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Related Manuals for Shimano SORA Series
Summary of Contents for Shimano SORA Series
- Page 1 (English) DM-RBSL001-02 Dealer's Manual ROAD Trekking City Touring/ URBAN SPORT E-BIKE Comfort Bike Shifting lever SORA ST-R3000 ST-R3030 SL-R3000 SL-R3030 CLARIS ST-R2000 ST-R2030 SL-R2000 SL-R2030 Non-Series ST-RS200 ST-RS203...
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Page 2: Table Of Contents
CONTENTS IMPORTANT NOTICE ....................4 TO ENSURE SAFETY ....................5 Shifting lever (Dual control lever) LIST OF TOOLS TO BE USED .................. 9 INSTALLATION ..................... 11 Installation to the handlebar ........................11 Installation of the brake cable ........................12 Installation of the shifting cable .......................13 ADJUSTMENT ...................... - Page 3 Shifting lever (RAPIDFIRE Plus) LIST OF TOOLS TO BE USED ................30 INSTALLATION ..................... 32 Installation to the handlebar ........................32 MAINTENANCE ....................34 Replacing the inner cable ..........................34 Replacement and reassembly of the indicator unit .................35 Replacing the cover ............................38 Shifting lever LIST OF TOOLS TO BE USED ................
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Page 4: Important Notice
• Do not disassemble or modify the product other than as stated in the information contained in this dealer's manual. • All dealer's manuals and instruction manuals can be viewed on-line on our website (http://si.shimano.com). • Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer. -
Page 5: To Ensure Safety
• Be sure to follow the instructions provided in the manuals when installing the product. It is recommended to use genuine Shimano parts only. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over, which may cause serious injury. - Page 6 TO ENSURE SAFETY • Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly. If the grease on the inner cable is wiped off, the application of SIS SP41 grease (Y04180000) is recommended. Do not let soil and dirt adhere to the inner cable. •...
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Page 7: Shifting Lever (Dual Control Lever)
Shifting lever (Dual control lever) -
Page 8: List Of Tools To Be Used
LIST OF TOOLS TO BE USED... - Page 9 LIST OF TOOLS TO BE USED LIST OF TOOLS TO BE USED The following tools are needed for installation, adjustment, and maintenance purposes. Tool Tool Tool 2mm hexagon wrench Screwdriver[#1] TL-CT12 cable cutter Shimano original E-ring removal tool 5mm hexagon wrench Plastic mallet (Y6RT66000/Y6RT68000)
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Page 10: Installation
INSTALLATION... -
Page 11: Installation To The Handlebar
INSTALLATION Installation to the handlebar INSTALLATION „ Installation to the handlebar Turn over the bracket cover from the Clamp bolt back side. NOTE Gently turn over the ends of the bracket cover with both hands and slowly push Forcibly pulling it may cause damage to the them down. -
Page 12: Installation Of The Brake Cable
INSTALLATION Installation of the brake cable „ Installation of the brake cable Be careful not let the BC-9000/BC-R680 inner cable come into contact with the shifting lever or the metal section (adjustment section) of the caliper brake. When the inner cable is installed, coating may be damaged and become fluffy; however, it will not affect function. NOTE Use a cable which still has some length to spare even when the handlebars are turned all the way to both sides. -
Page 13: Installation Of The Shifting Cable
INSTALLATION Installation of the shifting cable „ Installation of the shifting cable Cable used NOTE Dedicated inner cable Recommended outer casing Do not let dust adhere on the inner cable. If Ø1.2mm the grease on the inner cable is wiped off, the Normal outer cap/SP41 outer casing application of SIS SP41 grease (Y04180000) is Ø4mm... - Page 14 INSTALLATION Installation of the shifting cable Cutting the outer casing NOTE • Use a cable which still has some length to spare even when the handlebars are turned all the way to both sides. • Be careful not to injure your hand with the TL-CT12 needle section. Use the cable cutter (TL-CT12) or an Outer cap equivalent tool to cut the side opposite...
