AUMA SGM 04.1 Operation Instructions Manual
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AUMA SGM 04.1 Operation Instructions Manual

Part-turn actuators with integral actuator controls
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Part-turn actuators
SGM 04.1
SGM 14.1
SGMR 04.1
SGMR 14.1
with integral actuator controls
Control
Parallel
Profibus DP
Modbus RTU
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA SGM 04.1

  • Page 1 Part-turn actuators SGM 04.1 SGM 14.1 SGMR 04.1 SGMR 14.1 with integral actuator controls Control Parallel Profibus DP Modbus RTU Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    Pass on instructions to any subsequent user or owner of the product. Target group: This document contains information for assembly, commissioning and maintenance staff. Reference documents: Reference documents are available on the Internet at: http://www.auma.com. Table of contents Page Safety instructions.........................
  • Page 3 SGM 10.1/SGMR 04.1 SGMR 10.1 16.2. Part-turn actuators SGM 12.1 SGM 14.1/SGMR 12.1 SGMR 14.1 16.3. Electrical connections (straight) for actuators SGM 04.1 SGM 10.1/SVM 05.1 SVM 07.5 fieldbus 16.4. Electrical connections (angular) for actuators SGM 04.1 SGM 14.1/SVM 05.1 SVM 07.5...

  • Page 4: Safety Instructions

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA part-turn actuators are designed for the operation of valves, e.g. butterfly valves and ball valves. For actuators made of bronze, the deployment on military vessels is restricted.

  • Page 5: Warnings And Notes

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Safety instructions Service lifts according to EN 81-1/A1 Escalators Buried service Continuous underwater use (observe enclosure protection) Potentially explosive atmospheres Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.

  • Page 6: Short Description

    AUMA Cloud interactive platform for efficient maintenance of AUMA actuators at moderate cost. The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.

  • Page 7: Name Plate

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Name plate Name plate Figure 2: Arrangement of name plates Actuator name plate Additional plate, e.g. KKS plate (Power Plant Classification System) Description of actuator name plate Figure 3: Actuator name plate (example)
  • Page 8 Internal number for unambiguous product identification Control Profibus DP = Control via Profibus DP interface. When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 9: Transport, Storage And Packaging

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Transport, storage and packaging Transport, storage and packaging 4.1. Transport For transport to place of installation, use sturdy packaging. Suspended load! Risk of death or serious injury. Do NOT stand below suspended load.

  • Page 10: Assembly

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Assembly Profibus DP Assembly 5.1. Mounting position The product described in this document can be operated without restriction in any mounting position. 5.2. Mount actuator to valve The actuator is mounted to the valve using a coupling.
  • Page 11 Clamping washer and screw with curved spring lock washer Figure 8: Mounting positions for coupling Table 2: Mounting position of the coupling within fitting dimensions according to AUMA definition Type, size - output mounting flange X max [mm] Y max [mm] L max [mm] SGM/SGMR 04.1-F07...
  • Page 12 Flange Screws Tightening torque [Nm] Threads Min. reach of screw into the actu- Strength class 8.8 ator 12 mm 14.5 mm 18 mm 24 mm 30 mm Actuators with aluminium housing are powder coated, colour: standard AUMA silver-grey.

  • Page 13: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). The actuators are suitable for use in TN and TT networks with directly earthed star Permissible networks point.
  • Page 14 SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Electrical connection Profibus DP Type of current, mains Figure 9: Name plate (example) voltage and mains fre- quency Type of current Mains voltage Mains frequency (for 1-phase AC motors) Type of current, mains voltage and mains frequency must match the data on the motor name plate.

  • Page 15: Connection Via Bayonet Connector

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Electrical connection Cable recommendation: 135 to 165 Ohm, at a measurement frequency Impedance: between 3 and 20 MHz < 30 pF per metre Cable capacity: > 0.64 mm Wire diameter: >...

  • Page 16: Mains And Fieldbus Cables: Connect

    For bayonet connectors: e.g. Cannon four indent crimping tool Observe operation instructions of the connector manufacturer. Upon request, AUMA provide suitable connection sets. For further information refer to separate "Technical data Connector". Observe characteristics of network topology used. Figure 11: Structure for line topology □...

  • Page 17: Earth Connection, External

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.
  • Page 18 Observe prior to connec- Permissible length of connecting cables: max. 30 m. tion We recommend using an AUMA cable set (5 m). A retrofit kit is available for actuators without wall bracket. Establish cable connection via plug/socket connector as illustrated.

