Sign In
Upload
Manuals
Brands
MTU Manuals
Engine
16V4000M63
MTU 16V4000M63 Manuals
Manuals and User Guides for MTU 16V4000M63. We have
1
MTU 16V4000M63 manual available for free PDF download: Operating Instructions Manual
MTU 16V4000M63 Operating Instructions Manual (283 pages)
Brand:
MTU
| Category:
Engine
| Size: 54.09 MB
Table of Contents
Table of Contents
5
1 Safety
8
Important Provisions for All Products
8
Correct Use of All Products
10
Personnel and Organizational Requirements
11
Initial Start-Up and Operation - Safety Regulations
12
Assembly, Maintenance, and Repair Work - Safety Regulations
14
Fire and Environmental Protection, Fluids and Lubricants
18
Standards for Warning Notices in the Text and Highlighted Information
20
2 Transport
21
Lifting Requirements
22
Crankshaft Transport Locking Device
26
3 General Information
29
Tightening Specifications for Screws, Nuts and Bolts
29
Engine Side and Cylinder Designations
42
Product Description
43
Engine - Overview
48
Sensors, Actuators and Injectors on 12V Engines - Overview
52
Sensors, Actuators and Injectors on 16V Engines - Overview
62
4 Technical Data
72
Product Data 12V4000M53
72
Product Data 12V4000M63
77
Product Data 16V4000M53
82
Product Data 16V4000M63
87
Firing Order
92
Engine - Main Dimensions
93
5 Operation
95
Controls
95
Operation 5.1 Controls
95
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
96
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
97
Starting the Engine
98
Re-Starting the Engine Following an Automatic Safety Shutdown
99
Stopping the Engine
100
Operational Checks
101
Emission Label - Check
102
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
103
Checks Prior to Start-Up
104
Fuel Treatment System - Initial Start-Up
105
Fuel Treatment System - Switching on
108
Fuel Treatment System - Shutdown
109
Emergency Engine Stop
110
After Shutdown
111
Plant - Cleaning
112
6 Maintenance
113
Maintenance Task Reference Table [QL1] for EPA Regions
113
Maintenance Task Reference Table [QL1] for Non EPA Regions
115
7 Troubleshooting
117
Troubleshooting 7.1 Troubleshooting
117
Control Cabinet of Fuel Treatment System - Troubleshooting
120
Engine Governor ADEC (ECU 7) Fault Messages for Series 4000 Engines, Marine Application
121
ADEC Engine Governor - Fault Codes
122
Solas
148
SOLAS Shielding as Per MTN 5233 - Installation
148
SOLAS Shielding - Installation
149
Installation Locations for SOLAS Shielding
150
Adhesive Tape for SOLAS Shielding - Application
159
8 Task Description
148
Engine
160
Engine - Barring Manually
160
Barring Engine with Starting System
162
Cylinder Liner
163
Cylinder Liner - Endoscopic Examination
163
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
165
Crankcase Breather
167
Crankcase Breather - Oil Mist Separator Replacement
167
Valve Drive
168
Valve Gear - Lubrication
168
Valve Clearance - Check and Adjustment
169
Cylinder Head Cover - Removal and Installation
172
Injection Pump / HP Pump
173
HP Fuel Pump - Filling with Engine Oil
173
HP Fuel Pump - Relief Bore Check
175
Injection Valve / Injector
176
Injector - Replacement
176
Injector - Removal and Installation (Jacketed Fuel System)
177
Fuel System
184
Fuel System - Venting
184
Fuel Filter
186
Additional Fuel Filter - Overview
186
Supplementary Fuel Filter - Replacement
187
Fuel Filter - Replacement
189
Fuel Prefilter - Differential Pressure Gage Check and Adjustment
191
Fuel Prefilter - Draining
192
Fuel Prefilter - Flushing
194
Fuel Prefilter with Water Separator - Filter Element Replacement
196
Fuel Prefilter with Water Separator - O-Ring Replacement in Rotary Slide Valve
199
Exhaust Turbocharger
200
Compressor Wheel - Cleaning
200
Charge-Air Cooling
208
Intercooler - Checking Condensate Drain for Water Discharge and Obstruction
208
Air Filter
209
Air Filter - Replacement
209
Air Filter - Removal and Installation
210
Air Intake
211
Contamination Indicator - Signal Ring Position Check
211
Starting Equipment
212
Starter - Condition Check
212
Lube Oil System, Lube Oil Circuit
213
Engine Oil Level - Check
213
Engine Oil - Change
214
Engine Oil - Sample Extraction and Analysis
216
Oil Filtration / Cooling
218
Oil Indicator Filter - Cleaning and Check
218
Engine Oil Filter - Replacement
221
Centrifugal Oil Filter - Cleaning and Filter Sleeve Replacement
223
Coolant Circuit, General, High-Temperature Circuit
227
Engine Coolant Level - Check
227
Engine Coolant Change
228
Engine Coolant - Draining
229
Engine Coolant - Filling
232
HT Coolant Pump - Relief Bore Check
234
Engine Coolant - Sample Extraction and Analysis
235
Preheating Unit
236
Preheater - Overhaul
239
Preheater - Function and Leak-Tightness Check
240
Raw Water Pump with Connections
241
Raw Water Pump - Relief Bore Check
241
Battery-Charging Generator
242
Battery-Charging Generator Drive, Coupling Condition Check
242
Auxiliary PTO
243
Bilge Pump - Relief Bore Check
243
Engine Mounting / Support
244
Engine Mounting - Checking Resilient Element
244
Fuel Supply System
245
Water Drain Valve - Check
245
Differential Pressure Gage - Alarm Function Check
246
Water Level Probe (3-In-1 Rod Electrode) - Check
247
Pump Capacity - Check
248
Coalescer Filter Element - Replacement
249
Wiring (General) for Engine/Gearbox/Unit
251
Engine Wiring Harness - Overview
251
Engine Cabling - Check
259
Accessories for (Electronic) Engine Governor / Control System
260
Limit Switch for Start Interlock - Check
260
Engine Control Unit ECU 7 - Checking Plug Connections
261
Engine Monitoring Unit EMU 7 - Plug Connection Check
262
Interface Module EIM Plug Connections - Check
263
Engine Governor ECU 7 - Removal and Installation
264
EMU 7 - Removal and Installation
265
Engine Interface Module EIM 2 - Diagnostic Features
266
Engine Interface Module EIM 2 - Removal and Installation
269
CDC Parameters - Reset
270
9 Appendix A
271
List of Abbreviations
271
MTU Contact/Service Partners
273
Advertisement
Advertisement
Related Products
MTU 16 V 4000 M63
MTU 16V4000M63L
MTU 16V4000M63R
MTU 16 V 4000 M93 x
MTU 16 V 4000 M53
MTU 16 V 4000 M23F
MTU 16 V 4000 M33S
MTU 16 V 4000 M33F
MTU 16 V 4000 M73 x
MTU 16V4000M73L
MTU Categories
Engine
Media Converter
Inverter
More MTU Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL