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Kioti KL135 User Manual

4in1 loader
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WARRANTY CONDITIONS
Warranty Coverage :
DAEDONG, Industrial Co., Ltd DAEDONG Tractor Division, herein referred to as DAEDONG, undertakes to replace or repair any part of
a DAEDONG loader where damage has been proven to be caused by defects in material or workmanship.
This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms of this War-
ranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser.
It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will generally
perform Warranty repairs or replacements and the Purchaser shall deliver the DAEDONG loader to the Dealer's place of business for re-
pair.
The obligation of DAEDONG to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an autho-
rized DAEDONG dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of DAEDONG
and the Selling Dealer in respect to DAEDONG loader.
There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for a
particular purpose is specifically excluded here from.
KL135-00.indd 1
2013-02-01 오전 11:15:35

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  • Page 1 This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms of this War- ranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser. It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will generally perform Warranty repairs or replacements and the Purchaser shall deliver the DAEDONG loader to the Dealer’s place of business for re- pair. The obligation of DAEDONG to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an autho- rized DAEDONG dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of DAEDONG and the Selling Dealer in respect to DAEDONG loader. There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for a particular purpose is specifically excluded here from. KL135-00.indd 1 2013-02-01 오전 11:15:35...
  • Page 2 4. To obtain warranty service, the Purchaser must (1) report the product defect to an authorized DAEDONG dealer and request repair within the applicable warranty term and (2) present evidence of purchase. 5. The Warranty shall be void if the DAEDONG loader has been altered or repaired outside of a DAEDONG dealership or travel of dealer personnel to customer location for Warranty repair. The customer shall also pay any premium for overtime labor requested by the deal- ership 6. Temporary repairs or additional costs due to the work being performed after normal working hours will not be compensated. 7. The above warranty is in lieu of all other warranties on DAEDONG’S behalf and neither party assumes any other liability in connection with DAEDONG’S Products. 8. Any dispute arising between DAEDONG and the Purchaser concerning the liability of DAEDONG under this warranty shall be subject to the laws of the State of North Carolina. Right To Make Design and Product Changes: DAEDONG reserves the right to make changes in the design and other changes in its DAEDONG Products at any time without incurring any obligation with respect to any product previously ordered, sold or shipped. KL135-00.indd 2 2013-02-01 오전 11:15:35...
  • Page 3 Make sure all potential operators of this equipment review this manual and all safety messages con- tained within. SIGNS DESCRIPTION This safety symbol indicates important safety messages in this manual. When you see this CAUTION symbol, carefully read the message that follows and be alert to the possibility of personal in- jury or death. This mark indicates potentially hazardous situation which, if not observed, may result in death WARNING or moderate injury. This mark indicates emphasis on notable characteristics in working procedures or information IMPORTANT on working procedures and technology for convenient use. NOTE This mark indicates general comments or notes. KL135-00.indd 3 2013-02-01 오전 11:15:35...
  • Page 4 KL135-00.indd 4 2013-02-01 오전 11:15:35...

  • Page 5: Table Of Contents

    4. INTRODUCTION ..............5. TRACTOR PREPARATION ............ 6. LOADER OPERATION ............7. LOADER REMOVAL ............. 8. LOADER MOUNTING ............9. LUbRICATION AND MAINTENANCE ........10. TROUbLEShOOTING ............11. hYDRAULIC SYSTEM SChEMATIC ........12. TORQUE TIGhTENING ChARTS ......... KL135-00.indd 5 2013-02-01 오전 11:15:35...
  • Page 6 KL135-00.indd 6 2013-02-01 오전 11:15:35...
  • Page 7 13.11 IN-OUT hOSE fITTING ASSEMbLY (CAbIN KIT TYPEⅡ) ... 13-36 13.12 bOOM CYLINDER ASSEMbLY ..........13-38 13.13 bUCKET CYLINDER ASSEMbLY – Lh ........13-40 13.14 bUCKET CYLINDER ASSEMbLY – Rh ......... 13-42 14. LOADER INSTALLATION ..........15. INDEX .................. KL135-00.indd 7 2013-02-01 오전 11:15:35...
  • Page 8 KL135-00.indd 8 2013-02-01 오전 11:15:35...

  • Page 9: Safety Precautions

    1. Safety PrecautionS KL135-01.indd 1 2013-02-01 오전 11:16:32...
  • Page 10 1- KL135 Safety PrecautionS Safety Understand that your safety and the safety of other persons is Before starting the engine of your tractor, make sure all operation measured by how you service and operate this loader. Know the controls are in park lock or neutral position.
  • Page 11 Always park loader with bucket attached to loader. Make sure there is enough clearance between raised equipment and overhead power lines. Add recommended rear tire liquid weight or rear wheel weights for increased stability. KL135-01.indd 3 2013-02-01 오전 11:16:32...
  • Page 12 KL135-01.indd 4 2013-02-01 오전 11:16:32...

