SPX FLOW APV DELTA RGMS4 Instruction Manual

SPX FLOW APV DELTA RGMS4 Instruction Manual

Dn 25-100,1"-4" modulating valve with supported product diaphragm safety against explosion - for specific atex-applications
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I N S T R U C T I O N M A N U A L
APV DELTA RGMS4 DN 25-100,1"-4"
M O D U L AT I N G VA LV E W I T H S U P P O R T E D P R O D U C T D I A P H R A G M
S A F E T Y A G A I N S T E X P L O S I O N - F O R S P E C I F I C AT E X - A P P L I C AT I O N S
F O R M N O . : H 3 3 6 4 2 7
R E V I S I O N : U K - 1 - AT E X
R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.

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Summary of Contents for SPX FLOW APV DELTA RGMS4

  • Page 1 I N S T R U C T I O N M A N U A L APV DELTA RGMS4 DN 25-100,1”-4” M O D U L AT I N G VA LV E W I T H S U P P O R T E D P R O D U C T D I A P H R A G M S A F E T Y A G A I N S T E X P L O S I O N - F O R S P E C I F I C AT E X - A P P L I C AT I O N S F O R M N O .
  • Page 3 Directive on the Protection against Explosion 2014/34/EU ATEX (superseding 94/9/EC) for Equipment Category -/2G IIB TX For official inspections, SPX FLOW presents a technical documentation according to Appendix VII of the Machinery Directive, this documentation consisting of documents of the development and construction, description of measures taken to meet the conformity and to comply with the basic requirements on safety and health, incl.
  • Page 5: Table Of Contents

    Assmebly of valve to install new wear parts 12.5. Assembly of valve to change kvs-value or characteristics 13. Trouble Shooting 14. Spare parts list 15. Replacement parts list RGMS4 - DN design RN ATEX 01.170.9 Pneumatic positioner MAT 3277 with IP 3730-11 RN ATEX 01.170.13-4 Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 7: General Terms

    ATEX applications (according to Directive 2014/34/EU). The valve must only be assembled, disassembled and reassembled by persons who have been trained in APV valves or by SPX FLOW service team members. If necessary, contact your local SPX FLOW representative.
  • Page 8: Safety Instructions

    The valve must only be assembled, disassembled and reassembled by persons who have been trained in APV valves or by SPX FLOW service team members. If necessary, contact your local SPX FLOW representative. Modulating valve with supported producut diaphragm...
  • Page 9: Safety Instructions

    (detection/ measurement of potential concentration of hazardous substances). Conductive connection to the pipeline must be provided. The integration into the internal potential equalisation must be guaranteed! Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 10: Identification Of Valves, Temperature Classes, Responsibilites

    0°C to 40°C. If the ambient temperature is above 40°C, the temperature difference must be adjusted. In all cases, contact your responsible SPX FLOW representative! Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 11: Responsibilities

    Intended Use The intended use as field of application of the APV DELTA RGMS4 aseptic modulating valve is the flow and pressure control of liquids and gases. Arbitrary, constructive changes at the valve will influence safety as well as the intended functionality of the valve and are not permissible.
  • Page 12: Mode Of Operation

    The connections (G) or the electric and pneumatic supply are located laterally at the positioner (C). valve seat An optical position indication (stroke indication) is located in the yoke area (E). Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 13: Actuator

    Installation and operating instructions of electro-pneumatic positioner IP3730-11 see http://www.samson.de / Installation and Operating Instructions (EB 8384-1) The positioner is installed laterally at the diaphragm actuator. Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 14: Cleaning

    Any damage resulting from the non-obeservance of these welding instructions is not subject of our guarantee. Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 15: Dimensions / Weights

    11,7 189,5 55,5 12,1 12,2 195,5 61,5 12,7 15,7 15,1 204,0 70,0 17,4 16,2 218,5 77,5 19,8 228,0 22,7 87,0 240,0 38,7 Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 16: Integrated Positioner (Inch Dimensions)

