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Kioti KL701 Manual

Kioti KL701 Manual

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WARRANTY CONDITIONS
WARRANTY COVERAGE :
Daedong-USA, Inc., DAEDONG Tractor Division, herein referred to as DAEDONG, undertakes to replace
or repair any part of a DAEDONG loader where damage has been proven to be caused by defects in
material or workmanship.
This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or
repaired under the terms of this Warranty are guaranteed only until the original warranty expires. Warranty
only applies to the original purchaser.
It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The
Selling Dealer will generally perform Warranty repairs or replacements and the Purchaser shall deliver the
DAEDONG loader to the Dealer's place of business for repair.
The obligation of DAEDONG to the Purchaser under this Warranty is limited to the repair or replacement of
defective parts by an authorized DAEDONG dealer. Repair or replacement in accordance with this Warranty
shall constitute fulfillment of all liabilities of DAEDONG and the Selling Dealer in respect to DAEDONG
loader.
There are no warranties beyond those which expressly appear herein. Any implied warranty of
merchantability or fitness for a particular purpose is specifically excluded here from.
KL701-AU-00.indd 1
2013-03-29 오전 11:24:43

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  • Page 1 DAEDONG and the Selling Dealer in respect to DAEDONG loader. There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for a particular purpose is specifically excluded here from. KL701-AU-00.indd 1 2013-03-29 오전 11:24:43...
  • Page 2 6. Temporary repairs or additional costs due to the work being performed after normal working hours will not be compensated. 7. The above warranty is in lieu of all other warranties on DAEDONG’s behalf and neither party assumes any other liability in connection with DAEDONG’s Products. 8. Any dispute arising between DAEDONG and the Purchaser concerning the liability of DAEDONG under this warranty shall be subject to the laws of the State of North Carolina. RIGHT TO MAKE DESIGN AND PRODUCT CHANGES: DAEDONG reserves the right to make changes in the design and other changes in its DAEDONG Products at any time without incurring any obligation with respect to any product previously ordered, sold or shipped. KL701-AU-00.indd 2 2013-03-29 오전 11:24:43...
  • Page 3 This mark indicates emphasis on notable characteristics in working proce- dures or information on working procedures and technology for convenient IMPORTANT use. This mark indicates general comments or notes. NOTE KL701-AU-00.indd 3 2013-03-29 오전 11:24:44...
  • Page 4 KL701-AU-00.indd 8 2013-03-29 오전 11:24:44...

  • Page 5: Table Of Contents

    SECTION TRACTOR PREPARATION ............ LOADER OPERATION .............. LOADER REMOVAL .............. LOADER MOUNTING .............. LUbRICATION AND MAINTENANCE ...........  TROUbLE SHOOTING .............. HYDRAULIC SYSTEM .............. TORQUE TIGHTENING CHARTS .......... KL701-AU-00.indd 5 2013-03-29 오전 11:24:44...
  • Page 6 KL701-AU-00.indd 8 2013-03-29 오전 11:24:44...

  • Page 7: Table Of Contents

    ILLUSTRATIONS ...................13-2 BUCKET, QUICK ATTACHMENT ............13-4 4IN1 BUCKET ASSEMBLY ..............13-6 FRONT GRILL ASSEMBLY (OPTIONAL) ..........13-10 MOUNTING FRAME ASSEMBLY ............13-12 SECTION BOOM ASSEMBLY ................13-14 BOOM HYDRAULIC ASSEMBLY ............13-18 BOOM HYDRAULIC ASSEMBLY (4IN1 STD) ........13-22 AUXILIARY HYDRAULIC DEVICE (OPTION) ........13-28 BOOM CYLINDER ASSEMBLY-LH ............13-30 BOOM CYLINDER ASSEMBLY-RH............13-32 BUCKET CYLINDER ASSEMBLY ............13-34 DECALS ....................13-36 LOADER INSTALLATION .............  INDEX .................. KL701-AU-00.indd 7 2013-03-29 오전 11:24:44...
  • Page 8 KL701-AU-00.indd 8 2013-03-29 오전 11:24:44...
  • Page 9 1. Safety PrecautionS Safety ....................1-2 Safety PrecautionS .................1-2 KL701-AU-01.indd 1 2013-03-29 오전 11:25:03...

