Table of Contents
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Neji Taro V for Automatic Assembly
HSV-RB series
HSV-10RB HSV-12RB HSV-14RB
HSV-17RB HSV-20RB HSV-23RB
HSV-26RB HSV-30RB
Instruction Manual
Read this manual before using this device.
Current as of April 2018
HIOS Inc.
1-16-5 Akiyama, Matsudo City, Chiba Pref., Japan
TEL: +81-47-392-2001 FAX: +81-47-392-7773
Automatic Screw Feeder
Manual No. ET-D005
18A
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Table of Contents
Related Manuals for HIOS HSV-10RB
Summary of Contents for HIOS HSV-10RB
- Page 1 Automatic Screw Feeder Neji Taro V for Automatic Assembly HSV-RB series HSV-10RB HSV-12RB HSV-14RB HSV-17RB HSV-20RB HSV-23RB HSV-26RB HSV-30RB Instruction Manual Read this manual before using this device. Current as of April 2018 HIOS Inc.
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Page 2: Table Of Contents
Contents 1. OVERVIEW OF Neji Taro V 7 . APPLICATION WITH ROBOTIC SYSTEM ..... 22 for Automatic Assembly Type ..1 8 . MISCELLANEOUS ..........24 2. BEFORE USE ............1 9 . TROUBLESHOOTING ........... 25 3. OPERATING PRECAUTIONS ......... 2 10. -
Page 3: Operating Precautions
3. OPERATING PRECAUTIONS This manual contains safety alert symbols and signal words to help prevent injuries to the user or damage to property. ◎ Indications This indicates there is a chance of death, serious injury or fire if the instructions are not WARNING followed. - Page 4 WARNING Do not disassemble the AC adapter as there is a risk of electric shock, fire or malfunction. Do not damage, alter or change the power cord. Do not place heavy objects on the cord. Do not pull hard on the cord or twist the cord as it could be damaged, thereby causing a risk of fire or electric shock. Do not handle the AC adapter with wet hands as it could cause an electric shock.
- Page 5 CAUTION Use only the AC adapter supplied with this machine otherwise it may result in a fire or electric shock. Do not install this machine in an unstable location otherwise it may fall causing damage or injury. Always operate the machine with the upper cover in place, otherwise it may result in injury. Do not allow any foreign material to enter the machine while in operation.
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Page 6: Names Of Machine Parts
4. NAMES OF MACHINE PARTS Scooping chamber Right side cover Passing plate Brush Upper cover Timer knob Rail fixing bolt Scooping block left Rear cover and right (moving up Attaching plate and down) o f t h e h o l d i n g plate Holding plate at- taching bolt... -
Page 7: Adjustments And Checks Before Use
Screw feeder Screw Rail model Escaper model Escaper guide of Passing plate model size the robot model No. model No. Escaper guide HSV-10RB M1.0 HSV-RI-10 HSV-7017-10 for the robot identification HSV-12RB M1.2 HSV-RI-12 HSV-7017-12 HSV-TPO00610-1 HS3-02052-1... - Page 8 . Amount of screws to be loaded Screws, loaded into the chamber, must not be above the rail-groove surface. (The maximum screw load must be 2-3mm below the rail- An excessive amount of screws, loaded into the chamber, will have an groove surface.) adverse effect on the screw alignment and transport.
- Page 9 . Checking and adjusting the passing plate Passing plate attaching bolt Turn OFF the power switch before making any checks or adjustments. ・ Check that the passing plate is adjusted to a height that permits loaded Passing plate screws to pass just within the clearance limit. ・...
- Page 10 . Checking and adjusting the holding plate Holding plate Check the position of the holding plate. ・ Check that the clearance between screws in the rail groove and the Loaded screw holding plate is about 0-1mm. ・ If there is no clearance, a screw will be caught. If the clearance is too Escaper large, a screw pile or screw jump will occur.
