AUMA SG 03.3 Operation Instructions Manual
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AUMA SG 03.3 Operation Instructions Manual

AUMA SG 03.3 Operation Instructions Manual

Electric part-turn actuators
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Electric part-turn actuators
SG 03.3 – SG 04.3
with AUMATIC AC 01.1
Operation instructions

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Summary of Contents for AUMA SG 03.3

  • Page 1 Electric part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions...

  • Page 2: Table Of Contents

    Scope of these instructions: These instructions are valid for part-turn actuators of the type range SG 03.3 – SG 04.3 mounted with controls AUMATIC. These instructions are only valid for “clockwise closing”, i.e. driven shaft turns clockwise to close the valve.
  • Page 3 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Page 15.5 General information about the menu design 15.5.1 LCD contrast setting 15.5.2 Navigation through the indications 15.5.3 Group : Status indications 15.5.4 Group : Menu indications 15.5.5...

  • Page 4: Safety Instructions

    Setting must be checked during commissioning! Short description AUMA part-turn actuators type SG 03.3 – SG 04.3. have a modular design. The actuators are driven by an electric motor and controlled with the electronic controls AUMATIC, which are included in the scope of supply.

  • Page 5: Technical Data

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Technical data Table 1: Part-turn actuator SG 03.3 – SG 04.3 Application Part-turn actuator Electrical operation of valves (e.g. butterfly valves and ball valves). Features and functions...
  • Page 6 AUMATIC AC 01.1 Operation instructions Table 2: Actuator controls AUMATIC type AC 01.1 Integral controls AUMATIC type AC 01.1, for direct mounting to: Part-turn actuators AUMA NORM SG 03.3 – SG 04.3 Electrical connection See page 11 Supply voltage...

  • Page 7: Transport And Storage

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Service data – Service phone – Internet address – Service text Monitoring and safety – Monitoring of the motor temperature (motor protection) functions – Reaction monitoring (programmable) –...

  • Page 8: Packaging

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Packaging Our products are protected by special packaging for the transport ex works. The packaging consists of environmentally friendly materials which can easily be separated and recycled.

  • Page 9: Checking The End Stops

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Figure A2 Coupling Grub screw Valve Table 3 Type X max Y max Z max [Nm] SG 03.3/04.3-F04 4 x M 5 SG 03.3/04.3-F05 4 x M 6 SG 03.3/04.3-F07...

  • Page 10: Setting Of End Stop Open

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Fig. B2: Setting end position OPEN Fig. B3: Setting end position CLOSED (top view) (top view) 21.2 21.1 22.2 22.1 Setting of end stop OPEN The swing angle has been set in the factory to approx. 90° or to the swing angle stated in the order.

  • Page 11: Electrical Connection

    AUMA part-turn actuators SG are operated via the controls AUMATIC Fig.C1 Wall bracket (accessory) AC 01.1. The controls may either be mounted directly to the actuator or to a separate wall bracket.

  • Page 12: Heater

    In case the wiring diagram is not available, it can be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (see page 67).

  • Page 13: Setting The Limit Switching

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Fasten cable glands firmly to ensure required enclosure protection. 10. Setting the limit switching Take off cover at switch compartment. Pull off indicator disc (figure D). Open end spanner (approx. 14 mm) may be used as lever.

  • Page 14: Setting For End Position Open (White Section)

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 10.2 Setting for end position OPEN (white section) Turn handwheel counter-clockwise until valve is open. Turn handwheel approx. 1 turn in direction CLOSE and then half a turn in direction OPEN.

  • Page 15: Test Run

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 12. Test run 12.1 Check whether type of seating is set correctly (see page 55, subclause 16.9) Switching off in the end positions must be by limit seating.

  • Page 16: Setting Of The Potentiometer (Option)

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 13. Setting of the potentiometer (option) For a position feedback from the actuator a potentiometer is required. Move valve to end position CLOSED. Take off cover at switch compartment.

