Reference documents: Manual (Operation and setting) AUMATIC AC 01.1/ACExC 01.1 Modbus Manual (Device integration Fieldbus) AUMATIC AC 01.1/ACExC 01.1 Modbus Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (refer to <Addresses>). Table of contents Page Safety instructions.........................
Any device modification requires prior consent of the manufacturer. Range of application AUMA part-turn actuators are designed for the operation of industrial valves, e.g. butterfly valves and ball valves. Other applications require explicit (written) confirmation by the manufacturer.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Safety instructions AC 01.1 Non-Intrusive Modbus RTU Passenger lifts according to DIN 15306 and 15309 Service lifts according to EN 81-1/A1 Escalators Continuous duty Buried service Permanent submersion (observe enclosure protection)
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Safety instructions Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury. May also be used with property damage.
Commission number Wiring diagram Control Type and size These instructions apply to the following devices: Part-turn actuators for open-close duty: SG 05.1, 07.1, 10.1, 12.1 Part-turn actuators for modulating duty: SGR 05.1, 07.1, 10.1, 12.1 AC 01.1 = actuator controls AUMATIC...
A part-turn actuator is an actuator which transmits a torque to the valve for less than one full revolution. It need not be capable of withstanding thrust. AUMA part-turn actuators are driven by an electric motor. A handwheel is provided for manual operation. Switching off in end positions may be either by limit or torque seating.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Transport, storage and packaging AC 01.1 Non-Intrusive Modbus RTU Transport, storage and packaging Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury.
AC 01.1 Non-Intrusive Modbus RTU Assembly Assembly Mounting position AUMA actuators and actuator controls can be operated without restriction in any mounting position. Ball handle: fit to handwheel To avoid damage during transport, the ball handle is fitted at the rear of the handwheel.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Assembly Fasten actuator with screws [4]. Information: We recommend glueing the screws using sealing material to avoid contact corrosion. Fasten screws [4] crosswise with a torque according to table:...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Assembly AC 01.1 Non-Intrusive Modbus RTU Turn local controls into new position and re-place. Cable damage due to twisting or pinching! Risk of functional failures. Turn local controls by a maximum of 180°.
The pertaining wiring diagram/terminal plan (in German and English language) is plan attached to the device in a weather-proof bag, together with these operation instructions. It can also be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com). Protection on site For short-circuit protection and for disconnecting the actuator from the mains, fuses and disconnect switches have to be provided by the customer.
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Electrical connection AC 01.1 Non-Intrusive Modbus RTU If possible, avoid laying long cables and make sure that they are installed in areas being subject to low interference. Avoid long parallel paths with cables being either susceptible to interference or interference sources.
Terminal compartment: open Information The bus connection can be separately accessed from the mains connection (refer to <Bus terminal compartment: open>). Figure 10: Mains connection AUMA plug/socket connector SD bus Connection housing Screws for connection housing O-ring Screws for socket carrier...
Fasten cable glands [8] applying the specified torque to ensure the required enclosure protection. 5.2.4 Bus terminal compartment: open The AUMA plug/socket connector (SD bus) is equipped with a connection board for connecting the bus cables. When removing the cover [1] the connection board is easily accessible.
For loop redundancy, automatic termination is performed as soon as the AUMATIC is connected to the power supply. When interrupting the power supply, e.g. after re- moving the AUMA plug/socket connector, both RS-485 loop segments are automa- tically connected to each other.
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Electrical connection Figure 16: Connection board (standard version) [S1] Bus termination channel 1 [X1] Channel 1, ↑ from the previous device [X2] Channel 1, ↓ to the next device...
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Switches S1 and S2 are supplied in OFF position. Connecting bus cables: Connect cables. Table 6: Assignment of fieldbus cables Fieldbus cables AUMA labelling at the SUB-D 9 plug pin (for other Colour connection fieldbus devices) green If the actuator is the final device in the bus segment: 2.1 Switching on the termination resistor for channel 1 using switch S1 (ON...
SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Electrical connection 5.2.6 Bus terminal compartment: close Figure 19: AUMA plug/socket connector SD bus Cover Screws for cover O-ring Cable entries for bus cables Blanking plug Clean sealing faces of cover [1] and housing.
