Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Presys PC-507-IS
Summary of Contents for Presys PC-507-IS
- Page 1 Instruments PC-507-IS Pressure Calibrator TECHNICAL MANUAL...
- Page 2 Page 1 IMPORTANT INSTRUCTIONS: This manual contains instructions for PC-507-IS (just called calibrator in the rest of the manual) designed for use in hazardous areas. Read the entire manual before using the calibrator. Before using the calibrator carefully read the "Special Conditions for Safe Use”...
-
Page 3: Table Of Contents
Page 2 TABLE OF CONTENTS PC-507-IS ........................4 1 - Marking details ....................... 4 1.1 Special Conditions for Safe Use ..............5 2 - Introduction ......................6 2.1. General Description ..................6 2.2. Specifications ....................7 2.3. Order Code ....................9 3 - Operation ...................... - Page 4 Page 3 g) I/P Converter Calibration................. 34 h) Pressure Switches .................. 34 3.8. Special Programming ................... 36 3.8.1. FILTER Programming ............... 36 3.8.2. DECIMAL Programming ..............36 3.8.3. SPEED Programming ............... 37 3.8.4. STEP Programming ................37 3.8.5. RAMP Programming ................. 38 3.9.
-
Page 5: Marking Details
Page 4 PC-507-IS 1 - Marking details Note: The Ex Certificate is sent together with the instrument and its accessories. -
Page 6: Special Conditions For Safe Use
The battery should only be charged in a safe area, using the supplied charger. To prevent explosion or fire, use only the battery BT507-IS and the charger CG507-IS specified by Presys. Never replace the battery in hazardous areas. -
Page 7: Introduction
2 - Introduction 2.1. General Description The PC-507-IS is a pressure calibrator designed to be used in hazardous areas where there is presence of flammable or explosive vapors. It is an instrument of small dimensions, compact; it operates with rechargeable battery and comes with a leather carrying case. Its technical features indicate performance levels comparable only to laboratory standards;... -
Page 8: Specifications
(XTR) 4 mA to 22 mA - Probe Probe Range Resolution Accuracy* Remarks 0.1 °C Pt-100 -200 °C to 850 °C / 0.01 °C / IEC-60751 0.2 °F -328 °F to 562 °F 0.01 °F (*)The accuracy is related only to PC-507-IS input. - Page 9 Page 8 - Pressure Inputs Ranges * Resolution Accuracy** Remarks 0.05 % (0) 0 – 250 mmH 0.001 Gage pressure. (1) 0 – 1 psi 0.05 % 0.0001 Used with air or 0.025 % (2) 0 – 5 psi inert gases.
-
Page 10: Order Code
Page 9 2.3. Order Code... - Page 11 Page 10 Special Software Functions - Any output programmable in:: 1) STEP: 10%, 20%, 25% or up to 11 programmable set-points via keyboard or adjustable time. 2) RAMP: up and down ramps with programmable travel and dwell time. - Special Functions: 1) SCALE: makes the scaling of both input and output in 6 digits with signal and allows the configuration of decimal.
- Page 12 (BC507-IS), rechargable battery (BT507-IS) and battery charger (CG507-IS). Calibration Certificate (Optional). Dimensions: 115 mm x 144 mm x 72 mm (HxWxD). Weight: 1.5 kg nominal. Enclosure Protection Grade: IP20. Warranty: 1 year, except for rechargeable battery. Notes: 1 - PC-507-IS and ISOPLAN are Presys trademarks.
-
Page 13: Operation
Page 12 3 - Operation 3.1. Parts Identification Front Panel Fig. 01 – Front Panel... - Page 14 Page 13 Left side-view Panel Right side-view Panel Fig. 02 – Side Panels...
- Page 15 In hazardous areas is mandatory to use the carrying case specified by Presys (BC570-IS).
-
Page 16: Battery And Charger
The battery should only be charged in a safe area. They should be used only charger (CG507-IS) and the battery (BT507-IS) specified by Presys, otherwise there is risk of fire or explosion The batteries used by the calibrator are made of Nickel-Metal Hydride (Ni - MH). -
Page 17: Using The Calibrator: Basic Functions
Page 16 3.3. Using the Calibrator: Basic Functions When the calibrator is powered on, the display shows: OFF If the user does not select ON and press ENTER within 12 seconds, the instrument will turn itself off. The purpose is to save battery from turning the instrument on accidentally while in the bag. - Page 18 Page 17 COM - refers to the communication with the computer, described in an appropriate manual. EXEC - used to activate an input or output option which has been previously selected. CONF – shows the sub-menu: CF CF changes both input and output temperature units from ºC to ºF and vice- versa.