  • Page 13: Safety Decals

    2. Safety DeCaLS KL135-02.indd 1 2013-02-01 오전 11:17:41...
  • Page 14 2-2 KL135 Safety DeCaLS Safety Decal Locations IMpOrtaNt Warning decals 3102e-00001, located on the left hand Mid-Mount and Warning Decal 3102e-00002, 3102e-00003 located on the loader right hand Mid-Mount are visible when getting on tractor. Care of Safety Decals. 1. Keep safety decals clean and free of obstructing material.
  • Page 15 SafEty DECaLS 2- (4) Part No : 3102E-00003 (5) Part No : 3102E-00002 (6) Part No : 3104E-00030 KL135-02.indd 3 2013-02-01 오전 11:17:41...
  • Page 16 KL135-02.indd 4 2013-02-01 오전 11:17:41...

  • Page 17: Loader Specifications

    3. Loader SpecificationS KL135-03.indd 1 2013-02-01 오전 11:18:16...
  • Page 18 3- KL135 Loader SpecificationS Specifications and design are subject to change without prior notice. 130O301A 352O301A Loader Model KL135 Tractor Model CK30 KL135-03.indd 2 2013-02-01 오전 11:18:17...
  • Page 19 ø 50 mm X 780 mm 1.97 X 30.70 in. Bucket Width 1524 mm 60 in. Bucket Weight 112 kg 246.4 lbs Approx. Weight (without Bucket) 302.2 kg 664.84 lbs Bucket Capacity 0.27㎡m (0.20 m 9.53 cu.ft (7.06 cu.ft) KL135-03.indd 3 2013-02-01 오전 11:18:17...
  • Page 20 KL135-03.indd 4 2013-02-01 오전 11:18:17...

  • Page 21: Introduction

    4. INTRODUCTION KL135-04.indd 1 2013-02-01 오전 11:18:46...
  • Page 22 The manufacturer reserves the right to redesign the machine as may be necessary without notification. DAEDONG KL135 Loader Serial Number Information ImPORTANT Date Purchased Illustrations used in this manual may not show all safety...

  • Page 23: Tractor Preparation

    5. TRACTOR PREPARATION KL135-05.indd 1 2013-02-01 오전 11:19:13...

  • Page 24: Loader Operation

    5- KL135 TRACTOR PREPARATION Rear Counterweight ROPS System CAUTION The tractor must be equipped with an approved ROPS System to Add recommended rear tire liquid weight, rear wheel or ensure adequate operator’s protection. rear ballast for increased stability. Do not exceed the manufacturer’s rating for maximum Tractor Hydraulic System gross vehicle weight.
  • Page 25 Operator’s Manual. Front Counterweight Use of front counterweight is not recommended when tractor is being used in a loader application. Front counterweight adds un- necessary front axle load in loader applications. KL135-05.indd 3 2013-02-01 오전 11:19:13...
  • Page 26 KL135-05.indd 4 2013-02-01 오전 11:19:14...
  • Page 27 6. LOADER OPERATION KL135-06.indd 1 2013-02-01 오전 11:19:58...
  • Page 28 6- KL135 LOADER OPERATION We urge you to follow this advice: CAUTION 1. Read and understand this manual as well as the Tractor Opera- The tractor/loader should only be operated with all safety tor’s Manual. equipment properly installed. . Remember and observe the Safety Precautions brought to your...
  • Page 29 Always keep cylinders in a retracted position when the loader is prevent spilling from the bucket. Dump the bucket, and keep all not in use to guard against rust and contamination which may movements smooth. cause damage to the cylinder rods or hydraulic system. KL135-06.indd 3 2013-02-01 오전 11:19:59...
  • Page 30 6-4 KL135 Transporting a Loaded Bucket WARNING Transport material with the bucket as low as possible to prevent Contact with overhead power lines can cause severe spilling and keep maximum stability. The loader must be in a posi- electrical burns or death from electrocution. make sure tion that will not block the operators’...
  • Page 31 When the control valve is released from the work position, the spool will return to neutral. IMPORTANT Contaminates in hydraulic oil can cause valve spools to stick. Be alert when operating loader and follow your Tractor Operator’s Manual maintenance schedule. 130O60A KL135-06.indd 5 2013-02-01 오전 11:20:00...
  • Page 32 KL135-06.indd 6 2013-02-01 오전 11:20:00...

  • Page 33: Loader Removal

    7. LOADER REMOVAL KL135-07.indd 1 2013-02-01 오전 11:24:11...
  • Page 34 7- KL135 LOADER REMOVAL CAUTION Never park loader without bucket attached to the loader. Never allow weight of tractor to be put on parking leg when removing loader. 35O701A (1) Pin Hand (2) Stand STEP 1. Park the tractor and loader on hard level surface.
  • Page 35 STEP 8. Stop the engine and move the control lever back and forth, left and right several times to reduce the hydraulic pressure in the hoses. STEP 9. Disconnect the quick couplers on the hydraulic hoses. KL135-07.indd 3 2013-02-01 오전 11:24:13...
  • Page 36 7- KL135 130O301A 135O703B KL135-07.indd 4 2013-02-01 오전 11:24:13...