  • Page 10: Safety Precautions

    1- KL701 Safety Safety PrecautionS Understand that your safety and the safety of other Before starting the engine of your tractor, make sure all persons is measured by how you service and operate this operation controls are in park lock or neutral position.
  • Page 11 Make sure there is enough clearance between raised tractor and / or operator. equipment and overhead power lines. Always park loader with bucket attached to loader. KL701-AU-01.indd 3 2013-03-29 오전 11:25:04...
  • Page 12 MeMo ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-01.indd 4 2013-03-29 오전 11:25:04...

  • Page 13: Safety

    2. Safety DeCaLS Safety DeCaLS ..................2-2 Safety Decal locationS ..................2-2 KL701-AU-02.indd 1 2013-03-29 오전 11:25:23...

  • Page 14: Safety Decals

    2-2 Kl701 Safety DeCaLS Safety DeCaL LoCationS iMPoRtant Warning decals 3102e-00001, located on the left hand Mid-Mount and Warning Decal 3102e-00002,  3102e-00003 located on the loader right hand Mid-Mount are visible when getting on tractor. Care of Safety Decals.

  • Page 15: Part No : 3102E

    Safety DecalS 2-3 (4) Part no : 3102e-00003 (5) Part no : 3102e-00002 (6) Part no : 3104e-00030 (7) Part no : 3102e-00014 KL701-AU-02.indd 3 2013-03-29 오전 11:25:28...
  • Page 16 MeMo ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-02.indd 4 2013-03-29 오전 11:25:28...

  • Page 17: Loader Specifications

    3. Loader SpecificationS Loader SpecificationS ..............3-2 KL701-AU-03.indd 1 2013-03-29 오전 11:25:45...
  • Page 18 3- KL701 Loader SpecificationS Specifications and design are subject to change without prior notice. 601O301A Loader ModeL KL701 Tractor Model RX730 KL701-AU-03.indd 2 2013-03-29 오전 11:25:45...
  • Page 19 ø70mmX572mm Ø2.8X23.2 in Bucket Cylinder ø70mmX405mm Ø2.8X15.9 in Bucket Width 2130mm 82 in Bucket Weight 194 Kg 428 lbs Approx. Weight (without Bucket) 666 Kg 1,468 lbs Bucket Capacity 0.60m³ (0.38m³) 21.2 ft³ (13.2 ft³) KL701-AU-03.indd 3 2013-03-29 오전 11:25:46...
  • Page 20 MeMo ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-03.indd 4 2013-03-29 오전 11:25:46...

  • Page 21: Section Introduction

    4. INTRODUCTION INTRODUCTION ..................4-2 WARRANTY REGISTRATION ..................4-2 SERIAL NUMBER AND LOCATION ................4-2 KL701-AU-04.indd 1 2013-03-29 오전 11:26:10...
  • Page 22 The manufacturer reserves the right to redesign the Registration form and also below for your reference. machine as may be necessary without notification. DAEDONG Kl701 loader serial number information ImpORTANT Date purchased Illustrations used in this manual may not show all ...

  • Page 23: Tractor Preparation

    5. TRACTOR PREPARATION TRACTOR PREPARATION ..............5-2 REAR COUNTERWEIGHT ....................5-2 ROPS SYSTEM ......................5-2 TRACTOR HYDRAULIC SYSTEM ................5-2 TRACTOR TIRES ......................5-3 TIRE INFLATION ......................5-3 WHEEL TREAD SETTINGS ..................5-3 FRONT COUNTERWEIGHT ..................5-3 KL701-AU-05.indd 1 2013-03-29 오전 11:27:00...

