Table Of Contents - MTU 16V4000M*3 series Operating Instructions Manual

Table of Contents

1 Safety
1.1 Important provisions for all products
1.2 Correct use of all products
1.3 Personnel and organizational requirements
1.4 Initial start-up and operation - Safety
regulations
1.5 Assembly, maintenance, and repair work -
Safety regulations
1.6 Fire and environmental protection, fluids
and lubricants
1.7 Standards for warning notices in the text
and highlighted information
2 Transport
2.1 Transport
2.2 Lifting requirements
2.3 Crankshaft transport locking device
3 General Information
3.1 Tightening specifications for screws, nuts
and bolts
3.2 Engine side and cylinder designations
3.3 Product description
3.4 Engine - Overview
3.5 Sensors, actuators and injectors on 12V
engines - Overview
3.6 Sensors, actuators and injectors on 16V
engines - Overview
4 Technical Data
4.1 Product data 12V4000M53
4.2 Product data 12V4000M63
4.3 Product data 16V4000M53
4.4 Product data 16V4000M63
4.5 Firing order
4.6 Engine - Main dimensions
5 Operation
5.1 Controls
5.2 Putting the engine into operation after
extended out-of-service periods (>3 months)
5.3 Putting the engine into operation after
scheduled out-of-service-period
5.4 Starting the engine
5.5 Re-starting the engine following an
automatic safety shutdown
5.6 Stopping the engine
5.7 Operational checks
6
5.8 Emission label - Check
8
5.9 Tasks after extended out-of-service periods
9
(>3 weeks)
5.10 Checks prior to start-up
10
5.11 Fuel treatment system - Initial start-up
5.12 Fuel treatment system - Switching on
12
5.13 Fuel treatment system - Shutdown
5.14 Emergency engine stop
16
5.15 After shutdown
5.16 Plant - Cleaning
18
6 Maintenance
6.1 Maintenance task reference table [QL1] for
19
EPA regions
20
6.2 Maintenance task reference table [QL1] for
24
Non EPA regions
7 Troubleshooting
7.1 Troubleshooting
27
7.2 Control cabinet of fuel treatment system -
40
Troubleshooting
41
7.3 Engine governor ADEC (ECU 7) fault
46
messages for Series 4000 engines, marine
application
50
7.4 ADEC engine governor - Fault codes
60
8 Task Description
8.1 SOLAS
8.1.1 SOLAS shielding as per MTN 5233 -
70
Installation
75
8.1.2 SOLAS shielding - Installation
80
8.1.3 Installation locations for SOLAS shielding
85
8.1.4 Adhesive tape for SOLAS shielding -
Application
90
91
8.2 Engine
8.2.1 Engine - Barring manually
8.2.2 Barring engine with starting system
8.3 Cylinder Liner
93
8.3.1 Cylinder liner - Endoscopic examination
8.3.2 Cylinder liner - Instructions and comments on
94
endoscopic and visual examination
8.4 Crankcase Breather
95
96 8.4.1 Crankcase breather - Oil mist separator
replacement
97
8.5 Valve Drive
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