  • Page 37: Loader Mounting

    8. LOADER MOUNTING KL135-08.indd 1 2013-02-01 오전 11:24:55...
  • Page 38 8- KL135 LOADER MOUNTING CAUTION Never allow weight of tractor to be put on parking leg when mounting loader. 35O801A STEP 1. Carefully drive the tractor into the loader to a position where the hydraulic hoses(Quick coupler) can be con- nected to the control valve block.
  • Page 39 Insert the latch pins. Rubber hammer can be used to put the pin in if needed. STEP 6. Remove pin and keeper holding the parking legs and return to storage position. Make secure by using pin and keeper. KL135-08.indd 3 2013-02-01 오전 11:24:56...
  • Page 40 KL135-08.indd 4 2013-02-01 오전 11:24:56...

  • Page 41: Lubrication And Maintenance

    9. LUBRICATION AND MAINTENANCE KL135-09.indd 1 2013-02-01 오전 11:25:30...
  • Page 42 9- KL135 LUBRICATION AND MAINTENANCE CAUTION WARNING Do not perform and service or maintenance Operations Do not operate the loader if the fittings are leaking or if with loader raised off the ground. For additional access the hoses are damaged. A sudden line burst could cause to tractor components remove loader.
  • Page 43 Pivot pin bolts and dust covers Check, replace if missing Daily/10 hours Mid-Mount latch and linch pins Check, replace if necessary Daily/10 hours Loader mount hardware Check visually Daily/10 hours Loader mount hardware Re-torque Every 5 hours KL135-09.indd 3 2013-02-01 오전 11:25:31...
  • Page 44 KL135-09.indd 4 2013-02-01 오전 11:25:31...

  • Page 45: Troubleshooting

    10. TROUBLESHOOTING KL135-10.indd 1 2013-02-01 오전 11:26:49...
  • Page 46 10- KL135 TROUBLESHOOTING This Troubleshooting Chart is provided for reference to possible loader operational problems. Determine the problem that best describes the operational problem being experienced and eliminate the possible causes as listed by fol- lowing the correction procedures. Problem...
  • Page 47 Check coupler connections. Repair or replace. “Flow checks” Hydraulic hose or tubeline restriction(hoses/ Check hoses and tubelines for evidence of re- tubline) kinked or pinched. striction. Lift cylinder piston assembly leakage. Check cylinders for leakage. Repair as needed. KL135-10.indd 3 2013-02-01 오전 11:26:49...
  • Page 48 10- KL135 Problem Possible Cause Correction Slow or erratic lift Relief valve erratic or set below specifications. Check and reset relief valve. Setting as needed. Control valve leaking internally.(hypassing fluid Replace control valve and recheck operation. within valve). Inadequate hydraulic pump capacity.
  • Page 49 Control lever linkage binding. Determine origin of binding and repair. return to centered position. Control valve spool centering is broken. Replace centering spring. Control valve spool binding in valve body Disassemble valve for inspection and repair. spool bore. KL135-10.indd 5 2013-02-01 오전 11:26:49...
  • Page 50 10- KL135 Problem Possible Cause Correction External hydraulic fluid leak- Loose hydraulic connection. Tighten loose connections. age. Defective hydraulic hose, tubeline, adapter fit- Check for origin of oil leak and replace defec- ting or adapter fitting o-ring. tive part. Control valve o-rings defective.
  • Page 51 Bucket wear pads worn. Replace wear pads. Note: Extensive use of bucket on concrete or asphalt sur- faces will accelerate wear rate of bucket cutting edge. KL135-10.indd 7 2013-02-01 오전 11:26:49...
  • Page 52 KL135-10.indd 8 2013-02-01 오전 11:26:49...

  • Page 53: Hydraulic System Schematic

    11. HYDRAULIC SYSTEM SCHEMATIC KL135-11.indd 1 2013-02-01 오전 11:27:48...
  • Page 54 11- KL135 HYDRAULIC SYSTEM SCHEMATIC AUXILIARY HYDRAULIC VALVE PACKAGECAUTION A : Lift cylinder extend B : Lift cylinder retract C : Bucket cylinder extend D : Bucket cylinder retract 130OB01A KL135-11.indd 2 2013-02-01 오전 11:27:49...

  • Page 55: Torque Tightening Charts

    12. TORQUE TIGHTENING CHARTS KL135-12.indd 1 2013-02-01 오전 11:28:26...
  • Page 56 12-2 KL135 TORQUE TIGHTENING CHART 1 SAE FASTENER TORQUE CHART Note : Use these torques, unless special torques are specified. Values are for UNC and UNF thread fasteners, plated or unplated as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, moly-disul- phide or other extreme pressure lubricant is used.
  • Page 57 1100 2000 2400 1470 1770 1600 1950 3500 4200 2580 3090 2175 2600 Note 1: Bolt head identification marks as per grade. Manufacturing marks will vary. *Thick nuts must be used with Grade 8 bolts. KL135-12.indd 3 2013-02-01 오전 11:28:27...
  • Page 58 KL135-12.indd 4 2013-02-01 오전 11:28:27...

  • Page 59: Parts Illustrations

    13. PART ILLUSTRATIONS KL135-13.indd 1 2013-02-18 오후 4:57:02...
  • Page 60 13- KL135 GENERAL INFORMATION Illustrations All parts are illustrated in “exploded views” which show the individual parts in their normal reationship to eash other. Reference numbers are used in the illustrations. These numbers correspond to those in the “Reference Number”.
  • Page 61 When you order this part, please order a part according to the serial number of the 5265-00001~ Loader. ★ Due to our policy of continuously improving products, The information contained herein is subject to change without notice. KL135-13.indd 3 2013-02-18 오후 4:57:02...