  • Page 24: Loader Operation

    5-2 KL701 TRACTOR PREPARATION REAR COUNTERWEIGHT Refer to tractor operator's manual for specific recomm- CAUTION endations on counterweighting tractor. Add recommended rear tire liquid weight, rear  ROPS SYSTEM wheel or rear ballast for increased stability. Do not exceed the manufacturer's rating for maxi- The tractor must be equipped with an approved ROPS ...
  • Page 25 Unequal rear tire inflation can prevent loader attachment from contacting the ground across its full width. WHEEL TREAD SETTINGS Tractor front wheel tread settings must be restricted to wheel tread spacing recommended in the tractor operator's manual. KL701-AU-05.indd 3 2013-03-29 오전 11:27:00...
  • Page 26 MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-05.indd 4 2013-03-29 오전 11:27:00...
  • Page 27 PRECAUTIONARY NOTES ..................6-2 INITIAl lOAdER OPERATION ..................6-3 COld WEAThER OPERATION ..................6-3 lOAdINg BUCkET .......................6-3 dUmPINg BUCkET .....................6-4 TRANSPORTINg A lOAdEd BUCkET ................6-4 SCRAPINg ........................6-5 BACkfIllINg/BACkgRAdINg ..................6-5 CONTROllEd RATE Of lOAdER fUNCTIONS ............6-5 lOAdER hYdRAUlIC CONTROlS ................6-5 KL701-AU-06.indd 1 2013-03-29 오전 11:27:17...
  • Page 28 6-2 kl701 LOADER OPERATION We urge you to follow this advice: CAUTION 1. Read and understand this manual as well as the The tractor/loader should only be operated with  Tractor Operator's manual. all safety equipment properly installed. 2. Remember and observe the Safety Precautions...
  • Page 29 When bucket is full, raise loader so the bucket is clear of material and slowly back out of the pile. KL701-AU-06.indd 3 2013-03-29 오전 11:27:18...
  • Page 30 6-4 kl701 DUmPING BUCKET CAUTION When in the dump area slowly drive the tractor forward When using a loader, be aware of bucket location  and raise the loader at the same time. Raise the loader to at all times. When raising a loader with bucket the height needed to dump the bucket.
  • Page 31 It is important to utilize this operational practice when lowering loader boom when the bucket is loaded with material. 130O602A KL701-AU-06.indd 5 2013-03-29 오전 11:27:19...
  • Page 32 6-6 kl701 The Single lever joystick control lever is mounts on the RX7320 from the factory. The control lever has the safety lock function. lock the control lever when leaving the tractor while the Bucket is in the air. The loader hydraulic valve lift Cylinder circuit incorporates a “float”...

  • Page 33: Loader Removal

    7. LOADER REMOVAL LOADER REMOVAL ................7-2 KL701-AU-07.indd 1 2013-03-29 오전 11:27:46...
  • Page 34 7- KL701 LOADER REMOVAL CAUTION Never park loader without bucket attached to the  loader. Never allow weight of tractor to be put on parking  leg when removing loader. 601O701A STEP 1. Park the tractor and loader on hard level surface.
  • Page 35 Move the tractor backword slowly and stop to avoid the hydraulic hoses being tighten. STEP 8. Stop the engine and move the control lever back and forth, left and right several times to reduce the hydraulic pressure in the hoses. KL701-AU-07.indd 3 2013-03-29 오전 11:27:47...
  • Page 36 7- KL701 STEP 9. Disconnect the quick couplers on the hydraulic hoses. 701O70A KL701-AU-07.indd 4 2013-03-29 오전 11:27:48...

  • Page 37: Loader Mounting

    8. LOADER MOUNTING LOADER MOUNTING ................8-2 KL701-AU-08.indd 1 2013-03-29 오전 11:28:04...
  • Page 38 8- KL701 LOADER MOUNTING CAUTION Never allow weight of tractor to be put on parking  leg when mounting loader. 701O801A STEP 1. Carefully drive the tractor into the loader to a position where the hydraulic hoses(Quick coupler) can be connected to the control valve block.
  • Page 39 STEP 5. Align the latch pin holes with moving the bucket and boom. Insert the latch pins. Rubber hammer can be used to put the pin in if needed. KL701-AU-08.indd 3 2013-03-29 오전 11:28:05...
  • Page 40 8- KL701 STEP 6. Remove pin and keeper holding the parking legs and return to storage position. Make secure by using pin and keeper. KL701-AU-08.indd 4 2013-03-29 오전 11:28:05...

