This document contains information for installation, commissioning, operation and maintenance staff. It is intended to support device installation and commissioning. Reference documents: Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
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Indications..........................7.1. Indications during commissioning 7.2. Indications in the display 7.2.1. Feedback indications from actuator and valve 7.2.2. Status indications according to AUMA classification 7.2.3. Status indications according to NAMUR recommendation 7.3. Mechanical position indicator/running indication 7.4. Indication lights Signals.............................
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12.2. Technical data Actuator controls Spare parts..........................13.1. Part-turn actuators SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 13.2. AUMATIC AC 01.2 actuator controls with AUMA plug/socket connector (SFH) Certificates..........................14.1. Declaration of Incorporation and EC Declaration of Conformity Index............................Addresses..........................
Any device modification requires prior consent of the manufacturer. 1.2. Range of application AUMA part-turn actuators are designed for the operation of industrial valves, e.g. butterfly valves and ball valves. Other applications require explicit (written) confirmation by the manufacturer. The following applications are not permitted, e.g.:...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Safety instructions AC 01.2 Non-Intrusive Modbus TCP/IP Escalators Continuous duty Buried service Continuous submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Safety instructions Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury. May also be used with property damage.
Type and size SG 05.1, 07.1, 10.1, 12.1 = Part-turn actuators for open-close duty SGR 05.1, 07.1, 10.1, 12.1 = Part-turn actuators for modulating duty AC 01.2 = AUMATIC actuator controls The product can be identified using this number and the technical data as well as Order number order-related data pertaining to the device can be compiled.
The rated power (nominal power) of the actuator motor is indicated in kW on the motor name plate. For the assignment of the AUMA power classes to the nominal power of the motor types, refer to the separate electrical data sheets.
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Identification AC 01.2 Non-Intrusive Modbus TCP/IP Intrusive version (control unit: electromechanical): Intrusive - Non-Intrusive Limit and torque setting is performed via switches in the actuator. Non-Intrusive version (control unit: electronic): Limit and torque setting is performed via the controls, actuator and controls housings do not have to be opened.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Transport, storage and packaging Transport, storage and packaging 3.1. Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury.
AC 01.2 Non-Intrusive Modbus TCP/IP Assembly 4.1. Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. 4.2. Ball handle: fit to handwheel To avoid damage during transport, the ball handle is fitted at the rear of the handwheel.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Assembly AC 01.2 Non-Intrusive Modbus TCP/IP Fasten actuator with screws [4]. Information: We recommend glueing the screws using sealing material to avoid contact corrosion. Fasten screws [4] crosswise with a torque according to table:...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Assembly Electrostatic discharge ESD! Risk of damage to electronic components. Earth both operators and devices. Loosen screws and remove the local controls. Check whether O-ring is in good condition, correctly insert O-ring.
The pertaining wiring diagram/terminal plan (both in German and English) is attached plan to the device in a weather-proof bag, together with these operation instructions. It can also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). Permissible networks...
Make sure to avoid potential differences between the individual devices on the bus (perform an equipotential earth bonding). 5.2. Connection with AUMA plug/socket connector Cross sections AUMA plug/socket connector: Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm² flexible/10 mm² solid PE connection : max.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Electrical connection AC 01.2 Non-Intrusive Modbus TCP/IP Figure 8: Mains connection AUMA plug/socket connector SFH Connection housing Screws for frame O-ring Screws for socket carrier Socket carrier Cable entry for mains...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Electrical connection Connect cables according to order-related wiring diagram. In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock.
Fasten cable glands [8] applying the specified torque to ensure the required enclosure protection. 5.2.4. Bus terminal compartment: open For connecting Industrial Ethernet cables, the AUMA plug/socket connector is used as field-assembly Ethernet connector. When removing the cover [1], the connection board is easily accessible.
Cable connection For connecting cables to RJ45 connectors, proceed in compliance with the connector manufacturer specifications. When using the RJ45 connector supplied by AUMA, please heed the assembly instructions provided. Connect RJ45 connector to port for Ethernet cable [1]. 5.2.6.
Observe prior to connec- We recommend: AUMA cable set LSW20. tion If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. Use separate, CAN bus data cable for MWG of 120 Ohm character imped- ance (e.g. UNITRONIC BUS-FD P CAN UL/CSA - 2 x 2 x 0.5 mm², man- ufacturer: Lapp).