  • Page 62: Quick Attachment & Bucket (Euro Iso)

    13- KL135 13.1 QUICK ATTACHMENT & BUCKET (EURO ISO) UPDATE(10.07.2012) 35oD01A KL135-13.indd 4 2013-02-18 오후 4:57:04...
  • Page 63 Hex Bolt, M16-.0P 90L 1061-M1606 Hex nut, M16-.0P 10316-M1600 Washer-spring, M16 1031-M1600 Washer-Plain, M16 10191-M100-35 Hex Bolt, M10-1.5P 35L 101n-M100 nut-selflock, M10-1.5P 80G0-T1900 nipple, Grease, 1/8" 11-51-n Pin, Ø 5-1L 101M-M0 nut-selflock, M-1.5P FTBu-60300-01 Bucket 60" KL135-13.indd 5 2013-02-18 오후 4:57:04...

  • Page 64: 4In1 Bucket Assembly (Euro Iso)

    13-6 KL135 13.2 4IN1 BUCKET ASSEMBLY (EURO ISO) UPDATE(10.07.2012) 35oD0B KL135-13.indd 6 2013-02-18 오후 4:57:05...
  • Page 65 3/-16unF, Hose x 3/-16unF, Hose 81300-0P01 o-Ring, P1 8060-0103 Hose, (3/-16unF)-(3/-16unF) 00L(3/8) 8060-01003 Hose, (3/-16unF)-(3/-16unF) 550L(3/8) 8060-07010 Hose, 1(PT1/)-90(3/-16unF) 1500L(3/8) 800-T1130 Quifk Coupler, PT1/" Female 8010-T1130 Quifk Coupler, PT1/" Male 803K-01100 Dust Plug, 1/" Black Male KL135-13.indd 7 2013-02-18 오후 4:57:06...
  • Page 66 13-8 KL135 13.2 4IN1 BUCKET ASSEMBLY (EURO ISO) UPDATE(10.07.2012) 35oD0B KL135-13.indd 8 2013-02-18 오후 4:57:06...
  • Page 67 PART iLLusTRATions 13-9 REF. NO PART. NO DESCRIPTION REMARK 80K-01100 Dust Cap, 1/" Black Female 5010-M70K Cable Tie, 70mm Black KL135-13.indd 9 2013-02-18 오후 4:57:06...

  • Page 68: Front Grill Assembly (Optional)

    13-10 KL135 13.3 FRONT GRILL ASSEMBLY (Optional) UPDATE(10.07.2012) 130oD0B KL135-13.indd 10 2013-02-18 오후 4:57:06...
  • Page 69 PART iLLusTRATions 13-11 REF. NO PART. NO DESCRIPTION REMARK CK15-0100-P Grill Kit(no ~5) CK15-0100 Front Grill Assembly 10191-M105-0 Hex Head Bolt, M1-1.75P 0L 1003-001 spring Washer, Ø1 100-16 Hex Head nut, M1-1.75P KL135-13.indd 11 2013-02-18 오후 4:57:07...

  • Page 70: Bearing Box Assembly

    13-1 KL135 13.4 BEARING BOX ASSEMBLY UPDATE(10.07.2012) 35oD05C KL135-13.indd 12 2013-02-18 오후 4:57:07...
  • Page 71 Bolt, M10-1.5P-0L 1001-156 Hex Head Bolt, M1-1.5P-30L 1003-001 spring Washer, Ø1 1001-136 Hex Head Bolt, M1-1.5P-30L 1003-001 spring Washer, Ø1 1001-157 Hex Head Bolt, M1-1.5P-35L 1003-001 spring Washer, Ø1 1001-15F Hex Head Bolt, M1-1.5P-80L KL135-13.indd 13 2013-02-18 오후 4:57:07...

  • Page 72: Boom Assembly

    13-1 KL135 13.5 BOOM ASSEMBLY UPDATE(10.07.2012) 35oD06B KL135-13.indd 14 2013-02-18 오후 4:57:08...
  • Page 73 Link-Bucket R/H LTs19-5130 Link-Bucket R/H 1153-513-01 Pin, Ø5-13L 101-10000 Ring Pin, Ø10 11-5110-n Pin W.A, Ø110 11-517-n Pin W.A, Ø5-17L 11-5095-n1 Pin W.A, Ø5-95L 11-51-n Pin W.A,Ø5-1L 101M-M0 nut-selflock, M-1.5P LTs16-6101 Pin, Ø16 1011-03000 R-Pin, Ø3 KL135-13.indd 15 2013-02-18 오후 4:57:08...
  • Page 74 13-16 KL135 13.5 BOOM ASSEMBLY UPDATE(10.07.2012) 35oD06B KL135-13.indd 16 2013-02-18 오후 4:57:08...
  • Page 75 PART iLLusTRATions 13-17 REF. NO PART. NO DESCRIPTION REMARK 1011-M1606-55 Hex Bolt, M16-.0P 55L 101n-M1606 nut-selflock, M16-.0P 1011-M0803-FM Bolt Assembly, M8-1.5P-5L KL135-13.indd 17 2013-02-18 오후 4:57:09...