  • Page 41: Lubrication And Maintenance

    9. LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE ............9-2 KL701-AU-09.indd 1 2013-03-29 오전 11:28:26...
  • Page 42 9- KL701 LUBRICATION AND MAINTENANCE CAUTION WARNING Do not perform any service or maintenance Opera- Do not operate the loader if the fittings are leaking   or if the hoses are damaged. A sudden line burst tions with loader raised off the ground. For addition- could cause the mainframe to drop suddenly, caus- al access to tractor components remove loader.
  • Page 43 Daily/10 hours Pivot pin bolts and dust covers Check, replace if missing Daily/10 hours lynch pins Check, replace if necessary Daily/10 hours Loader mount hardwares Check visually Daily/10 hours Loader mount hardwares Re-torque Every 5 hours KL701-AU-09.indd 3 2013-03-29 오전 11:28:27...
  • Page 44 MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-09.indd 4 2013-03-29 오전 11:28:27...

  • Page 45: Trouble Shooting

    10. TROUBLE SHOOTING TROUBLE SHOOTING ................10-2 KL701-AU-10.indd 1 2013-03-29 오전 11:28:43...
  • Page 46 10- KL701 TROUBLE SHOOTING This Trouble shooting Chart is provided for reference for possible loader operational problems. Determine the problem that best describes the operational problem being experienced and eliminate the possible causes as listed by following the correction procedures. For further assistance contact your dealer.
  • Page 47 Lift cylinder piston assembly Check cylinders for leakage.   leakage. Repair as needed. Relief valve erratic or set be-  Check and reset relief valve setting as needed.  low specifications. KL701-AU-10.indd 3 2013-03-29 오전 11:28:43...
  • Page 48 10- KL701 PROBLEM POSSIBLE CAUSE CORRECTION Control valve leaking inter-  nally. (Bypassing fluid within Replace control valve and recheck operation.  valve.) . Slow or erratic lift Inadequate hydraulic pump  Refer to "Hydraulic Pump Capacity Inadequate."  capacity.
  • Page 49 Loose hydraulic connection. Tighten loose connections.   9. External hydraulic fluid Defective hydraulic hose, tube  leakage. line adapter fitting & fitting Check for origin of oil leak and replace defective parts.  O-ring. KL701-AU-10.indd 5 2013-03-29 오전 11:28:44...
  • Page 50 10-6 KL701 PROBLEM POSSIBLE CAUSE CORRECTION Control valve O-rings defec-  Replace defective O-rings.  tive. 9. External hydraulic fluid Control valve spool or body  Replace control valve.  leakage. damaged or worn. Cylinder rod packing set leak- Check cylinders for leakage.
  • Page 51 11. HYDRAULIC SYSTEM HYDRAULIC SYSTEM SCHEMATIC ............. 11-2 AUXILIARY HYDRAULIC VALVE PACKAGE .............. 11-2 KL701-AU-11.indd 1 2013-03-29 오전 11:28:59...
  • Page 52 11-2 KL701 HYDRAULIC SYSTEM SCHEMATIC AUXILIARY HYDRAULIC VALVE PACKAGE A : Lift cylinder extend B : Lift cylinder retract C : Bucket cylinder extend D : Bucket cylinder retract 601OB01A KL701-AU-11.indd 2 2013-03-29 오전 11:28:59...
  • Page 53 12. TORQUE TIGHTENING CHARTS TORQUE TIGHTENING CHART 1 ............12-2 TORQUE TIGHTENING CHART 2 ............12-3 KL701-AU-12.indd 1 2013-03-29 오전 11:29:14...
  • Page 54 12-2 KL701 TORQUE TIGHTENING CHART 1 SAE FASTENER TORQUE CHART Note : Use these torques, unless special torques are specified. Values are for UNC and UNF thread fasteners, plated or unplated as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, moly-disulphide or other extreme pressure lubricant is used. SAE Grade ★ Bolt head identification (See note 1) LB FT LB FT LB FT Bolt Size Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min.
  • Page 55 10.5 17.5 individually for each application. As a general rule, the torque ranges specified for grade 10.9 fasteners can be used *M14 satisfactorily on 12.9 fasteners. * M14 is not a preferred size. 1050 1275 1250 1500 1100 2000 2400 1470 1770 2175 2600 1600 1950 1120 1240 1519 Note : Bolt head identification marks as per grade. Manufacturing marks will vary. KL701-AU-12.indd 3 2013-03-29 오전 11:29:16...
  • Page 56 MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-12.indd 4 2013-03-29 오전 11:29:16...
  • Page 57 13. PART ILLUSTRATIONS GENERAL INFORMATION ..............13-2 ILLUSTRATIONS......................13-2 BUCKET,.QUICK.ATTACHMENT.................13-4 4IN1.BUCKET.ASSEMBLY...................13-6 FRONT.GRILL.ASSEMBLY.(OpTIONAL)..............13-10 MOUNTING.FRAME.ASSEMBLY................13-12 BOOM.ASSEMBLY.....................13-14 BOOM.HYDRAULIC.ASSEMBLY................13-18 BOOM.HYDRAULIC.ASSEMBLY.(4IN1.STD)............13-22 AUXILIARY.HYDRAULIC.DEVICE.(OpTION)............13-28 BOOM.CYLINDER.ASSEMBLY-LH................13-32 BOOM.CYLINDER.ASSEMBLY-RH................13-34 BUCKET.CYLINDER.ASSEMBLY................13-36 DECALS ....................13-38 KL701-AU-13.indd 1 2013-05-10 오후 4:33:40...