- Page 15 INSTALLATION Installation of the shifting cable Passing through the shifting inner cable Operate lever [B] and set it to the top Lever [B] position, then attach the cable and make adjustments. TECH TIPS The illustration is of the rear lever. Remove the cable cover using a slotted Cable cover screwdriver or similar flat-tipped tool.
- Page 16 INSTALLATION Installation of the shifting cable Finally, reinstall the cable cover. Cable cover TECH TIPS When the inner cable is installed, coating may be damaged and become fluffy; however, it will not affect function. Temporarily secure the outer casing to Tape the handlebar (by using tape or a similar Outer casing...
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Page 17: Adjustment
ADJUSTMENT... -
Page 18: Lever Stroke Adjustment
ADJUSTMENT Lever stroke adjustment ADJUSTMENT „ Lever stroke adjustment Adjust the lever stroke using a 2mm 2mm hexagon wrench hexagon wrench. Reach adjustment bolt Clockwise: The lever stroke NOTE becomes smaller. Counterclockwise: The lever Make sure that braking operates properly stroke becomes larger. -
Page 19: Maintenance
MAINTENANCE... -
Page 20: Disassembling The Bracket Body And Lever Body
MAINTENANCE Disassembling the bracket body and lever body MAINTENANCE „ Disassembling the bracket body and lever body First use the Shimano original tool (sold E-ring separately) to remove the E-ring. Use part [B] of the Shimano original CAUTION E-ring removal tool [2] to align the E-ring with the direction of removal. -
Page 21: Assembling The Bracket Body And Lever Body
Insert the lever into the bracket. Insert the end of the return spring into Return spring the notch. Align the axle holes, set the Shimano E-ring groove original E-ring removal tool [1] in the Shimano original E-ring removal position shown in the illustration, and tool [1] then press-fit the lever axle. -
Page 22: Replacing The Bracket Cover
MAINTENANCE Replacing the bracket cover „ Replacing the bracket cover NOTE Insert the protrusions on the bracket cover into the hollows in the bracket • A label is engraved in the bracket cover. body when fitting on the bracket cover. R: for right L: for left •... -
Page 23: Replacing The Main Lever Support
MAINTENANCE Replacing the main lever support „ Replacing the main lever support Main lever support Operate lever [B] two or more times, and Lever [A] then lever [A] by two gears. Lever [B] Hold the base of lever [A] and then Main lever support return only lever [A] to the original Lever [A]... - Page 24 MAINTENANCE Replacing the main lever support Rotate the main lever support in the Main lever support direction of the arrow with a slotted screwdriver or an equivalent tool, and then remove the stopper. Pull out the main lever support. Main lever support Insert a new main lever support.
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Page 25: Replacing The Sl Cable Guide
MAINTENANCE Replacing the SL cable guide „ Replacing the SL cable guide Remove the lever from the handle, and then remove the bracket cover. Remove the cable cover. Cable cover Use a pointed tool to pry out the SL SL cable guide cable guide. -
Page 26: Replacing The Cable Cover
MAINTENANCE Replacing the cable cover „ Replacing the cable cover Remove the cable cover from the bracket Cable cover using a screwdriver and pull the cable out with your hand. Before installing a new cable cover, Cable cover make a slight crease on it and insert it into the hole in the bracket. -
Page 27: How To Pull Out A Disconnected Inner End (Shifting Cable)
MAINTENANCE How to pull out a disconnected inner end (shifting cable) „ How to pull out a disconnected inner end (shifting cable) * If it is hard to pull out the inner end, follow the procedure below. Remove the lever from the handle, and then remove the bracket cover. TECH TIPS Should the inner cable break, it is recommended that you also replace the cable... -
Page 28: Shifting Lever (Rapidfire Plus)
Shifting lever (RAPIDFIRE Plus) -
Page 29: List Of Tools To Be Used
LIST OF TOOLS TO BE USED... - Page 30 LIST OF TOOLS TO BE USED LIST OF TOOLS TO BE USED The following tools are needed for installation, adjustment, and maintenance purposes. Tool Tool 4mm hexagon wrench Screwdriver[#2] Screwdriver[#1] Screwdriver...