  • Page 76: Boom Hydraulic Assembly

    13-18 KL135 13.6 BOOM HYDRAULIC ASSEMBLY UPDATE(10.07.2012) 35oD07C KL135-13.indd 18 2013-02-18 오후 4:57:10...
  • Page 77 Pipe Ass'y 81301-BP01 o-Ring, 1BP1 8060-0108 Hyd Hose, 90(3/-16unF)x(3/-16unF) 750L(3/8) 8060-0100 Hyd Hose, (3/-16unF)x(3/-16unF) 360L(3/8) 8060-0303 Hyd Hose, (3/-16unF)x(3/-16unF) 800L(3/8) 8060-030 Hyd Hose, (3/-16unF)x(3/-16unF) 360L(3/8) 8060-01003 Hyd Hose, (3/-16unF)x(3/-16unF) 550L(3/8) 8060-0108 Hyd Hose, 90(3/-16unF)x(3/-16unF) 750L(3/8) KL135-13.indd 19 2013-02-18 오후 4:57:10...
  • Page 78 13-0 KL135 13.6 BOOM HYDRAULIC ASSEMBLY UPDATE(10.07.2012) 35oD07C KL135-13.indd 20 2013-02-18 오후 4:57:11...
  • Page 79 Hyd Hose, 1(PT3/8)x(3/-16unF) 900L(3/8) 800-T3360 Quick Coupler, PT3/8" Female 50135-0700K Webbing, 700L 803R-03300 Dust-Plug, 3/8" Red Male 803B-03300 Dust-Plug, 3/8" Blue Male 803Y-03300 Dust-Plug, 3/8" Yellow Male 803K-03300 Dust-Plug, 3/8" Black Male 5010-M160K Cable Tie, Black 160mm KL135-13.indd 21 2013-02-18 오후 4:57:11...

  • Page 80: Boom Hydraulic Assembly (4In1 Std.)

    13- KL135 13.7 BOOM HYDRAULIC ASSEMBLY (4IN1 STD.) UPDATE(10.07.2012) 35oD08C KL135-13.indd 22 2013-02-18 오후 4:57:13...
  • Page 81 Pipe Ass'y 81301-BP01 o-Ring, 1BP1 8060-0108 Hyd Hose, 90(3/-16unF)x(3/-16unF) 750L(3/8) 8060-0100 Hyd Hose, (3/-16unF)x(3/-16unF) 360L(3/8) 8060-0303 Hyd Hose, (3/-16unF)x(3/-16unF) 800L(3/8) 8060-030 Hyd Hose, (3/-16unF)x(3/-16unF) 360L(3/8) 8060-01003 Hyd Hose, (3/-16unF)x(3/-16unF) 550L(3/8) 8060-0108 Hyd Hose, 90(3/-16unF)x(3/-16unF) 750L(3/8) KL135-13.indd 23 2013-02-18 오후 4:57:13...
  • Page 82 13- KL135 13.7 BOOM HYDRAULIC ASSEMBLY (4IN1 STD.) UPDATE(10.07.2012) 35oD08C KL135-13.indd 24 2013-02-18 오후 4:57:14...
  • Page 83 Dust Plug , 1/" Male Black 80K-01100 Dust Cap , 1/, Black 103E1-C0380 seal BonD, 3/8" 805BB-1P60 nipple, PF3/8 8060-5007 Hyd Hose, (3/-16unF)xBenzo(PF3/8) 60L(3/8) 8060-6005 Hyd Hose, (3/-16unF)x5 Benzo(PF3/8) 600L(3/8) 8060-06037 Hyd Hose, (3/-16unF)xBenzo(PF3/8) 670L(3/8) KL135-13.indd 25 2013-02-18 오후 4:57:14...
  • Page 84 13-6 KL135 13.7 BOOM HYDRAULIC ASSEMBLY (4IN1 STD.) UPDATE(10.07.2012) 35oD08C KL135-13.indd 26 2013-02-18 오후 4:57:14...
  • Page 85 Hyd Hose, 1(PT3/8)x(3/-16unF) 900L(3/8) 800-T3360 Quick Coupler, PT3/8" Female 50135-0700K Webbing, 700L 803R-03300 Dust-Plug, 3/8" Red Male 803B-03300 Dust-Plug, 3/8" Blue Male 803Y-03300 Dust-Plug, 3/8" Yellow Male 803K-03300 Dust-Plug, 3/8" Black Male 5010-M160K Cable Tie, Black 160mm KL135-13.indd 27 2013-02-18 오후 4:57:14...