  • Page 58: Illustrations

    1. GROUP NAME : Detail classiflcation name for parts. 2. SECTION NAME : Classiflcation name for parts. 3. COMPONENTS : The components of an assembly are identifled by a bracket. 4. NO.: Reference numbers are assigned to parts in the figure. KL701-AU-13.indd 2 2013-05-10 오후 4:33:40...
  • Page 59 Indicates that either parts can be used. Indicates that a part has a serial number break. ~4265-99999 When you order this part, please order a part according to the serial number of the loader. 5265-00001~ ★Due.to.our.policy.of.continuously.improving.products,.The.information.contained.herein.is.subject.to.change.without ..notice.. KL701-AU-13.indd 3 2013-05-10 오후 4:33:40...

  • Page 60: Bucket, Quick Attachment

    13-4..KL701 BUCKET, QUICK ATTACHMENT 701OD01C KL701-AU-13.indd 4 2013-05-10 오후 4:33:41...
  • Page 61 14232-36032 Spring 14224-28181 Spring FTQU2-11003 Grip-Rubber 10191-M1606-90 Hex.Bolt,.M16-p2.0.90L 10261-M1606 Hex.Bolt,.M16-p2.0 1021N-M1606 Nut-Selflock, M16-P2.0 10316-M1600 Washer-Spring,.M16 10321-M1600 Washer-plain,.M16 10191-M1004-3 Hex.Bolt,.M10-p1..3L 1021N-M1004 Nut-Selflock, M10-P1.5 802G0-T1900 Nipple,.Grease,.1/8" FTBU3-82300-01 Bucket W.A - ISO (82") 14131-301-N pin,..Ø30-1L 1021M-M3006 Nut-Selflock, M30-P2.0 KL701-AU-13.indd 5 2013-05-10 오후 4:33:41...