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Page 31: Installation
INSTALLATION... -
Page 32: Installation To The Handlebar
INSTALLATION Installation to the handlebar INSTALLATION „ Installation to the handlebar NOTE • When installing components to a carbon frame (handlebars), there is a risk of causing damage to the frame (handlebars) or inadequate fixing force, even at the recommended tightening torque. Verify the appropriate torque to apply with the bicycle or frame (handlebar) manufacturer. •... -
Page 33: Maintenance
MAINTENANCE... -
Page 34: Replacing The Inner Cable
MAINTENANCE Replacing the inner cable MAINTENANCE „ Replacing the inner cable * Refer to SIS Adjustment in the Rear Derailleur section of General Operations for information on installation to the derailleur and necessary adjustments. Table of recommended inner cables Outer casing Material or surface treatment OT-SP41 OPTISLICK... -
Page 35: Replacement And Reassembly Of The Indicator Unit
MAINTENANCE Replacement and reassembly of the indicator unit Then remove the wire end hooking cap Inner cable and install the cable. Wire end hooking cap Screwdriver Install the wire end hooking cap by Wire end hooking cap turning it as shown in the illustration Screwdriver until it stops. - Page 36 MAINTENANCE Replacement and reassembly of the indicator unit After removing the main lever cover, Indicator fixing screw (long) remove the 3 indicator fixing screws. Indicator fixing screw (short) Main lever cover Screwdriver[#1] Cover fixing screw Screwdriver[#2] TECH TIPS Depending on the model, the indicator unit may not be replaceable.
- Page 37 MAINTENANCE Replacement and reassembly of the indicator unit Assembly Operate the release lever to set the chain Release lever on the smallest chainring/smallest sprocket. Release lever Specifications operation count 2-speed 1 or more times 3-speed 2 or more times 6-speed 5 or more times 7-speed 6 or more times...
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Page 38: Replacing The Cover
MAINTENANCE Replacing the cover Tighten the 3 indicator fixing screws, and Indicator fixing screw (long) then attach the main lever cover. Indicator fixing screw (short) Main lever cover Cover fixing screw Indicator fixing screw (long) Tightening torque 0.3 - 0.6 N·m Indicator fixing screw (short) Tightening torque 0.2 - 0.4 N·m... -
Page 39: Shifting Lever
Shifting lever... -
Page 40: List Of Tools To Be Used
LIST OF TOOLS TO BE USED... - Page 41 LIST OF TOOLS TO BE USED LIST OF TOOLS TO BE USED The following tools are needed for installation, adjustment, and maintenance purposes. Tool Tool 2mm hexagon wrench Screwdriver[#2] 4mm hexagon wrench...
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Page 42: Installation
INSTALLATION... -
Page 43: Installation To The Handlebar
INSTALLATION Installation to the handlebar INSTALLATION „ Installation to the handlebar Use a handlebar grip with a maximum outer diameter of ɸ 32 mm. 4mm hexagon wrench Tightening torque 6 - 8 N·m „ Installation of the brake cable Cable used Inner cable SLR outer casing ɸ... -
Page 44: Adjustment
ADJUSTMENT... -
Page 45: Lever Stroke Adjustment
ADJUSTMENT Lever stroke adjustment ADJUSTMENT „ Lever stroke adjustment Adjust the lever stroke using a 2mm hexagon wrench. Clockwise: The lever stroke becomes smaller. Counterclockwise: The lever stroke becomes larger. -
Page 46: Maintenance
MAINTENANCE... -
Page 47: Replacing The Inner Cable
MAINTENANCE Replacing the inner cable MAINTENANCE „ Replacing the inner cable Set lever [B] to the smallest gear/sprocket. Inner cable Wire end hooking cap Remove the wire end hooking cap and install a new Screwdriver[#2] inner cable. Lever [B]... - Page 48 Please note: specifications are subject to change for improvement without notice. (English) © Feb. 2017 by Shimano Inc. ITP...
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Questions and answers
how do i know if my sora st r3030 left is realy a triple
Yes, the Shimano Sora ST-R3030 left shifter is a triple, as it is a 3x9-speed shifter.
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