  • Page 86: Auxiliary Hydraulic Device (Option)

    13-8 KL135 13.8 AUXILIARY HYDRAULIC DEVICE (OPTION) UPDATE(10.07.2012) 35oD09C KL135-13.indd 28 2013-02-18 오후 4:57:16...
  • Page 87 8060-6005 Hose, (3/-16unF) -5 Benzo 600L(3/8) 8060-06037 Hose, (3/-16unF)-Benzo 670L(3/8) 8060-003 Hose, (3/-16unF)-5 Benzo 550L(3/8) FTE-1181C Pipe Assembly, 3/-16unF FTE-1181D Pipe Assembly, 3/-16unF FTF-HP00 Pipe Assembly, 3/-16unF FTE11-H010-01 Cover, Valve 101s-M0803-0 sem’s Bolt, M8-1.5P 0L KL135-13.indd 29 2013-02-18 오후 4:57:16...
  • Page 88 13-30 KL135 13.8 AUXILIARY HYDRAULIC DEVICE (OPTION) UPDATE(10.07.2012) 35oD09C KL135-13.indd 30 2013-02-18 오후 4:57:16...
  • Page 89 PART iLLusTRATions 13-31 REF. NO PART. NO DESCRIPTION REMARK FT303-71111 Fuse 1011-M060-50 Hex Bolt, M6-1.0P 50L 10316-M0600 Washer, spring, M6 1011-M060 Hex nut, M6-1.0P 5010-M160K 160mm, Black 1031-M0600 Washer Plain, M6 801W1-80JA0 Electric Lever KL135-13.indd 31 2013-02-18 오후 4:57:17...

  • Page 90: Haness Assembly

    13-3 KL135 13.9 HANESS ASSEMBLY UPDATE(10.07.2012) 35oD10B KL135-13.indd 32 2013-02-18 오후 4:57:17...
  • Page 91 PART iLLusTRATions 13-33 REF. NO PART. NO DESCRIPTION REMARK FT303-9500 Haness Assembly FT303-9600 Haness Assembly KL135-13.indd 33 2013-02-18 오후 4:57:17...

  • Page 92: In-Out Hose Fitting Assembly (Rops Type)

    13-3 KL135 13.10 IN-OUT HOSE FITTING ASSEMBLY (ROPS TYPE) UPDATE(10.07.2012) 130oD06D KL135-13.indd 34 2013-02-18 오후 4:57:18...
  • Page 93 Dust Cap, 3/8, Red, Female 80W-03300 Dust Cap, 3/8, White, Female 80Y-03300 Dust Cap, 3/8, Yellow, Female 80B-03300 Dust Cap, 3/8, Blue, Female CK0-0117 Attach Fitting Flange 10191-M100-5 Hex. Bolt-HT, M10-1.5P 5L 5010-M70K Cable Tie, Black, 70mm KL135-13.indd 35 2013-02-18 오후 4:57:18...

  • Page 94: In-Out Hose Fitting Assembly (Cabin Kit Typeⅱ)

    13-36 KL135 13.11 IN-OUT HOSE FITTING ASSEMBLY (CABIN KIT TYPEⅡ) UPDATE(10.07.2012) # Please find these units (No.2,3,4,5,6,7,11,12,13,14) in the box that we alread supplied. These are not packed in this box. 130oD13A KL135-13.indd 36 2013-02-18 오후 4:57:19...
  • Page 95 Washer, Ø10 1031-M1000 Flat Washer, Ø10 80R-03300 Dust Cap, 3/8, Red, Female 80W-03300 Dust Cap, 3/8, White, Female 80Y-03300 Dust Cap, 3/8, Yellow, Female 80B-03300 Dust Cap, 3/8, Blue, Female 5010-M70K Cable Tie, Black, 70mm KL135-13.indd 37 2013-02-18 오후 4:57:19...

  • Page 96: Boom Cylinder Assembly

    13-38 KL135 13.12 BOOM CYLINDER ASSEMBLY UPDATE(10.07.2012) 35oD1B KL135-13.indd 38 2013-02-18 오후 4:57:19...
  • Page 97 1BG5 Pi50-350 Piston. Ø50x3x50L oR1B-G03 o-Ring,1BG3 uPos-i050 Packing u, osi 50x0x6 TRBR-0050 Backup Ring, 50x0x3 WEWR-0050 Wearing, WR 50x5x15 nTP0-F03-D nut, 3/-16unF D03-T Tube Ass`y iA50-3055 Cover inner Assembly no.3~7 PA50-350 Piston Assembly no.8~1 KL135-13.indd 39 2013-02-18 오후 4:57:19...

  • Page 98: Bucket Cylinder Assembly - Lh

    13-0 KL135 13.13 BUCKET CYLINDER ASSEMBLY – LH UPDATE(10.07.2012) 35oD13B KL135-13.indd 40 2013-02-18 오후 4:57:20...
  • Page 99 Pi50-350 Piston, Ø50x3x50l oR1B-G03 o-Ring, 1BG3 uPos-i050 Packing u, osi 50x0x6 TRBR-0050 Backup Ring, 50x0x3 WEWR-0050 Wearing, WR 50x5x15 nTP0-F03-D nut, 3/-16unF D01-T Tube Ass`y-LH iA50-3065 seal Kit Head, no.3~8 PA50-350 seal Kit Piston, no.9~13 KL135-13.indd 41 2013-02-18 오후 4:57:20...

  • Page 100: Bucket Cylinder Assembly - Rh

    13- KL135 13.14 BUCKET CYLINDER ASSEMBLY – RH UPDATE(10.07.2012) 10 10 35oD1B KL135-13.indd 42 2013-02-18 오후 4:57:21...
  • Page 101 Pi50-350 Piston, Ø50x3x50L oR1B-G03 o-Ring, 1BG3 uPos-i050 Packing u, osi 50x0x6 TRBR-0050 Backup Ring, 50x0x3 WEWR-0050 Wearing, WR 50x5x15 nTP0-F03-D nut, 3/-16unF D0-T Tube Ass`y-LH iA50-3065 seal Kit Head, no.3~8 PA50-350 seal Kit Piston, no.9~13 KL135-13.indd 43 2013-02-18 오후 4:57:21...