  • Page 19: Indications

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Indications Indications 7.1. Mechanical position indication via indicator mark Figure 13: Mechanical position indicator End position OPEN reached End position CLOSED reached Indicator mark at cover Characteristics Independent of power supply...
  • Page 20 SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Indications Profibus DP Table 7: Indication light [2] (default setting) Colour/state Signification Description illuminated in yellow CLOSE Actuator is in end position CLOSED. blinking in blue LOCAL Operation mode LOCAL is active. The actuator can be operated (1 Hz) via push buttons.

  • Page 21: Signals (Output Signals)

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Signals (output signals) Signals (output signals) 8.1. Signals via fieldbus Feedback signals via fieldbus can be configured. Configuration is possible for both data structure and data contents. Configuration is defined via the GSD file only.

  • Page 22: Operation

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Operation Profibus DP Operation 9.1. Manual operation For purposes of setting and commissioning, in case of motor failure or power failure, the actuator may be operated manually. The handwheel does not rotate during motor operation. Change-over from motor operation to manual operation is not required.

  • Page 23: Actuator Operation From Remote

    Push-to-run operation or self-retaining is set via the controls software. Refer to <AUMA CDT software (accessories)> chapter. It is possible to temporarily (for one operation command) activate self-retaining by means of the push buttons: → Press and hold down push buttons OPEN [1] or CLOSE [3] for more than 3 seconds.
  • Page 24 SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Operation Profibus DP Figure 17: Local controls Operation mode LOCAL/REMOTE Indication light for operation mode LOCAL (blue) Activate operation mode Remote by means of local controls: If indication light [4] is blinking in blue: Hold down push button [2] for approx. 3 seconds until the blue indication light goes out.

  • Page 25: Commissioning (Basic Settings Of Controls)

    For fieldbus configuration, please also refer to the Manual (Device integration Fieldbus). Please also refer to <AUMA CDT software (accessories)> chapter for further settings. 10.1. Cover to controls: open The cover to the integral controls must be opened to perform the following settings (options).

  • Page 26: Type Of Seating: Set

    Hardware mode (factory setting on delivery) Settings of switches [S2] through [S4] and [S6] through [S10] are valid. The values cannot be changed via AUMA CDT software. Software mode (sliding switch at white dot) Settings of switches [S2] through [S4] and [S6] through [S10] are NOT relevant.

  • Page 27: Torque Switching: Set

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Commissioning (basic settings of controls) Setting via software parameters (AUMA CDT) Condition: Switch [S5] is in position ON (software mode). Setting parameters Customer settings Type of seating End position CLOSED...

  • Page 28: Fieldbus Address (Slave Address): Set

    12.1 14.1 1,950 1,000 2,200 1,000 2,200 Setting via software parameters (AUMA CDT) Condition: Switch [S5] is in position ON (software mode). Setting parameters Customer settings Torque switching Tripping torque CLOSE (S7) Tripping torque OPEN (S6) Default value: depending on the order...

  • Page 29: Termination Resistor: Connect

    SGMR 14.1 Profibus DP Commissioning (basic settings of controls) Switch position [S2]: ON = sliding switch at white dot (pin 1) Setting via software parameters (AUMA CDT) Condition: Switch [S5] is in position ON (software mode). Setting parameters Customer settings...
  • Page 30 Motor is operating in stepping mode Setting via software parameters (AUMA CDT) Motor speed and thus actuator operating time can be modified by means of the software parameters described below. Contrary to operating time setting using switch...

  • Page 31: Cover To Controls: Close

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Commissioning (basic settings of controls) Output speed in operation mode Remote for setting the Speed fieldbus = Internal Speed REMOTE parameter; Setting range: linear between 0 100 % (0 % = min. motor speed, 100 % = max.
  • Page 32 SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Commissioning (basic settings of controls) Profibus DP Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the seal and insert it correctly. Place cover [1]. Fasten screws evenly crosswise.

  • Page 33: Commissioning (Basic Settings At Actuator)

    The setting sequence depends on the valve: Recommendation for butterfly valves: Set end stop CLOSED first. Recommendation for ball valves: Set end stop OPEN first. Figure 23: End stop, sizes SGM 04.1 SGM 10.1 Screw plug for end stop OPEN...

  • Page 34: End Stop Closed: Set

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Commissioning (basic settings at actuator) Profibus DP Figure 24: End stop, sizes SGM 12.1/14.1 Screw plug for end stop OPEN Setting screw for end stop OPEN Screw plug for end stop CLOSED...