  • Page 17: Setting Of 4-Wire System 4 - 20 Ma

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 14.1 Setting of 4-wire system 4 – 20 mA Connect voltage for electronic position transmitter. Move valve to end position CLOSED. Take off cover at switch compartment.

  • Page 18: Indication, Operation And Setting Of The Aumatic

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 15. Indication, operation and setting of the AUMATIC The setting of the AUMATIC is done with the push buttons of the local controls (figure Q1). 15.1 Change settings To change the settings, the following steps are required: 1) Set selector switch (figure Q1) to position OFF.

  • Page 19: General Information About The Menu Design

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Lamp test After the supply voltage is connected a function test of the LEDs is automatically performed. All 5 LEDs must be illuminated for at least 3 seconds.

  • Page 20: Group S : Status Indications

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 15.5.3 Group : Status indications The status indications (group ) show the current operation mode (see also page 51, clause 16.). Figure S1: Overview status indications 100% RUNNING OPEN FAULT IND.
  • Page 21 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Status page (figure S1-2): Warnings are indicated here. WARNING IND. NO WARNING For further information regarding status page S2 see page 26. Warnings do not interrupt an operation, they only serve information purposes (see pages 25, 26 and 59).
  • Page 22 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Example: LANGUAGE/CONTRAST VIEW M000 MAIN MENU VIEW LANGUAGE/CONTRAST LANGUAGE Push-buttons on EDIT SETTINGS LCD CONTRAST local controls OPERATIONAL DATA MAIN MENU LANGUAGE CONTRAST SETTINGS OPERATIONAL DATA ENTER PASSWORD...
  • Page 23 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroups: From the menu indications (group ) 5 subgroups can be selected: (see page 27) LANGUAGE/CONTRAST (see also pages 27 to 42) SETTINGS (see also pages 42,43)

  • Page 24: Checking For Software Version

    15.5.5 Group : Diagnosis indications The information contained in the diagnosis menu (see page 48) is only provided for the AUMA service and for enquiries in the factory. Change from the status indications (group ) to the diagnosis indications (group...

  • Page 25: Display Indications And Software Parameters

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 15.8 Display indications and software parameters 15.8.1 Status indications For indication and operation see page 19, subclause 15.5.2. Indication VALUETEXT Note 1st line: The operation mode LOCAL - OFF - REMOTE is changed Operation mode with the selector switch.
  • Page 26 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Indication VALUETEXT Note No fault has occurred FAULT IND. NO FAULT The internal diagnosis of the AUMATIC has discovered an in- INTERNAL FAULT ternal fault (detailed signals about internal faults see D2,...