  • Page 102: Safety Decals

    13- KL135 13.15 DECALS CAUTION Read and refer to the Tractor Operation Manual or Decals on the Tractor. and Loader Decals on as shown. 135o701A 135oD0A (1) CK12-5001 (2) CK12-3001 (1) CK12-3002 (2) CK12-3003 (3) LP30-5002 (4) CK12-3004 Refer to category “safety decals”...

  • Page 103: Loader Installation

    14. LOADER INSTALLATION KL135-14.indd 1 2013-02-01 오전 11:31:21...
  • Page 104 14- KL135 LOADER INSTALLATION STEP 1. CAUTION Position tractor on hard level surface. See your Loader Operator’s manual for Safety Precau- tions and Tractor Preparations. STEP 2. Release loader, bucket and mount kit box from pallet. STEP 3. Install Bearing Box LH and Bearing Box RH.
  • Page 105 1. Front Grill - 1EA Hang the groove on the pin located on outer bearing box. . Hex Head Bolt M1X1.75Px40L - 4EA Spring Washer Ø 1 - 4EA Hex Head Nut M1X1.75P - 4EA KL135-14.indd 3 2013-02-01 오전 11:31:23...
  • Page 106 14-4 KL135 OUT SIDE 135OE03A 130OE05A (1) Red (2) Blue (3) White (4) Yellow STEP 7. STEP 8. Install Attach Fitting Flange. Install the hydraulic hose matching color code rings as shown on the diagram below. W/Quick Coupler (Male) 1 Attach Fitting Flange...
  • Page 107 LOADER INSTALLATION 14-5 130OE06A 130OE07A (1) Valve Block (2) Hydraulic Hose STEP 9. Fit the hydraulic hoses as shown in the diagram below. 3 Adapter w/o - Ring - 4Sets KL135-14.indd 5 2013-02-01 오전 11:31:25...
  • Page 108 14-6 KL135 STEP 10. Install Latch pin 4 Latch pin W/Linch Pin - Sets STEP 11. Install the Bucket Ass’y 1 Bucket Ass’y - 1Sets  Pivot Pin (Hole) - 4EA 3 Linch Pin - 4EA STEP 12. Grease every fitting.

