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I N S T R U C T I O N M A N U A L
APV DELTA RGMS4
M O D U L AT I N G VA LV E W I T H P R O D U C T D I A P H R A G M " FA N S U P P O R T " ( A S E P T I C )
F O R M N O . : H 3 2 3 8 5 6
R E V I S I O N : U K - 1
R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.
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Related Manuals for SPX FLOW APV DELTA RGMS4
Summary of Contents for SPX FLOW APV DELTA RGMS4
- Page 1 I N S T R U C T I O N M A N U A L APV DELTA RGMS4 M O D U L AT I N G VA LV E W I T H P R O D U C T D I A P H R A G M “ FA N S U P P O R T ” ( A S E P T I C ) F O R M N O .
- Page 3 Directives 2006/42/EC (superseding 89/392/EEC and 98/37/EC) and ProdSG (superseding GPSG - 9.GPSGV). For official inspections, SPX FLOW presents a technical documentation according to Appendix VII of the Machinery Directive, this documentation consisting of documents of the development and construction, description of measures taken to meet the conformity and to correspond with the basic requirements on safety and health, incl.
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Page 5: Table Of Contents
APV_RGMS4_UK-1_112018.qxp Table of Contents Page General Information Safety Instructions Intended Use Mode of Operation 3 - 4 4.1. General Information 4.2. Actuator Installation Welding Instructions Dimensions / Weights 6 - 9 6.1. Integrated positioner DN 6.2. Integrated positioner Inch 6.3. Positioner according to NAMUR DN 6.4. -
Page 7: General Information
- Observe Service Instructions to ensure safe maintenance of the valve. The valve must only be assembled, disassembled and reassembled by persons who have been trained in APV valves or by SPX FLOW service team members. If necessary, contact your local SPX FLOW representative. Modulating valve with product diaphragm DELTA RGMS4 - MFS + MFH 3A Instruction manual: rev. -
Page 8: Intended Use
APV_RGMS4_UK-1_112018.qxp Intended Use The intended use as field of application of the APV DELTA RGMS4 aseptic modulating valve is the flow and pressure control of liquids and gases. Arbitrary, constructive changes at the valve will influence safety as well as the intended functionality of the valve and are not permissible. -
Page 9: Mode Of Operation
APV_RGMS4_UK-1_112018.qxp Mode of Operation 4.2. Actuator - The pneumatic actuator (D) provides the path and the force to integrated installation fig. 2 open or to close the control element. The diaphragm actuator is of positioner suited for longer actuating distances at minimum self-friction. The valve positioner (C) guarantees the preset coordination between valve position and control signal. -
Page 10: Installation
APV_RGMS4_UK-1_112018.qxp Installation - The Delta RGMS4 valve must be installed in such a way that products and cleaning liquids can drain off the valve housing. Priority should be given to a vertical installation. - Attention: Observe welding instructions! Welding Instructions RGMS4 - Before welding of the valve, the complete valve insert must be dismantled from the housing. -
Page 11: Dimensions / Weights
APV_RGMS4_UK-1_112018.qxp Dimensions / Weights 6.1 Integrated positioner (DN - metric dimensions) dimensions in mm weight actuating surface Ø D Ø E (cm2) in kg 11,7 189,5 55,5 12,1 12,2 195,5 61,5 12,7 15,7 15,1 204,0 70,0 17,4 16,2 218,5 77,5 19,8 228,0 22,7... -
Page 12: Integrated Positioner Inch
APV_RGMS4_UK-1_112018.qxp Dimensions / Weights 6.2 Integrated positioner (Inch) dimensions dimensions in mm weight actuating surface Inch Ø D Ø E (cm2) in kg 399,8 11,7 1,5” 187,9 53,9 34,9 407,8 12,1 412,6 12,2 2” 420,6 194,3 60,3 47,6 12,7 440,6 15,7 434,4 15,1... - Page 13 APV_RGMS4_UK-1_112018.qxp Dimensions / Weights 6.3 Installation of positioner according to NAMUR (DN - metric dimensions) dimensions in mm weight actuating surface Ø D Ø E (cm2) in kg 11,7 189,5 55,5 12,1 12,2 195,5 61,5 12,7 15,7 15,1 204,0 70,0 17,4 16,2 218,5...
- Page 14 APV_RGMS4_UK-1_112018.qxp Dimensions / Weights 6.4 Installation of positioner according to NAMUR (Inch dimensions) dimensions in mm weight actuating surface Inch Ø D Ø E (cm2) in kg 310,8 11,7 1,5” 187,9 53,9 34,9 303,8 12,1 323,6 12,2 2” 316,6 194,3 60,3 47,6 12,7...