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Operation Operation Valve damage due to incorrect basic setting! Prior to electrical operation of the actuator, the basic settings i.e. type of seating, torque and limit switching have to be completed.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Modbus TCP/IP Figure 17: Local controls Push button for operation command in direction OPEN Push button STOP Push button for operation command in direction CLOSE...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Operation The bottom row of the display [6] serves as navigation support and explains which push buttons [1 4] are used for menu navigation.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Modbus TCP/IP Figure 19: Groups Startup menu Status menu Main menu Status menu and main menu are marked with an ID. Figure 20: Marking with ID...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Operation Figure 23: User level display (example) A password must be entered to allow parameter modification. The display indicates: Password Password 0*** A specific password is assigned to each user level and permits different actions.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Operation AC 01.2 Non-Intrusive Modbus TCP/IP Select parameter Change passwords either: Change passwords click via the menu to parameter, or via direct display: press and enter ID M0229 Display indicates: ▶ Change passwords The user level is indicated in the top row (1 6), e.g.:...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Operation Enter password (→ enter password). Display indicates: ▶ Language and Save (bottom row) Language selection 10. Select new language via Up ▲ Down ▼ resulting in the following significa- tions: black triangle: ▶...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Modbus TCP/IP Indications 7.1. Indications during commissioning When switching on the power supply, all LEDs on the local controls illuminate for LED test approx. 1 second. This optical feedback indicates that the voltage supply is connected to the controls and all LEDs are operable.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Indications Figure 28: Information in the status bar (top) Operation mode Error symbol (only for faults and warnings) ID number: S = Status page...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Modbus TCP/IP Torque (S0002) The indication is only available if the actuator is equipped with an MWG (magnetic limit and torque transmitter). S0002 on the display indicates the torque applied at the actuator output.
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Indications If the positioner is enabled and activated, the bargraph indication for E1 (position Setpoint control setpoint) is displayed. The direction of the operation command is displayed by an arrow above the bargraph indication.
(P1, P2, ...) selected position (1, 2, ...) ) no position selected Actual position value 7.2.2. Status indications according to AUMA classification These indications are available, if the parameter Diagnostic classific. M0539 is set to AUMA. Warnings (S0005) If a warning has occurred, the display shows S0005: the number of warnings occurred a blinking question mark after approx.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Indications Figure 40: Fault For further information, please also refer to <Corrective action>. 7.2.3. Status indications according to NAMUR recommendation These indications are available, if the parameter Diagnostic classific. M0539 is set to NAMUR.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Indications AC 01.2 Non-Intrusive Modbus TCP/IP Figure 43: Maintenance required For further information, please also refer to <Corrective action>. Failure (S0011) The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Indications 7.4. Indication lights Figure 46: Arrangement and signification of indication lights Marking with symbols (standard) Marking with figures 1 6 (option) End position CLOSED reached (blinking: for operation in direction CLOSE)
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Signals AC 01.2 Non-Intrusive Modbus TCP/IP Signals 8.1. Status signals via output contacts (digital outputs) (Option) Output contacts are only available if a parallel interface is provided in addition to the communication interface.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP Move valve to end position CLOSED with handwheel. Check whether end stop nut [2] rotates simultaneously. Otherwise: Turn end stop nut [2] clockwise until end stop is reached.
3.1 Turn end stop nut [2] counterclockwise. Do not exceed dimension A max. Type A max. [mm] SG 05.1/ SGR 05.1 SG 07.1/ SGR 07.1 SG 10.1/ SGR 10.1 SG 12.1/ SGR 12.1 3.2 Move valve manually to the desired end position OPEN.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP While holding end stop nut [2] in position with open end spanner fasten grub screw [1] at 85 Nm. Check O-ring [5] and replace if damaged.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Enter password (→ enter password). The screen indicates the pre-set type of seating (▶ Limit or ▶ Torque) by means of a black triangle ▶.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP Up ▲ Down ▼ to select user: User login Information: Required user level: Specialist (4) or higher. The symbols have the following meanings: black triangle: ▶...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Select parameter either: Select parameter click via the menu to parameter, or via direct display: press and enter ID M0084. Display indicates: Set end pos.CLOSED? CLOSED or OPEN Up ▲...
Parity/stop bit = Even, 1 stop bit Monitoring time = 15 seconds Information Parameter MD2 slave address is only available if AUMA redundancy I (option) is available. For further settings and information e.g. on redundancy, refer to Manual (Device integration).
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Login password (default setting in the factory): admin Table 10: Default setting of the IP interface: Address Type Static IP Static IP Address 192.168.255.1...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP 9.8. Switch compartment: open The switch compartment must be opened to perform the following settings (options). Loosen screws [2] and remove cover [1] from the switch compartment.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Commissioning (basic settings) Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and insert it correctly. Place cover [1] on switch compartment.
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.2 Non-Intrusive Modbus TCP/IP Danger of corrosion due to damage to paint finish! Touch up damage to paint finish after work on the device. Unfasten motor cover [1].