  • Page 35: End Position Detection: Verify Setting

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Commissioning (basic settings at actuator) If the valve end position is not reached: Slightly turn setting screw [2] counterclockwise until valve end position OPEN can be correctly set. Turning the setting screw [2] clockwise decreases the swing angle.

  • Page 36: End Position Closed: Set Again

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Commissioning (basic settings at actuator) Profibus DP Activate operation mode LOCAL: Hold down push button [2] for approx. 3 seconds until right indication light is blinking in blue. If the local controls are not provided on site, it is possible to connect an external Information control module.

  • Page 37: End Position Open: Set Again

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Commissioning (basic settings at actuator) 11.3.2. End position OPEN: set again Activate setting mode "end position setting": Press push button [2] hold down and press push buttons [1] and [3] at the same time.

  • Page 38: Mechanical Position Indicator: Set

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Commissioning (basic settings at actuator) Profibus DP 11.5. Mechanical position indicator: set Move valve to end position CLOSED. Turn lower indicator disc until symbol (CLOSED) is in alignment with the mark on the cover.

  • Page 39: Auma Cdt Software (Accessories)

    Z100.999) is required. Read/perform basic settings via AUMA CDT software Basic settings at the device (in controls) made via switches are read only via AUMA CDT on delivery and cannot be modified. To be able to change these parameters via software, position switch [S5] in controls to "Software mode".

  • Page 40: Corrective Action

    5 blinks Fault indication 5 Fault E2 (actual value of positioner) → Check wiring (for possible loss of signal) of E2. → Read detailed fault indication via AUMA CDT software (accessories). 6 blinks Fault indication 6 Actuator is outside the permissible position (poten- tiometer signal).

  • Page 41: Fuses

    For reasons of accuracy, we recommend selection of the stroke higher than 60 % of the maximum turn range. → Abort warning: Set again Low limit Uspan para- meter via AUMA CDT software within the Position transmitter potentiometer sub-menu. 13.2. Fuses 13.2.1.

  • Page 42: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).

  • Page 43: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 15.1. Technical data Part-turn actuator General information AUMA part-turn actuators SGM 04.1...
  • Page 44 SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Technical data Profibus DP Features and functions of actuator Torque switching Via electronic current measurement status signals for directions OPEN and CLOSE, adjustable in 8 steps Signalling via fieldbus interface Mechanical position indicator...
  • Page 45 SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Technical data Features and functions of actuator controls Electrical connection Standard: Plug/socket connector with crimp connection Option: Welded or sealed plug/socket connector (100 bar when connected) Wiring diagram (basic version)
  • Page 46 Enclosure protection in accordance IP68 with IEC 60529 According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Continuous immersion in water: maximal 96 hours Up to 10 operations during immersion Modulating duty is not possible during immersion.

  • Page 47: Spare Parts

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Spare parts Spare parts 16.1. Part-turn actuators SGM 04.1 – SGM 10.1/SGMR 04.1 – SGMR 10.1...
  • Page 48 Profibus DP Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 49: Sgmr 14.1

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Spare parts 16.2. Part-turn actuators SGM 12.1 – SGM 14.1/SGMR 12.1 – SGMR 14.1...
  • Page 50 Profibus DP Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 51: Electrical Connections (Straight) For Actuators Sgm

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Spare parts 16.3. Electrical connections (straight) for actuators SGM 04.1 – SGM 10.1/SVM 05.1 – SVM 07.5 fieldbus...
  • Page 52 Profibus DP Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.

  • Page 53: Electrical Connections (Angular) For Actuators Sgm

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Spare parts 16.4. Electrical connections (angular) for actuators SGM 04.1 – SGM 14.1/SVM 05.1 – SVM 07.5 fieldbus...
  • Page 54 Profibus DP Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 55 SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP...
  • Page 56 SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP...

  • Page 57: Index

    SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Profibus DP Index Index Failure behaviour Fault indications Fieldbus address Accessories (electrical con- Fieldbus cable nection) Flange size Ambient temperature 7, 46 Fuses Applications Assembly Assistant App Ground connection AUMA Assistant App...
  • Page 58 SGM 04.1 SGM 14.1 / SGMR 04.1 SGMR 14.1 Index Profibus DP OPEN - CLOSE control (Re- Safety instructions mote OPEN - CLOSE) Safety instructions/warnings Open-close duty (REMOTE Safety measures OPEN-CLOSE) Safety standards Operating time Screening (fieldbus cable) Operating time monitoring...
  • Page 60 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y004.841/003/en/1.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Sgm 14.1Sgmr 04.1Sgmr 14.1

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