- Page 19 Page 18 BT shows battery voltage level; if the battery voltage level is low the display shows LOW BATTERY and you need to recharge it. Remember that you are only allowed to charge it in safe area. Battery Level Battery State Display 6.0 to 9.0 V normal...
- Page 20 Page 19 lower line of the display (chosen in OUT). Note that the units are distributed in several lines. In order to move the cursor through the units use the keys: . After selecting the unit, press ENTER. The available units are written below between parentheses beside the corresponding mnemonics presented in the calibrator display: (psi) ATM (atm)
-
Page 21: Measurement Or Input Functions
Page 20 PRG, FN and MEM are special features of the calibrator described in other sections below. 3.4. Measurement or Input Functions Select the type of signal to be measured by using the menus and use the corresponding terminals: Selects the input functions: ... - Page 22 Page 21 b) Entity parameters and connections of input or measurement b.1) Voltage (V) Input: = 30 V = 5.4 V = 100 mA = 6 µA = 750 mW = 9 µW = 0 nF = 21.9 nF = 400 µH = 1.75 mH Fig.
- Page 23 Page 22 b.3) Current (mA) Input with power supply: = 18.1 V = 79 mA = 318 mW = 88 nF = 2.44 mH Fig. 05 – mA Input with power supply b.4) Switch (SW) Input: = 18.1 V = 19 µA = 83 µW = 151 nF = 499 mH...
- Page 24 Page 23 The contact input (SW) is used to measure the continuity of an external contact connected to calibrator V IN and mA OUT (+) terminals. When there is continuity the input indicates CLOSED; otherwise, OPEN is indicated. c) Probe Connection Probe is an input for temperature measurement with an optional 4-wire Pt-100 probe.
- Page 25 Page 24 c.1) Probe Input: CAUTION: In Probe Input is only allowed simple elements connection with negligible capacitance and inductance. Fig. 07 – Probe Input d) Pressure Connection Pressure option is related to pressure measurements. After its selection the display shows: ...
-
Page 26: Generation Or Output Functions
Page 25 Warning: Before each pressure measurement, it is necessary to keep the sensor open to air and set the pressure indication to zero. Use the arrow key to set pressures read by the input (IN option) to zero and the arrow key to set pressures read by the output (OUT option) to zero. - Page 27 Page 26 Selects the output functions. V PROBE Pressure Press ENTER to select voltage generation. Press , , to select another signal. OUT = x.xxxx V Display indicates the value of the output in volts in large digits. The sign can be inverted with the key 0 (+ / -) C/CE Returns to the previous menu.
- Page 28 Page 27 b) Entity parameters and connections of output or generation b.1) Voltage (V) Output: = 30 V = 17.1 V = 100 mA = 22.3 mA = 750 mW = 76.5 mW = 0 nF = 33 nF = 400 µH = 1.18 mH CAUTION: Always connect the terminal V OUT to the positive and the terminal V GND to the negative...