- Page 11 . Checking and adjusting the timer Adjust the timer with When the optical axis of the the timer knob. sensor is intercepted, the The screw transport feed differs depending on screw type. This ma- timer will function to stop the chine can make screw unloading smooth through timer adjustment.
- Page 12 . Operation ○ Loading the screws (cf. p7) ・ Open the upper cover. When the chamber plates are at their lowest position, load screws up to 2-3 mm below the rail groove surface. ・ Check that the screws are not loaded so as to cover the upper portion of the inclined plates. [CAUTION] Do not overload the chamber with screws otherwise it may cause a malfunction or damage the machine.
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Page 13: Parts Adjustments And Replacements
6. PARTS ADJUSTMENTS AND REPLACEMENTS The brush and main motor are consumable parts. When using a different diameter of screw, the following items must be replaced: rail, escaper and robot escaper guide. These parts may be ordered separately. The replacing and adjusting procedures are described below. When replacing any parts, a fine adjustment is required. - Page 14 . Replacing the Main Motor Remove the cover. Turn OFF the power switch before starting to replace and ad- Disconnect the motor connector. just the main motor. When the motor is damaged, replace it with a new one. ・ First, remove the cover from the main body. Then, disconnect the con- nectors for the power switch and LED screw sensor.
- Page 15 ○ Operation Timing After Replacing the Main Motor The left and right scooping blocks should be at the lowest position. Turn OFF the power switch before starting to replace and ad- When the right just the main motor. pin is vertical, the left pin should be ・...
- Page 16 . Replacing the rail Loosen the rail fixing bolts and remove the rail assembly from the rear of the machine. Turn OFF the power switch before starting to replace and adjust the rail. The rail of this machine can be easily replaced. If there is any dirt or flaw on the rail groove that prevents a smooth op- eration, we recommend the user clean or replace the rail.
- Page 17 . Replacing and adjusting the escaper and the robot Screw for the attaching LED screw Holding plate Rail plate for the holding plate sensor escaper guide Turn OFF the power switch before replacing. Turn ON the power switch when adjustments are necessary. Power switch When using screws with a different diameter, replace the escaper,...
- Page 18 ① . Replace the escaper and robot escaper guide. Escaper attaching screw Power switch Escaper Before replacement, remove any screws that were loaded in the cham- ber. Screw for attaching the Replace and adjust the escaper and the robot escaper guide after remov- robot escaper guide ing the attaching plate for the holding plate along with the holding plate.
- Page 19 ③ . Adjust the escaper notch position. Escaper Oval hole Turn the power switch ON while covering the sensor light axis. When the power is ON, the screw sensor LED lights up and the es- Adjust an escaper notch position by caper motor moves around to the back, to the starting point.
- Page 20 ④ . Explanation of the escaper movement before adjusting Power switch the sensor Escaper Sensor When the power switch is turned ON, if there is no screw at the site where the screw is to be extracted, the escaper rotates with the screw LED screw sensor LED off.
- Page 21 ⑤ . Checking and adjusting the sensor Remove the rear cover of the machine. While adjusting Check when required. the sensor, check the voltage of No.7 pin of IC4050. When checking is required, take the rear cover off and check the volt- age level of No.7 pin of IC4050 on the base and adjust the sensor bracket.
- Page 22 ⑥．Operational check After checking and adjusting each component, do an operational check with screws loaded. If any abnormality is found, make the said adjustments once again in addition to the rail vibration and front/rear position adjustments. After completing the operational check, return the wiring arrangement to its original status. When installing the cover, take care not to catch or pinch the wires.
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Page 23: Application With Robotic System
7. APPLICATION WITH ROBOTIC SYSTEM . Installation with Robotic System When installed with robotic assembly, the screw feeder shall be fastened by lower edges of the cover. (Please refer to diagram on the right side) Fastening screws on bottom edge of the cover can be used for this purpose as well. - Page 24 . External output signal line The wires coming out from the back of the machine serves as the de- tection of presence on the rotational escaper, which shall be use with automatic assembly machines or external screw counters. Screw present :Signal high(ON) [Function] Incoming current: shall be limited to less than 100mA **CAUTION: Additional resistor is required on externally cir-...