  • Page 62: In1 Bucket Assembly

    13-6..KL701 4IN1 BUCKET ASSEMBLY 701OD09B KL701-AU-13.indd 6 2013-05-10 오후 4:33:42...
  • Page 63 Nipple, 3/4-16UNF, Hose x PF3/8, O-ring 90˚ 802T2-F94F9-40 Nipple,.3/4-16UNF,.T-Hose 802N2-F94F9-40 Nipple,.3/4-16UNF,.Hose.x.3/4-16UNF,.Hose 81300-0p014 O-ring,.p14 80620-01002 Hose,.4(3/4-16UNF)-4(3/4-16UNF).30L(3/8) 80620-01003 Hose,.4(3/4-16UNF)-4(3/4-16UNF).0L(3/8) 80620-07011 Hose,.904(3/4-16UNF)-1(pT1/2).1700L(3/8) 80420-T1130 Quifk Coupler, PT1/2" Female 80410-T1130 Quifk Coupler, PT1/2" Male 8043K-01100 Dust Plug, 1/2" Black Male 8044K-01100 Dust Cap, 1/2" Black Female KL701-AU-13.indd 7 2013-05-10 오후 4:33:42...
  • Page 64 13-8..KL701 4IN1 BUCKET ASSEMBLY 701OD09B KL701-AU-13.indd 8 2013-05-10 오후 4:33:42...
  • Page 65 REF. NO PART. NO DESCRIPTION REMARK 0120-M270K Cable Tie, 270mm Black KL701-AU-13.indd 9 2013-05-10 오후 4:33:42...

  • Page 66: Front Grill Assembly (Optional)

    13-10..KL701 FRONT GRILL ASSEMBLY (OPTIONAL) 601OD03A KL701-AU-13.indd 10 2013-05-10 오후 4:33:42...
  • Page 67 REF. NO PART. NO DESCRIPTION REMARK FT116-G1000 Grill Kit, NO.2~11 FT116-11700 Grill,.Outer FT613-11600-02 Grill,.Inner 10191-M120-3 Hex-Bolt,.M12-1.7p.3L 10321-M1200 plain-Washer,.M12. 1021N-M120 Hex-Nut Lock, M12-1.75P 14116-12086-01 pin,.Ø12 LK01-0203 Spring,.Ø1. 14031-04040 Spring-pin,.Ø4 10191-M1604-40 Hex-Bolt,.M16-1.p.40L 10316-M1600 Spring-Washer,.M16. KL701-AU-13.indd 11 2013-05-10 오후 4:33:43...

  • Page 68: Mounting Frame Assembly

    13-12..KL701 MOUNTING FRAME ASSEMBLY 701OD01A KL701-AU-13.indd 12 2013-05-10 오후 4:33:43...
  • Page 69 REF. NO PART. NO DESCRIPTION REMARK FT117-11100 Mounting.Frame.W.A,.LH FT117-11200 Mounting.Frame.W.A,.RH FT116-11300 Rear.Frame.W.A,.LH FT116-11400 Rear.Frame.W.A,.RH FT116-1100 Cross.Bar FT116-11801 Space 10191-M1404-60 Hex-Bolt-HT,.M14.x.p1..x.L60 10191-M1404-0 Hex-Bolt-HT,.M14.x.p1..x.L0 10316-M1400 Washer-Spring,.M14 10321-M1400 Washer-plain,.M14 10191-M1606-0 Hex-Bolt-HT,.M16.x.p2.0.x.L0 10316-M1600 Washer-Spring,.M16. 10261-M1606 Hex-Nut-HT,.M16.x.p2.0 KL701-AU-13.indd 13 2013-05-10 오후 4:33:43...