  • Page 27: Menu Indications

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Indication VALUETEXT Note Only for actuators with Profibus DP interface: NOT READY IND. CLEAR STATE The actuator has received a GC CLEAR telegram. In this state the actuator can not be operated from REMOTE. Help: Send GC OPERATE.
  • Page 28 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 0 OFF Blinker BLINKER M13X1 M13 LOCAL (see page 58, subclause 16.13) CONTROLS 1 LIT IN MIDPO-...
  • Page 29 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 22 OFF SW. LED 1 LOCAL M13X2 M13 LOCAL CONTROLS CONTROLS POSITION 23 REMOTE MODE 24 SETPOINT MODE 25 INTERMED.
  • Page 30 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 0 FAULT GROUP 1 Fault + Not ready ALARM CONTACT M14X1 M14 I/O 1 1 FAULT GROUP 2 not available...
  • Page 31 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 16 SPEED E3 LOSS not available OUTPUT M14X2 M14 I/O 1 CONTACT 1 17 TORQUE E6 not available...
  • Page 32 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 36 LOSS OF PHASE One phase is missing OUTPUT CONTACT M14X2 M14 I/O 1 37 I/O1 ANALOG...
  • Page 33 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 2 TORQUE not available EMERGENCY 16X3 M16 EMERGENCY BY-PASS MODE 3 THERMAL AND not available TORQUE Emergency position (in percent)
  • Page 34 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value DP slave address SLAVE ADDRESS M1BX0 M1B PROFIBUS 0 OFF DP bus redundancy REDUNDANCY M1BX1 1 ON, TX: ACTIVE...
  • Page 35 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 1 STOP OPENING POS2: M1CX5 M1C INTERMED. BEHAVIOUR POSITIONS DIR. 2 STOP CLOSING DIR. 3 STOP BOTH DIR.
  • Page 36 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 0 OFF Switch off intermediate position 4 POS4: M1CXE M1C INTERMED. SELECTOR SW. or assign it to a specific operati-...
  • Page 37 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 2 ON,TX: BOTH REDUNDANCY M1FX5 M1F MODBUS 1 CHANNELS Modbus 1: Channel check time CHANNEL CHECK M1FX6...
  • Page 38 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value Selection from 4 process repre- BYTE ORDER M1HX0 M1H IN-PROC- PATTERN sentations IMAGE 1 0 NOT USED Designation of the freely defina- BYTE 5.0...
  • Page 39 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 27 INTERMED. BYTE 5.0 M1HX1 M1H IN-PROC- CONFIG. IMAGE 1 POS. 3 28 INTERMED. POS. 4 29 STEPPING...
  • Page 40 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 51 CLEAR- BYTE 5.0 M1HX1 M1H IN-PROC- CONFIG. IMAGE 1 STATUS 52 DIG.IN 1 BUS1 53 DIG.IN 2 BUS1 54 DIG.IN 3 BUS1...
  • Page 41 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 0-55 Configuration of the freely defi- BYTE 6.0 M1HXA M1H IN-PROC- CONFIG. nable byte 2 bit 0 to bit 7 in pro- IMAGE 1 cess representation.
  • Page 42 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 0 0-100 PER Coding of the DP2 transmission ANALOGUE M1IX9 M1I IN-PROC- VALUES DP values (percent/per mil...
  • Page 43 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value not available TOTAL TSC M20C FAULTS not available TSC FAULTS M2XD not available TOTAL TSO M20E FAULTS...
  • Page 44 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value set in the factory M33 SERVICE DATA SERVICE PHONE M3300 INTERNET M3301 ADDRESS can only be changed by service...
  • Page 45 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 5 DP1 not available SETPOINT E1 M4100 M41 SETUP ANALOG IN1 6 DP1 ANALOG IN2 7 MODBUS...
  • Page 46 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value 0 NO MWG CONTROL UNIT M4109 M41 SETUP 1 MWG not available 0 NOT USED I/O1 ANALOG...
  • Page 47 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Subgroup Parameter Sub- Standard Min/M Valuetext Note name menu value not available DP2 ANLOG IN1 M41XR M41 SETUP START 20.0 20.0 DP2 ANLOG IN1 M41XS 20.0 not available...

  • Page 48: Diagnosis Indications

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 15.8.3 Diagnosis indications For indication and operation see page 24, subclause 15.5.5. Menu Abbreviationindisplay Note ENDPOS. INPUTS Pull Down resistors are used for the inputs of the end position signals (limit PULL DOWN INPUTS switches) on the logic.
  • Page 49 Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Menu Abbreviationindisplay Note INTERNAL WARNING NO INTERNAL WARNING No internal warnings have occurred EEprom of the logic defective. Help: Check logic, if necessary exchange EE- EEPROM FAILURE...
  • Page 50 Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Abbreviationindisplay Note Menu DP2 HRDWR. VER DP2 SFTWR. VER. DP2 BUS STATUS The Profibus DP interface searches a baudrate BAUD SEARCH The found baudrate is monitored. Hereby the DP watchdog in the master is BAUD CONTROL not activated.

  • Page 51: Operation Modes And Functions Of The Aumatic

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 16. Operation modes and functions of the AUMATIC The AUMATIC has the following types/modes of operation: Operation mode OFF Operation mode LOCAL, control via push buttons OPEN - STOP -...