Permissible length of connecting cables for later separation of actuator and controls: max. 10 m. We recommend: AUMA cable set LSW20. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables. Use separate, CAN bus cable for MWG of 120 Ohm character impedance (e.g.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Electrical connection For protection against touching the bare contacts and against environmental influences. Figure 21: Parking frame 5.3.3 Protection cover Protection cover for plug compartment when plug is removed.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Operation AC 01.1 Non-Intrusive Modbus RTU Operation Manual operation For purposes of setting and commissioning, in case of motor failure or power failure, the actuator may be operated manually.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Operation Figure 24: Local controls Push button OPEN Push button STOP Push button CLOSE Push button Reset Selector switch Indication lights/LEDs Hot surfaces, e.g. possibly caused by high ambient temperatures or strong...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Operation AC 01.1 Non-Intrusive Modbus RTU Information For actuators equipped with a positioner, it is possible to select between open-close control (Remote OPEN-CLOSE) and setpoint control (Remote SETPOINT). For further information, please refer to the Manual (Operation and setting).
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Operation Group = Status indications Group = Menu (settings) Group = Diagnostic indications The active group is displayed in the top right corner of the display.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Operation AC 01.1 Non-Intrusive Modbus RTU Language change in the display Via the menu to parameter: MAIN MENU (M0) LANGUAGE/CONTRAS (M00) VIEW (M00) EDIT (M01) LANGUAGE (M010) Default value:...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Operation Enter password: Press 4 x = 0000 (default factory password). Display indicates: EDIT M010 LANGUAGE LCD CONTRAST Press Display shows the set value:...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Indications AC 01.1 Non-Intrusive Modbus RTU Indications Status indications in the display The status indications in the display locally indicate the current operation states as well as faults and warnings.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Indications End position OPEN reached. CLOSED POSITION End position CLOSED reached. SETPOINT POSITION Setpoint (modulating actuators only). 7.1.2 Status indication S4 - torque A deflection to the left side indicates torque in direction CLOSE.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Signals Signals Signals via fieldbus The feedback signals via Modbus RTU can be read using the appropriate Modbus function codes. For further information, please refer to the Manual (Device integration fieldbus).
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.1 Non-Intrusive Modbus RTU Commissioning (basic settings) Set selector switch to position 0 (OFF). Information: The selector switch is not a mains switch. When positioned to 0 (OFF), the actuator cannot be operated.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Commissioning (basic settings) Exposed, rotating parts (discs/balls) at the valve! Pinching and damage by valve or actuator. End stops may be set by suitably qualified personnel only.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.1 Non-Intrusive Modbus RTU 9.2.2 End stop OPEN: set Figure 37: End stop Screws End stop nut Protective cap If the four screws [1] are fastened: Unfasten the screws [1] with approx. 3 turns.
3.1 Turn end stop nut [2] counterclockwise. Do not exceed dimension A max. Type A max. [mm] SG 05.1/ SGR 05.1 SG 07.1/ SGR 07.1 SG 10.1/ SGR 10.1 SG 12.1/ SGR 12.1 3.2 Move valve manually to the desired end position OPEN.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.1 Non-Intrusive Modbus RTU Type of seating: check/edit for end positions Valve damage due to incorrect setting! The torque must suit the valve. Only change the setting with the consent of the valve manufacturer.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Commissioning (basic settings) 15. Press again to enter the edit mode. Display indicates: EDIT M1110 OPEN POSITION LIMIT :EDIT C:ESC EDIT M1111 CLOSED POSITION...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.1 Non-Intrusive Modbus RTU Default value: according to order data Setting range: according to torque setting range, refer to actuator name plate Step by step: Set selector switch to position 0 (OFF).
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Commissioning (basic settings) View or edit? Display torque setting: continue with 8. Edit torque setting: continue with 11. Display torque setting: Press Display indicates:...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Commissioning (basic settings) 17. Accept value or cancel? Accept value: Press Cancel process without accepting the value: Press Display indicates: EDIT M1210 OPENING 100%...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.1 Non-Intrusive Modbus RTU Press and hold it down for approx. 3 seconds. Display indicates: MAIN MENU LANGUAGE/CONTRAST SETTINGS OPERATIONAL DATA Press . Display indicates:...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Commissioning (basic settings) Press to enter the edit mode. Set end position CLO- Display indicates: SET LIMIT SWITC M100 CLOSED POSITION :ACCEPT C:ESC Engage manual operation.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.1 Non-Intrusive Modbus RTU 18. Return to status display: Press several times until is displayed. Information: If an end position cannot be set: Check the type of control unit in actuator.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Commissioning (basic settings) 17. Accept value or cancel? Accept value: Press . Cancel process without accepting the value: Press Display indicates: Example SLAVEADDRESS EDIT...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Commissioning (basic settings) AC 01.1 Non-Intrusive Modbus RTU Switch on actuator in direction CLOSE and observe the direction of rotation on the indicator disc. Switch off before reaching the end position.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Commissioning (basic settings) Loosen screws [2] and remove cover [1] from the switch compartment. 9.11 Mechanical position indicator: set Option Move valve to end position CLOSED.