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Corrective action Corrective action 10.1. Faults during commissioning Table 12: Faults during commissioning Fault description Possible causes Remedy Fault in end position The overrun was not considered when setting...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive Modbus TCP/IP Indication on display Description/cause Remedy Internal warning Collective signal 15: Press push button Details to display a list Device warnings of individual indications.
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Corrective action Indication on display Description/cause Remedy Config. error REMOTE Collective signal 22: Press push button Details to display a list Configuration error has occurred.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive Modbus TCP/IP Indication on display Description/cause Remedy Service active Operation via service interface (Bluetooth) and Exit service software. service software AUMA CDT. Disabled Actuator is in operation mode Disabled.
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Corrective action Replace fuses F1/F2 Hazardous voltage! Risk of electric shock. Disconnect device from the mains before opening. Loosen screws [1] and remove plug/socket connector [2].
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Corrective action AC 01.2 Non-Intrusive Modbus TCP/IP Cable damage due to pinching! Risk of functional failures. Carefully assemble power supply unit to avoid pinching the cables. 10.3.2. Motor protection (thermal monitoring)
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet at www.auma.com in both German and English (please state the order number).
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Options: IP68 IP68-DS IP67-DS According to AUMA definition, enclosure protection IP68 meets the following requirements: Water depth: Maximum 6 m head of water Duration of continuous immersion in water: maximum of 72 hours Up to 10 operations during flooding Modulating duty is not possible during continuous immersion.
Reversing contactors are designed for a lifetime of 2 million starts. For applications requiring a high number of starts, we recommend using thyristor units. For the assignment of AUMA power classes, please refer to electrical data on actuator. Control and feedback signals...
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Bluetooth class II chip, version 2.0 with a range up to 10 m in industrial environments. Supports Communication interface the SPP Bluetooth profile (Serial Port Profile). Programming software: AUMA CDT, commissioning and diagnostic tool for windows based PCs, PDAs and smart phones Application functions Standard:...
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Additional thermal overload relay in controls combined with thermoswitches within actuator PTC tripping device in combination with PTC thermistors within actuator motor Electrical connection Standard: AUMA plug/socket connector with screw-type connection Options: Terminals or crimp connection Gold-plated control contacts (pins and sockets) Threads for cable entries...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Technical data Settings/programming the Modbus TCP/IP interface Setting the Modbus interface Baud rate, parity and Modbus address are set via the display of the AC 01.2...
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For special motors differing enclosure protection: refer to name plate. Option: DS Terminal compartment additionally sealed against interior (double sealed) According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: Maximum 8 m head of water Duration of continuous immersion in water: Maximum 96 hours Up to 10 operations during continuous immersion Modulating duty is not possible during continuous immersion.
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Cable length for non-intrusive version with MWG in the actuator max. 100 m. Requires separate data cable for MWG. Programming software for PC AUMA CDT Further information Weight Approx. 7 kg (with AUMA plug/socket connector) EU Directives Electromagnetic Compatibility (EMC): (2004/108/EC) Low Voltage Directive: (2006/95/EC) Machinery Directive: (2006/42/EC)
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Spare parts AC 01.2 Non-Intrusive Modbus TCP/IP Spare parts 13.1. Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1...
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Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Spare parts AC 01.2 Non-Intrusive Modbus TCP/IP 13.2. AUMATIC AC 01.2 actuator controls with AUMA plug/socket connector (SFH)
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Information: Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.2 Non-Intrusive Modbus TCP/IP Index Index Failure - indication on display Fault - indication on display Flange size Accessories (electrical con- Function check - indication on nection) display...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Index AC 01.2 Non-Intrusive Modbus TCP/IP Operating time 8 , 51 Technical data Operation 5 , 25 Terminal plan Operation commands - indic- Test run ations on display Torque - indication on display...
IBEROPLAN S.A. AUMA Polska Sp. z o.o. ES 28027 Madrid PL 41-219 Sosnowiec Tel +34 91 3717130 Tel +48 32 783 52 00 AUMA Riester GmbH & Co. KG iberoplan@iberoplan.com biuro@auma.com.pl www.auma.com.pl Plant Müllheim AUMA Finland Oy DE 79373 Müllheim FI 02230 Espoo AUMA-LUSA Representative Office, Lda.
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AUMA worldwide AUMA South Africa (Pty) Ltd. AUMA Actuators Middle East AUMA Malaysia Office ZA 1560 Springs BH 152 68 Salmabad MY 70300 Seremban, Negeri Sembilan Tel +27 11 3632880 Tel +97 3 17896585 Tel +606 633 1988 aumasa@mweb.co.za salesme@auma.com sales@auma.com.my...
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AUMA Riester GmbH & Co. KG P.O.Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y006.698/003/en/1.15 For detailed information on AUMA products, refer to the Internet: www.auma.com...