-
Page 29: Available Power Supply (Tps)
Page 28 b.3) Current (mA) output passive mode: = 30 V = 17.1 V = 100 mA = 31 mA = 750 mW = 27 mW = 0 nF = 33 nF = 400 µH = 1 mH CAUTION: Always connect the terminal mA OUT(-) to the positive and the terminal mA IN (-) to the negative in order to not invalidate the protection mode. -
Page 30: Application Examples
Page 29 3.7. Application Examples Despite its capability of showing simultaneously input and output functions in the display, there is no isolation between V and mA input and output signals. This means that when the calibrator is connected to a converter (I / V, V / I, I / I or V / V) it may not work properly or the set could be damaged, in case the converter is not galvanically isolated. -
Page 31: A) 4-Wire Transmitter Calibration
Page 30 a) 4-wire Transmitter Calibration Fig. 13 – 4-WIRE Transmitter Calibration... -
Page 32: B) 2-Wire Transmitter Calibration
Page 31 b) 2-wire Transmitter Calibration Fig. 14 – 2-WIRE Transmitter Calibration c) Current Supply Fig. 15 – Current Supply... -
Page 33: D) 2-Wire Transmitter Simulation (Xtr)
Page 32 d) 2-Wire Transmitter Simulation (XTR) Fig. 16 – 2-Wire Transmitter Simulation (XTR) e) I/V Converter (Isolated) Fig. 17 – I/V Converter (isolated) -
Page 34: F) 2-Wire Pressure Transmitter Calibration
Page 33 f) 2-wire Pressure Transmitter Calibration. Use the 12V@20mA power supply from the calibrator (TPS) to power a 2-wire transmitter and make the connection of current as follows. Select mA (current) from the input menu of the calibrator and Pressure from the output menu. -
Page 35: G) I/P Converter Calibration
Page 34 g) I/P Converter Calibration. I/P converters are easily adjusted with the calibrator by using the connections shown below. Select Pressure from the input menu of calibrator and mA (current) from the output menu. Fig. 19 – I/P Converter Calibration h) Pressure Switches Pressure switches are devices that receive a pressure signal and have relay alarm. - Page 36 Page 35 Connect the pressure switch relay output to the contact input of the Calibrator, V IN and mA OUT (+) terminals, and make the pneumatic connections illustrated in the figure below. Select SW (switch) from the input menu of the calibrator and Pressure from the output menu.
-
Page 37: Special Programming
Page 36 3.8. Special Programming When PRG is selected, the display shows: INPUT OUTPUT This option allows the selection of special programming features for INPUT or OUTPUT. INPUT is provided with FILTER, DECIMAL and SPEED options. OUTPUT is provided with STEP and RAMP options. 3.8.1. -
Page 38: Speed Programming
Page 37 3.8.3. SPEED Programming This program lets you modify the conversion rate of the input pressure. By selecting YES, the conversion rate becomes twice as fast as without this option. 3.8.4. STEP Programming The STEP programming makes the calibrator output vary in pre-defined steps. -
Page 39: Ramp Programming
Page 38 the range, and the arrow keys must be pressed when you want to proceed to the following output steps. By pressing the arrow key , each step will be reached automatically after a preset time, which is defined through the keys: 1(10s), 2 (20s), 3 (30s), 4 (40s), 5 (50s), 6 (60s), 7 (70s), 8 (80s) and 9 (90s). -
Page 40: Special Functions
Page 39 is pressed, an ascending cycle starts, and by pressing , a descending cycle begins, only once. Pressing and , the cycles are repeated continuously. 3.9. Special Functions Selecting FN the display shows: INPUT OUTPUT Through these options, you may select special functions related to the INPUT or the OUTPUT. - Page 41 Page 40 Fig. 21 – Function SCALE (LINEAR) The number of decimals (up to 4) shown on the display may be configured by using Scale Dec parameter. The value for Input High must be necessarily higher than Input Low. On the other hand, Scale High and Scale Low may have any relationship between themselves: higher than, lower than or equal to, and they may have a signal before them.
-
Page 42: Cal Function
Page 41 Fig. 22 – SCALE Function (FLOW) 3.9.2. CAL Function The calibrator may be used to calibrate or check isolated converters. In a typical application, it would “generate” a pressure signal and measure the current signal from a pressure transmitter. Due to reasons of quickness and easiness to compare errors at the input and output of the converter, the reading of the calibrator current input can be displayed in the same unit of the generated signal, i.e., pressure... - Page 43 Page 42 unit. Thus, both readings of calibrator input and output are scaled in pressure unit, and the error can be promptly calculated. To activate this function, just fill the four parameters shown in the graphic below. To access these parameters press ENTER after CAL is indicated on the display.
-
Page 44: Scale Function (Out)
Page 43 To disable SCALE or CAL functions, just select NO option from the menu below and press ENTER. NO SCALE OUTPUT has the SCALE, CONV and NO options, described as follows. The output type must be previously configured; otherwise the SELECT OUTPUT FIRST message will be displayed. - Page 45 Page 44 Fig. 24 – SCALE Function (LINEAR) Scale Dec parameter configures the decimals presented on the display. The value of Output High must always be higher than Output Low. Scale Low and Scale High parameters may have any relationship between them, provided that they are different.