  • Page 109: Index

    15. INDEX 1 KL135-15-index1.indd 1 2013-02-06 오후 1:16:17...
  • Page 110 13-17 10316-M0600 13-27 14124-25127-N 13-15 10316-M0600 13-31 1012S-M0803-20 13-27 14124-25138-N 13-7 1012S-M0803-20 13-29 10316-M1000 13-35 14153-25132-01 13-15 1012S-M0803-35 13-7 10316-M1000 13-37 14711-A0011 13-21 1012S-M0803-35 13-19 10316-M1600 13-5 14711-A0011 13-25 1012S-M0803-35 13-23 10321-M0600 13-27 14712-50012 13-21 KL135-15-index1.indd 2 2013-02-06 오후 1:16:17...
  • Page 111 13-21 802N1-F67F7-52 13-37 8043K-01100 13-29 802N1-F67T4-60 13-35 50120-M160K 13-27 8043K-03300 13-21 50120-M160K 13-31 802N1-F67T4-60 13-37 8043K-03300 13-27 50120-M270K 13-9 802N2-F94F9-40 13-7 8043R-03300 13-21 50120-M270K 13-35 802N2-P46F9-41 13-25 8043R-03300 13-27 50120-M270K 13-37 802N2-P46F9-41 13-29 8043Y-03300 13-21 KL135-15-index1.indd 3 2013-02-06 오후 1:16:17...
  • Page 112 13-19 80620-24003 13-29 DU03-0025 13-43 80620-01003 13-23 80620-25007 13-25 FT102-42101 13-35 80620-01024 13-21 80620-25007 13-29 FT102-V1101 13-37 80620-01024 13-25 80620-26005 13-25 FT303-71111 13-27 80620-01028 13-19 80620-26005 13-29 FT303-71111 13-31 80620-01028 13-21 81300-0P014 13-7 FT303-72000-01 13-23 KL135-15-index1.indd 4 2013-02-06 오후 1:16:17...
  • Page 113 13-13 LTS19-51310 13-15 FTE42-1181D 13-29 LP03-0100L 13-13 LTS19-51320 13-15 FTF31-1182A 13-19 LP03-0100R 13-13 LTS19-51330 13-15 FTF31-1182A 13-23 LTF42-11100-04 13-15 LTS19-51340 13-15 FTF31-1182B 13-19 LTF42-11200-01 13-15 NTP0-F032-D 13-39 FTF31-1182B 13-23 LTF42-11250-01 13-15 NTP0-F032-D 13-41 FTF31-1182C 13-19 KL135-15-index1.indd 5 2013-02-06 오후 1:16:17...
  • Page 114 13-7 OR1B-G045 13-43 ZTBU5-55200 13-7 PA50-2350 13-39 ZTBU5-55301 13-7 PA50-2350 13-41 ZTBU5-HP900 13-7 PA50-2350 13-43 PI50-2350 13-39 PI50-2350 13-41 PI50-2350 13-43 TRBR-0050 13-39 TRBR-0050 13-41 TRBR-0050 13-43 UPIS-I030 13-39 UPIS-I030 13-41 UPIS-I030 13-43 UPOS-I050 13-39 KL135-15-index1.indd 6 2013-02-06 오후 1:16:17...
  • Page 115 15. INDEX 2 KL135-15-index2.indd 5 2013-02-06 오후 1:17:04...
  • Page 116 13-25 Cover Inner, Ø50x30x65l 13-41 Bolt Assembly, M8-1.25P-25L 13-17 Cover Inner, Ø50x30x65L 13-43 Boom Cylinder Ass`y Ø30x50x612L (408ST) 13-39 Cover, Pipe 13-7 Boom W.A 13-15 Cover, Pipe 13-19 Bucket 60" 13-5 Cover, Pipe Assembly 13-23 KL135-15-index2.indd 6 2013-02-06 오후 1:17:04...
  • Page 117 Dust Plug, 1/2" Black Male 13-7 Grease Nipple, PT 1/8" 13-13 Dust Plug, 1/2", Male 13-25 Grill Kit(No 2~5) 13-11 Dust Plug, 1/2, Male 13-29 Grip-Rubber 13-5 Dust, SDR 30x38x5/6.5 13-39 Dust, SDR 30x38x5/6.5 13-41 KL135-15-index2.indd 7 2013-02-06 오후 1:17:05...
  • Page 118 13-29 Hex. Bolt-HT, M10-1.5P 30L 13-37 Hose, 904(3/4-16UNF)-2(3/4-16UNF) 400L(3/8) 13-19 Hex. Bolt-HT, M10-1.5P 35L 13-35 Hose, 904(3/4-16UNF)-2(3/4-16UNF) 400L(3/8) 13-23 Hex. Nut-HT, M10-1.5P 13-35 Hose, 904(3/4-16UNF)-4(3/4-16UNF) 360L(3/8) 13-19 Hose, 1(PT1/2)-904(3/4-16UNF) 1500L(3/8) 13-7 Hose, 904(3/4-16UNF)-4(3/4-16UNF) 360L(3/8) 13-23 KL135-15-index2.indd 8 2013-02-06 오후 1:17:05...
  • Page 119 Nipple, 3/4-16UNF, H-Hose 13-23 O-Ring, 1BP14 13-19 Nipple, 3/4-16UNF, Hose x 3/4-16UNF, Hose 13-7 O-Ring, 1BP14 13-19 Nipple, 3/4-16UNF, Hose x PF3/8, O-Ring 90° 13-7 O-Ring, 1BP14 13-23 Nipple, 3/4-16UNF, T-Hose 13-7 O-Ring, 1BP14 13-23 KL135-15-index2.indd 9 2013-02-06 오후 1:17:05...
  • Page 120 Pin, Ø 25-122L 13-5 Plain Washer, M16 13-37 Pin, Ø16 13-15 Post-L/H 13-15 Pin, Ø25-132L 13-15 Post-R/H 13-15 Pipe Assembly, 3/4-16UNF 13-19 PT3/8, Female 13-21 Pipe Assembly, 3/4-16UNF 13-19 PT3/8, Female 13-27 Pipe Assembly, 3/4-16UNF 13-19 KL135-15-index2.indd 10 2013-02-06 오후 1:17:05...
  • Page 121 R-Pin, Ø3 13-15 Tube Ass`y-LH 13-41 Tube Ass`y-LH 13-43 Safety Bar 13-15 Seal Bond, 3/8" 13-25 Valve, WALVOIL 13-25 Seal Bond, 3/8" 13-29 Valve, WALVOIL 13-29 Seal Kit Head, NO.3~8 13-41 Seal Kit Head, NO.3~8 13-43 KL135-15-index2.indd 11 2013-02-06 오후 1:17:05...
  • Page 122 Washer, Copper, 3/8" 13-29 Washer, Spring, M6 13-27 Washer, Spring, M6 13-31 Washer-Plain, M16 13-5 Washer-Spring, M16 13-5 Wearing, WR 50x45x15 13-39 Wearing, WR 50x45x15 13-41 Wearing, WR 50x45x15 13-43 Webbing, 700L 13-21 Webbing, 700L 13-27 KL135-15-index2.indd 12 2013-02-06 오후 1:17:05...
  • Page 123 15. INDEX 3 KL135-15-index3.indd 9 2013-02-01 오전 11:34:35...
  • Page 124 SAFETY PRECAUTIONS ............1-1 HYDRAULIC SYSTEM SCHEMATIC ........11-1 TORQUE TIGHTENING CHARTS ........12-1 IN-OUT HOSE FITTING ASSEMBLY (CABIN KIT TYPEⅱ) 13-36 TRACTOR PREPARATION ........... 5-1 IN-OUT HOSE FITTING ASSEMBLY (ROPS TYPE) ..13-34 TROUBLESHOOTING ............10-1 KL135-15-index3.indd 10 2013-02-01 오전 11:34:35...

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