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Page 25: Miscellaneous
8. MISCELLANEOUS . Overload protective circuit This machine is equipped with an overload protective circuit. Normally, the driving motor rotates forward to feed screws to the escaper continuously. However, if there is an overload at the driving section, the driving motor rotates backward for a certain amount of time and then returns to normal rotation. -
Page 26: Troubleshooting
9. TROUBLESHOOTING For safety, always unplug the AC adapter from the wall outlet before making any adjustments. Trouble Cause Corrective measures ・Power is not supplied. ・Check the connection of the power sup- The machine does not operate though the power switch is turned ON. ply of the AC power adapter. - Page 27 Trouble Cause Corrective measures Screws do not flow. ・Screws in an abnormal position in the ・Adjust the brush. passing plate cannot be swept away with Adjust the passing plate. the brush. If a proper amount of screws are loaded into the scooping chamber the status may be improved.
- Page 28 Trouble Cause Corrective measures ・Screws with a smaller diameter than the ・Use screws with the specified nominal A screw has fallen into the rail groove. specified rail size were loaded. diameter and length. ・Screws with a shorter total length than ・No corrective measure is available.
- Page 29 Trouble Cause Corrective measures ・The passing plate is not adjusted properly. ・Adjust the passing plate. Screws tend to pass through the passing plate in an abnormal position. ・Too many screws are in the scooping ・Reduce the quantity of screws to a proper The axis of the screw thread tends to enter the passing plate.
- Page 30 Trouble Cause Corrective measures ・The timer knob is not properly adjusted. ・Readjust the timer knob. The scooping operation does not stop though screws are at the extraction site. ・The sensor does not detect a screw. ・Readjust the voltage of the sensor. The escaper operation does not stop though screws are at the extraction site.
- Page 31 Trouble Cause Corrective measures 9-12 ・Undesired objects blocking front screw ・Make sure there are no debris or other The escaper does not rotate when no screws are present, although the indicator sensor. objects present in the sensor brackets. light is on. ・If the escaper or stopper is damaged or worn-off, parts replacement is recommended.
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Page 32: Specifications
(∅) (∅) (mm) (mm) haed face HSV-10RB M1.0 0.9 - 0.95 1.2 - 4.5 0.35 - 1.0 1.6 - 10 HSV-12RB M1.2 1.1 - 1.15 1.4 - 4.5 0.35 - 1.0 1.8 - 10 ー... - Page 33 Escaper guide of the Passing plate In the Exchange kit ordered, Rail assembly, Escaper, Robot er model size model No. robot model No. model No. escaper guid and Passing plate are included. HSV-10RB M1.0 HSV-RI-10 HSV-7107-10 HSV-12RB M1.2 HSV-RI-12 HSV-7107-12 HSV-TPO00610-1 HS3-02052-1 HSV-14RB M1.4...
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Page 34: External Features Diagram
11. EXTERNAL FEATURES DIAGRAM The dimensions in the manuals are for reference only do not use it for your jig. The specifi cations are subject to change without notice. Screw Approximate size measurement Φ 1.0 Φ 1.2 Φ 1.4 Φ 1.7 Φ... -
Page 35: Repair Claim Sheet
12. REPAIR CLAIM SHEET If you want to repair the screw feeder by HIOS, please copy this page and fill in as much information as possible and use it when contacting your distributor. ◎ Model No. :Circle your model number. -
Page 36: The Following Table Is For China Rohs2
13. THE FOLLOWING TABLE IS FOR CHINA RoHS2. If you are asked by China Customs, please show this table to them. 有害物质名称及含量标识格式 产品中有害物质的名称及含量 有害物質 部件名称 六价铬 多溴联苯 多溴二苯醚 汞 （Hg) 铅 （pb） 镉 （Cd) （CR(VI)) （PBB） （PBDE） 驱动齿轮， × ○ ○...