SPX FLOW APV DELTA AP1 Instruction Manual
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SPX FLOW APV DELTA AP1 Instruction Manual

Aseptic process valve
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I N S T R U C T I O N M A N U A L
APV DELTA AP1/APT1
A S E P T I C P R O C E S S VA LV E
F O R M N O . : H 3 1 7 5 5 1
R E V I S I O N : U K - 1
R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.

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Summary of Contents for SPX FLOW APV DELTA AP1

  • Page 1 I N S T R U C T I O N M A N U A L APV DELTA AP1/APT1 A S E P T I C P R O C E S S VA LV E F O R M N O . : H 3 1 7 5 5 1 R E V I S I O N : U K - 1 R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.
  • Page 3 Directives 2006/42/EC (superseding 89/392/EEC and 98/37/EC) and ProdSG (superseding GPSG - 9.GPSGV). For official inspections, SPX FLOW presents a technical documentation according to Appendix VII of the Machinery Directive, this documentation consisting of documents of the development and construction, description of measures taken to meet the conformity and to correspond with the basic requirements on safety and health, incl.

  • Page 5: Table Of Contents

    APV_AP1_UK-1_102018.indd Content Page General Terms Safety Instructions Intended Use Mode of Operation General terms Auxiliary Equipment Valve position indication/proximity switch Valve position indication/micro switch Installation Welding instructions Dimensions in mm for tank bore Dimensions Dimensions AP1 Dimensions APT1 Weights in kg Technical Data General terms 8.2...

  • Page 7: General Terms

    APV_AP1_UK-1_102018.indd General Terms This instruction manual must be read carefully by the competent operating and maintenance personnel. We point out that we will not accept any liability for damage or malfunctions resulting from the non-compliance with this operating manual. Descriptions and data given herein are subject to technical changes. Safety Instructions Danger! The technical safety symbol draws your attention to...

  • Page 8: Mode Of Operation

    Due to its construction and mode of operation as well as the use of high-quality stainless steel and the corresponding seal optical materials, the aseptic process valve APV DELTA AP1 can be used valve position indication in the food and beverage as well as in the pharmaceutical and chemical industries.

  • Page 9: Auxiliary Equipment

    APV_AP1_UK-1_102018.indd Auxiliary Equipment Valve position indication / proximity switch The pneumatic actuator is equipped with one or two electric position switches (proximity switches) to indicate the current valve position. feedback of valve position feedback of valve position by by proximity switch (PSH1) two proximity switches (PSH2) Valve position indication / micro switch The pneumatic actuator can be equipped with an electric position switch (proximity switch) to indicate the current valve position.

  • Page 10: Installation

    APV_AP1_UK-1_102018.indd Installation The installation of the valve must be undertaken in such a manner that fluids can drain off the valve housing and should preferably be provided in vertical position. The valve housing can be welded direct into the pipeline (completely dismantable valve insert).

  • Page 11: Dimensions

    APV_AP1_UK-1_102018.indd Dimensions Dimensions AP1 ∅ 60 ∅ 60 hand wheel actuator ∅ D Dimensions in mm ∅ D ∅ C 1/2" 19,5 124,5 19,5 124,5 Aseptic Process Valve DELTA AP1 / APT1 Instruction Manual: UK - rev. 1...

  • Page 12: Dimensions Apt1

    APV_AP1_UK-1_102018.indd Dimensions Dimensions APT1 46 -0,1 ∅ hand wheel actuator ∅ 60 ∅ 60 Dimensions in mm ∅ D ∅ C 1/2" 53,5 17,5 122,5 53,5 17,5 122,5 18,7 123,7 22,8 132,8 Aseptic Process Valve DELTA AP1 / APT1 Instruction Manual: UK - rev. 1...

  • Page 13: Weights In Kg

    APV_AP1_UK-1_102018.indd Weights Weights in kg AP1-NC = actuator operated AP1-M = manual operation AP1 - NC AP1 - NC DN/Inch metal actuator plastic actuator 10/1/2" 1,5 kg 0,9 kg 1,6 kg 1,0 kg 1,65 kg 1,05 kg AP1 - M AP1 - M DN/Inch metal actuator...
  • Page 14 APV_AP1_UK-1_102018.indd Technical Data Closing times closing time in sec. at pneumatic pressure of 6 bar hose length hose length 10 m 10, 15, 20 0,1 sec. 0,4 sec. Valve strokes/closing pressure/opening section AP1 shut-off valve stroke closing pressure opening section 4 mm 10 bar ∅...

  • Page 15: Technical Data

    APV_AP1_UK-1_102018.indd Technical Data Flow values kvs in m³/h DN Inch 1/2" 1,5 m³/h 1,5 m³/h 5,5 m³/h 7,0 m³/h Materials Product-wetted parts housing: 1.4404 (316L) (DIN EN 10088) option 1.4435 (DIN EN 10088) Other parts actuator, actuator cover PPS40 option 1.4301 (304L) (DIN EN 10088) piston rod, clamp 1.4301 (304L)

  • Page 16: Maintenance

    APV_AP1_UK-1_102018.indd 10. Maintenance The maintenance intervals depend on the application and should be determined by the operator carrying out temporary checks. Tools required: 1 x spanner SW8 1 x spanner SW13 1 x wrench SW12 1 x wrench SW5 1 x wrench SW3 For the valve service we supply complete seal kits (pl.

  • Page 17: Service Instructions

    APV_AP1_UK-1_102018.indd Service Instructions 11.1. Dismantling from the line system AP1/APT1 1. Shut off line pressure and discharge lines and tanks if possible. 2. Valve design NC: Control actuator with air. Do not touch movable parts! Risk of injury. valve insert Valve design NO: For the disassembly from the line system compressed air is not required.
  • Page 18 APV_AP1_UK-1_102018.indd Service Instructions 11.3. Disassembly and maintenance of actuator unit The item numbers refer to the spare parts drawings AP1, APT1: actuated design RN 01.064.8 Design with valve position indicator: Remove the cover of the valve position indicator (22). Turn off the actuating pin (24) with the wrench SW4. Remove the adaptor plug (23) from the actuator cover.

  • Page 19: Assembly Of Actuator Unit

    APV_AP1_UK-1_102018.indd Service Instructions 11.4. Assembly of actuator unit The item numbers refer to the spare parts drawings AP1, APT1: actuated design RN 01.064.8 Provide all seals with a thin layer of grease. Attention! Only for the piston seal must the appropriate pneumatic grease be used (see paragraph 9).

  • Page 20: Assembly Of Product-Wetted Sealing Elements

    APV_AP1_UK-1_102018.indd Service Instructions 11.5. Asssembly of product-wetted sealing elements 1. Insert the o-ring (21) in the groove of the actuator. Fasten the diaphragm shaft (2) manually on the thread of the piston rod. 11.6. Assembly of valve 1. Valve design NC: Control the actuator with compressed air. Do not touch movable valve parts! Risk of injury.

  • Page 21: Trouble Shooting

    Remove the drain pipe (1) to check and find out reason. If damaged seals are replaced, generally all seals should be renewed. For valve service actions SPX FLOW supplies complete seal kits (see spare parts lists. ) 13. Spare Parts Lists...
  • Page 29 Datum: 15.01.13 Name: Trytko Geprüft: Ersatzteilliste: spare parts list SPX FLOW AP1, APT1-Ventil Handantrieb Germany AP1, APT1-valve manual handle Blatt DN 1/2", 10, 15, 20 -S und / and -Clamp RN 01.064.8-1...

  • Page 34: Aseptic Process Valve

    F: (+48) 52 525 99 09 SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not be relied upon unless confirmed in writing.

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