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Page 15: Technical Data
APV_RGMS4_UK-1_112018.qxp Technical Data General Information permissible operating pressure inlet pressure p1 = 16 bar (in front of valve seat) outlet pressure p2 = 10 bar (in housing, on diaphragm) correcting ratio: 1 : 50 135 o C EPDM, HNBR max. operating temperature: * VMQ, * FPM 140 o C EPDM, HNBR short-term load:... -
Page 16: Technical Data
APV_RGMS4_UK-1_112018.qxp Technical Data 7.3. Kvs - values in m ³ /h DN40 DN 50 DN 65 DN 80 DN 100 stroke stroke stroke stroke stroke 15 mm 15 mm 15 mm 15 mm 15 mm S Ø S Ø S Ø S Ø... -
Page 17: Materials
APV_RGMS4_UK-1_112018.qxp Materials DELTA RGMS4 Materials For the 3-A- design, the following two surface finishes are available: satin polished satin finish - valve shaft valve seat, flange 316L, 1.4404 (DIN EN 10088) - housing 316L, 1.440 (DIN EN 10088) standard design: inside surface polished Ra <... -
Page 18: Maintenance
Damage of the valve shaft can lead to leakages. - The customer is recommended to hold spare seals and diaphragm on stock. For valve maintenance SPX FLOW supplies complete seal kits (pl. see spare parts lists) - Required tools:... -
Page 19: Service Instructions - Single Seat Valve
APV_RGMS4_UK-1_112018.qxp Service Instructions 10.1. Disassembly from the line system RGMS4 The item numbers refer to the spare parts drawings. RGMS4 : DN design RN 01.170.9 Inch design RN 01.170.9(-1) 1. Shut off line pressure and discharge lines if possible. 2. Shut off and disconnect air control line. 3. - Page 20 APV_RGMS4_UK-1_112018.qxp Service Instructions 10.2. Disassembly of valve to replace wear parts 1. See chapter 10.1, items 1. -7. fig. 9 2. Remove the valve seat (27/27.1) from the housing (1). 3. Remove the housing seals (8) and flange seals (3). 4.
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Page 21: Assembly Of Valve And Installation Of New Wear Parts
APV_RGMS4_UK-1_112018.qxp Service Instructions 10.4. Assembly of valve and installation of new wear parts guide bush Attention! To provide for an easy assembly and an increased lifetime of all wear parts (seals, guide bushes, o-ring, etc.), the parts must be slightly greased. o-ring The diaphragm is greased on the product-averted side. -
Page 22: Assembly Of Valve To Modify Kvs Values Or Characteristics
APV_RGMS4_UK-1_112018.qxp Service Instructions 10.4. Assembly of valve and installation of new wear parts fig. 9 8. Screw the counternut (22)and coupling head (29) on the thread of the upper valve shaft (13). ! Observe the adjusting dimension. 9. Connect the valve shaft and the actuator rod of the diaphragm actuator by means of the coupling. -
Page 23: Trouble Shooting
APV_RGMS4_UK-1_112018.qxp Trouble Shooting Failure Remedy Leakage between upper housing flange and Replace diaphragm (15) and o-ring (14, 18). yoke flange. Leakage from the leakage drain in the yoke area. Replace diaphragm (15) and o-rings (14, 18). Leakage between lower housing flange and Replace housing seal (8) flange seal (3). -
Page 24: Spare Parts Lists
APV_RGMS4_UK-1_112018.qxp Spare Parts Lists The reference numbers of spare parts for the different valve designs and sizes are included in the attached spare parts drawings with corresponding lists. When you place an order for spare parts, please indicate the following data: - number of parts required - reference number - parts designation... - Page 25 Trytko Trytko Trytko Geprüft: Knöchel Ersatzteilliste: spare parts list SPX FLOW Regelventil RGMS41-DN25-100 Antrieb MAT3277 (MFS o. MFH) 120,240,350 cm² Germany el-pneum. oder pneum. Stellungsregler; lineare oder gleichproz. Kennlinie Blatt Modulating valve RGMS41- DN250-100 with diaphragm actuator MAT3277 (spring: closed or open) 120,240,350 cm²...
- Page 35 13.05.15 Name: Trytko Trytko Geprüft: Ersatzteilliste: spare parts list SPX FLOW Regelventil RGMS41- 1,5-4 Zoll Antrieb MAT3277 (MFS o. MFH) 120,240,350 cm² Germany el-pneum. Stellungsregler; lineare oder gleichproz. Kennlinie Blatt Modulating valve RGMS41- 1,5-4 Inch with diaphragm actuator MAT3277 (spring: closed or open) 120,240,350 cm²...
- Page 43 Trytko C.Keil Geprüft: Knöchel Knöchel Knöchel Ersatzteilliste: spare parts list SPX FLOW RG4-Pneumat. Stellantrieb MAT 3277 MFS-federschließend und MFH-federhebend Germany mit digitalem elektro-pneumatischem Stellungsregler IP3730 Blatt RG4-Pneum. actuator MAT 3277 spring closed and open with digital el.-pneum. positioner RN 01.170.13-1...
- Page 45 Knöchel Knöchel Knöchel Knöchel Ersatzteilliste: spare parts list SPX FLOW RG4-Pneumat. Stellantrieb MAT 3277 MFS-federschließend und MFH-federhebend Germany mit integriertem Stellungsregler (el-pneum. und pneum.) IP 3767, IP 3725 und P 3766 Blatt RG4-Pneum. actuator MAT 3277 spring closed and open with integrated positioner RN 01.170.13-2...
- Page 46 F: (+48) 52 525 99 09 SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not be relied upon unless confirmed in writing.
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