-
Page 46: Conv Function
Page 45 Fig. 25 – SCALE Function (FLOW) 3.9.4. CONV Function By using the CONV function, calibrator may convert any input signal into mA or V output signal. It may therefore work as a non-isolated converter. Once input and output have been selected, you must fill in the four parameters shown in the next figure. - Page 47 Page 46 Fig. 26 – CONV Function The value of Output High must always be higher than Output Low. Input High and Input Low parameters must never be equal. Thus, any type of direct or reverse retransmission from input to output can be obtained. Scale and Conv functions may be disabled by selecting the NO option and pressing ENTER, as shown below: ...
-
Page 48: Mem Command
Page 47 3.10. MEM Command The calibrator offers several programming and special functions that can be often used. In this case, storing these configurations in the calibrator saves time. One can have up to eight sequences stored in memory. After making a specific operation in the calibrator through the keyboard, return to the menu CONF. -
Page 49: Calibrator Warning Messages
Page 48 3.11. Calibrator Warning Messages Warning Meaning Procedure Turn off and on the RAM ERROR Problem in calibrator if the error persists, READ MANUAL RAM memory send the instrument to factory EEPROM ERROR Problem in EEPROM Same as above READ MANUAL memory mA output... -
Page 50: Adjustment
Page 49 4 - Adjustment Warning: Enter the following options only after understanding them completely. Otherwise, it may be necessary to return the instrument to the factory for readjustment! Select ADJ option from the main menu and press ENTER. Enter the PASSWORD 9875 to access the calibration menu. -
Page 51: Input Adjustment
Page 50 Options for OUT adjustment are: V There is no order or interdependence between the adjustments. 4.1. Input Adjustment Select the corresponding mnemonic and apply the signals presented in the tables below. When calibrating inputs, the display shows on the 2 line the value measured by the calibrator and on the 1 line the same value is expressed as a percentage. - Page 52 Page 51 Probe Adjustment. First identify the connector pins of Probe input according to the figure below: Fig. 27 – Probe Adjustment Probe adjustment is performed in two steps: a) mV Signal Application: mV signal Terminals point point mV signal RTD2(+) V GND 100.000 mV...
- Page 53 Page 52 b) Standard Resistors Application: Connect a decade box or standard resistors to the Probe connector, at positions RTD1, RTD2, RTD3 and RTD4, as shown above. Resistors point point 20.000 50.000 100.000 500.000 Pressure Adjustment By selecting Press (ENTER), it shows the sub-menu: ...
- Page 54 Page 53 Gage, Absolute or Differential Pressure Adjustment Pressure Sensor Applied Pressure Stored Value 0.0000 mmca 0.000 mmca (key 1) 250 mmca 250.0000 mmca 250.000 mmca (key 2) 0.000 mmca 0.00 mmca (key 1) 1 psi 703.070 mmca 703.07 mmca (key 2) 0.00000 psi 0.0000 psi (key 1) 15 psi(*)
-
Page 55: Output Adjustment
Page 54 4.2. Output Adjustment Select the corresponding mnemonic, choose the setpoint explained as follows, measure the signal generated by the calibrator and store this value as detailed in the following tables. For adjustment of outputs, the display shows three values: SP = 50,000% 49,999 5,00000... -
Page 56: Unit Conversion
Page 55 5 - Unit Conversion kgf/cm torr 6.804605 7.030696 2.767990 7.030696 7.030696 7.030696 5.171500 x 10 x 10 x 10 x 10 x 10 x 10 x 10 inHg cmHg mmHg mbar 2.036024 5.171500 5.171500 6.894757 6.894757 6.894757 6.894757 x 10 x 10 x 10... -
Page 57: Notes
Page 56 Notes The readjustment of the calibrator must be performed in conditions of temperature and humidity reference. The minimum warm-up is two hours. The battery charger must be disconnected. The Standards presented to the calibrator during the readjustment should have an accuracy at least 3 times better than the accuracies of the calibrator provided in this manual. - Page 58 Segurança Presys Presys | Instruments Inc. INME T RO OCP 0034 www.presyscorp.com Ex ia IIC T4 Ga 12.1094X...