    2,5" 201,2 67,2 60,3 454,4 17,4 447,0 16,2 3" 207,5 73,5 72,9 467,0 19,8 498,6 226,8 22,7 4" 85,8 97,6 564,6 242,8 38,7 Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 17: Technical Data

    0,01 mg/m The oil applied must be compatible with Polyurethane elastomer materials. Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 18: Technical Data

    S ∅ S ∅ S ∅ S ∅ S ∅ 72,9 kvs = values in m S ∅ = seat diameter in mm Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 19: Materials

    1.1250 or 1.7102 plastic coated Positioner Material housing aluminium diecasting, plastic coated external parts 1.4301 and 1.4104 (DIN EN 10088) Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 20: Maintenance

    Damage of the valve shaft can lead to leakages. The customer is recommended to hold spare seals and diaphragms on stock. For valve maintenance SPX FLOW supplies complete seal kits (pl. see spare parts lists) Required tools:...
  • Page 21: Maintenance

    / Installation and operating instructions (EB 8310-6) Electro-pneumatic positioner: Installation and operating instructions of of positioner IP3730-11 see http://www.samson.de / Installation and operating instructions (EB 8384-1) Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 22: Service Instructions

    4. Loosen fastening screws (9) and take the valve insert with positioner and diaphragm actuator out of the housing (1). 5. Loosen hex. screws (6) and nuts (7) of lateral flange connection. 6. Release hex. screws (4) of the lower flange/housing connection. 7. Remove housing from the line. Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 23 1. See chapter 12.1, pos. 1.–7. 2. See chapter 12.2, pos. 2.–7. 3. If a replacement of the diaphragm actuator (30) is required for the modification of the kvs value, remove the air hose if necessary. Release the nut by means of hammer and chisel and detach the actuator. Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 24 In case of stiffness, check the even fit of the guide bushing. Apply screw locker in threaded bores. lower shaft seat seal Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 25: Service Instructions

    Fasten it with hammer and chisel. 3. See chapter 12.4., pos. 1.–12. 4. Check the function of the positioner and readjust it if necessary. Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 26: Trouble Shooting

    Seal or replace parts if necessary. Valve does not regulate properly. Check air connection and air pressure. Check electric connection and control signal. Use operating manual of positioner to find failure. If damaged seals are changed, generally all seals should be replaced. For the valve service complete seal kits are available (see spare parts lists). Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 27: Spare Parts List

    15. Replacement Parts List Replacement parts are required in case of modification of the kvs values of the DELTA RGMS4 valve. The required component parts are described in the replacement parts list. Data are subject to change without notice. Modulating valve with supported producut diaphragm APV DELTA RGMS4 - MFS + MFH ATEX Instruction manual UK-1...
  • Page 29: Rn Atex 01.170.9

    Sendker Geprüft: Schulz Goebel Ersatzteilliste: spare parts list SPX FLOW Regelventil RGMS41-DN25-100 Antrieb MAT3277 (MFS o. MFH) 120, 240, 350 cm² Ex II -/2G IIB TX Germany el-pneum. oder pneum. Stellungsregler IP3730; lineare oder gleichproz. Kennlinie Blatt Modulating valve RGMS41- DN25-100 with diaphragm actuator Ex II -/2G IIB TX MAT3277 (spring: closed or open) 120, 240, 350 cm²...
  • Page 39: Rn Atex 01.170.13-4

    Geprüft: Knöchel Knöchel ATEX - Ausführungen / designs Ersatzteilliste: spare parts list SPX FLOW RG4-Pneumat. Stellantrieb MAT 3277 MFS-federschließend und MFH-federhebend Germany mit digitalem elektro-pneumatischem Stellungsregler IP3730 Blatt RG4-Pneum. actuator MAT 3277 spring closed and open with digital el.-pneum. positioner RN ATEX 01.170.13-4...
  • Page 40 F: (+48) 52 525 99 09 SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not be relied upon unless confirmed in writing.

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