  • Page 52: Operation Mode Local

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 16.2 Operation mode LOCAL Fig. P3 Set selector switch (figure P3) on the local con- trols to position LOCAL. The actuator can be controlled by the push buttons OPEN - STOP - CLOSE (figure P1).

  • Page 53: Operation Mode Safety

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Extended EMERGENCY operation behaviour " ACTIVE ": IMMEDIATELY An EMERGENCY operation is only initiated when 0 V are connected to the EMERGENCY signal input. If the EMERGENCY operation behaviour "...

  • Page 54: Signal Relays

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions Failure source: Reason for initiation of the failure behaviour (Parameter " ", page 32) FAILURE SOURCE Loss of setpoint E1 Loss of setpoint E1 or feedback E2.

  • Page 55: Analogue Position Feedback

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 16.8 Analogue position feedback If the actuator is equipped with a position transmitter (potentiometer or RWG), an analogue position feedback (galvanically isolated) is available in form of a 4 - 20 mA signal (see parameter "...

  • Page 56: Intermediate Positions

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 16.11 Intermediate positions 4 intermediate positions can be programmed for the AUMATIC. Activation: The programming can be valid for the local operation, for the remote operation or for both operation modes (parameter "...

  • Page 57: Monitoring Functions

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 To be able to make the settings for the intermediate positions via the display, the setting " INTERMED. " (page 44, menu M40) must be in position "...

  • Page 58: Operating Time Monitoring

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 16.12.3 Operating time monitoring This function allows the monitoring of the operating time of the actuator. If the actuator needs more than the set time (Parameter MAX. RUN TIME page 33) to move from end position OPEN to end position CLOSED, a warning signal is given.

  • Page 59: Release Of The Local Controls (Option)

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 16.16 Release of the local controls (option) Operation of the actuator with the push buttons OPEN-STOP-CLOSE-RESET of the local controls can be disabled or released via the digital input RELEASE (see wiring diagram ACP).

  • Page 60: Actuator Does Only Operate From Local

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 17.6 Actuator does only operate from Local Setting of " " (M4106) must be in accordance with the wiring I/O STACK1 diagram. Check signal " " (status page NOT READY IND.

  • Page 61: Maintenance

    The gear housing is filled with lubricant in the factory. This filling lasts for several years of service. 20. Disposal and recycling AUMA actuators have an extremely long lifetime. However, there will come a time when you have to replace them. Our actuators have a modular design and may therefore easily be disassembled, separated and sorted according to materials, i.e.:...

  • Page 62: Part-Turn Actuators Sg 03.3 – Sg 04.3

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 22. Part-turn actuators SG 03.3 – SG 04.3...
  • Page 63 Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation from the representation.

  • Page 64: Spare Parts List Aumatic Ac 01.1

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 23. Spare parts list AUMATIC AC 01.1...
  • Page 65 Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation from the representation.

  • Page 66: Declaration Of Conformity And Declaration Of Incorporation

    Part-turn actuators SG 03.3 – SG 04.3 with AUMATIC AC 01.1 Operation instructions 24. Declaration of Conformity and Declaration of Incorporation...

  • Page 67: Index

    Part-turn actuators SG 03.3 – SG 04.3 Operation instructions with AUMATIC AC 01.1 Index Blinker Maintenance 4,61 Safety instructions Blinker type Manual operation Safety operation Mechanical position indicator Selector switch Menu design Self-retaining 27,55 Configuration Monitoring functions Service Motor protection...
  • Page 68 +49 7631 - 809-0 +49 711 - 34803 0 +49 7631 - 809 1250 +49 711 - 34803 34 Certificate Registration No. 12 100/104 4269 riester@auma.com riester@wof.auma.com www.auma.com www.auma.com For detailed information about AUMA products refer to the Internet: www.auma.com Y003.140/003/en/1.10...

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Sg 04.3

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