For part-turn actuators with 1-phase AC motors, the operating time can be adjusted. Table 8: Operating time setting for 90° Size Operating times SG 05.1/SGR 05.1 5.6 to 45 seconds SG 07.1/SGR 07.1 11 to 90 seconds SG 10.1/SGR 10.1 11 to 90 seconds SG 12.1/SGR 12.1...
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SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Commissioning (basic settings) Danger of corrosion due to damage to paint finish! Touch up damage to paint finish after work on the device. Unfasten motor cover [1].
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Corrective action AC 01.1 Non-Intrusive Modbus RTU Corrective action 10.1 Faults during commissioning Table 9: Faults during commissioning Fault description Possible causes Remedy Fault in end position The overrun was not considered when setting...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Corrective action FAULT IND. NO FAULT Table 11: Description of the fault indications Signal Description Remedy NO FAULT No fault has occurred. INTERNAL FAULT Internal fault has occurred.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Corrective action AC 01.1 Non-Intrusive Modbus RTU Table 12: Description of the warnings Signal Description Remedy NO WARNINGS No warnings have occurred. WARNING OPER. TIME Preset running time for a travel between end...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Corrective action Table 13: Description of the fault indications Signal Description READY Actuator can be operated from REMOTE. NOT REMOTE Actuator cannot be operated from REMOTE as the selector switch is in position LOCAL or OFF.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Corrective action AC 01.1 Non-Intrusive Modbus RTU for 115 V AC also control inputs OPEN - STOP - CLOSE G fuse according to IEC 60127-2/III Size 5 x 20 mm...
Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offer extensive service such as servicing and maintenance as well as customer Service & Support product training. For the relevant contact addresses, please refer to <Addresses>...
The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-relevant data sheet. This data sheet can be downloaded from the Internet at http://www.auma.com in German and English (indication of commission number required).
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Reversing contactors (mechanically and electrically interlocked) for motor power up to power class A1 Options: Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators) for AUMA power class B1 Control Via fieldbus interface Output signals...
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PTC tripping device in combination with PTC thermistors in the motor Electrical connection Standard: AUMA plug/socket connector (S) with screw-type connection and M-threads Options: Pg-threads, NPT-threads, G-threads, special threads Gold-plated control contacts (pins and sockets) Parking frame for wall mounting of the disconnected plug...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) AC 01.1 Non-Intrusive Modbus RTU Technical data The reversing contactors are designed for a lifetime of 2 million starts. Not possible in combination with PTC tripping device During an adjustable period (factory setting 10 seconds), faults in the supply voltage (e.g. voltage drops) will not lead to a fault signal.
IP 68 IP 68-DS IP 67-DS According to AUMA definition, enclosure protection IP 68 meets the following requirements: Water depth: Maximum 6 m head of water Duration of continuous immersion in water: maximum of 72 hours Up to 10 operations during flooding Modulating duty is not possible during continuous immersion.
Within actuator controls: pollution degree 2 Outside actuator controls (in closed condition): pollution degree 4 Finish coating Standard: Two-component iron-mica coating Colour Standard: AUMA silver-grey (similar to RAL 7037) Ambient temperature Refer to name plate Standard: 25 °C to +70 °C Options: 40 °C to +70 °C...
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Spare parts AC 01.1 Non-Intrusive Modbus RTU Spare parts 13.1 Part-turn actuators SG 05.1 – SG 12.1/SGR 05.1 – SGR 12.1...
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
SG 05.1 SG 12.1/SGR 05.1 SGR 12.1 Control unit: electronic (MWG) Spare parts AC 01.1 Non-Intrusive Modbus RTU 13.2 Actuator controls AUMATIC AC 01.1 with AUMA plug/socket connector (SD bus)
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Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.
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AUMA Riester GmbH & Co. KG P.O.Box 1362 D 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y005.101/003/en/4.12 For detailed information on AUMA products refer to the Internet: www.auma.com...