  • Page 70: Section Boom Assembly

    13-14..KL701 BOOM ASSEMBLY 701OD08B KL701-AU-13.indd 14 2013-05-10 오후 4:33:44...
  • Page 71 FTE44-1160. FTF66-11200. Link W.A, LH FTF66-11300. Link W.A, RH FTF39-11101. plate FTF66-1101. plain-Washer FTF66-70100. Bar.Gauge.Long,.Ø12-1360L FTF66-70200. Bar.Gauge.Short,.Ø12.7-360L 10191-M1406-A0. Hex-Bolt,.M14-p2.0-100L. 10191-M1406-B0. Hex-Bolt,.M14-p2.0-110L. 10191-M120-40. Hex-Bolt,.M12-p1.7-40L. 1021N-M120. Nut-Self Lock, M12-P1.75 1021N-M1406. Nut-Self Lock, M14-P2.0 10121-M0803-FM Bolt Ass'y, M8-P1.25 KL701-AU-13.indd 15 2013-05-10 오후 4:33:44...
  • Page 72 13-16..KL701 BOOM ASSEMBLY 701OD08B KL701-AU-13.indd 16 2013-05-10 오후 4:33:44...
  • Page 73 REMARK 10211-M0803. Hex-Nut,.M8.x.p1.2. 10321-M0800. Washer-plain,.M8. 1019N-M1004-2. Nyloc.Bolt,.M10-p1.-2L 10316-M1000. Washer-Spring,.M10 10321-M1000. Washer-plain,.M10. FTF66-11029. Washer-pin,.Ø30.-Ø0-3.2T. 1301C-03000. Snap-Ring,.C-Type,.Ø30 14136-30111-N. pin,.Ø30-111L. 14136-30133-N. pin,.Ø30-133L. 14137-30140-N. pin,.Ø30-140L. 14136-30139-N. pin,.Ø30-139L. 14137-30146-N. pin,.Ø30-146L. FT117-20100. Top.post.W.A,.LH FT117-20200. Top.post.W.A,.RH FT117-20300. pin,.Ø34-164.L 14021-10000. Ring-pin,.Ø10 14136-3014-N pin,.Ø30-14L KL701-AU-13.indd 17 2013-05-10 오후 4:33:44...

  • Page 74: Boom Hydraulic Assembly

    13-18..KL701 BOOM HYDRAULIC ASSEMBLY 701OD07A KL701-AU-13.indd 18 2013-05-10 오후 4:33:45...
  • Page 75 Nipple,.3/4-16UNF,.Hose.H-Type 802L2-p46F9-42. Nipple, 3/4-16UNF, Hose x PF3/8, O-Ring 90˚ O-Ring,.1Bp14. 81301-Bp014. FTF39-Hp100. pipe.Ass’y. FTF39-Hp200. pipe.Ass’y. FTF39-Hp300. pipe.Ass’y. FTF39-Hp400. pipe.Ass’y. FTF39-Hp00. pipe.Ass’y. FTF39-Hp600. pipe.Ass’y. FTF39-Hp700. pipe.Ass’y. FTF39-Hp800. pipe.Ass’y 80620-01037. Hyd.Hose,.4(3/4-16UNF)-4(3/4-16UNF).100L(3/8) 80620-03031 Hyd.Hose,.4(3/4-16UNF)-2(3/4-16UNF).1100L(3/8) 80620-01027. Hyd.Hose,.4(3/4-16UNF)-4(3/4-16UNF).40L(3/8) 80620-03011 Hyd.Hose,.4(3/4-16UNF)-2(3/4-16UNF).40L(3/8) KL701-AU-13.indd 19 2013-05-10 오후 4:33:45...
  • Page 76 13-20..KL701 BOOM HYDRAULIC ASSEMBLY 701OD07A KL701-AU-13.indd 20 2013-05-10 오후 4:33:46...
  • Page 77 Clamp. FTF40-62101. Clamp. 80620-03039. Hyd.Hose,.4(3/4-16UNF)-2(3/4-16UNF)-1700L(3/8) 802L2-T63F9-40. Nipple, 3/4-16UNF, Hose x PT1/2 90˚ 80410-T1130. Quick Coupler, PT1/2" Male 8044R-01100. Dust.Cap,.1/2".Red.Female. 8044B-01100. Dust.Cap,.1/2".Blue.Female. 8044W-01100. Dust.Cap,.1/2".White.Female. Dust.Cap,.1/2".Yellow.Female. 8044Y-01100. 013-100K. Webbing,.90x100mm. 0120-M270K. Cable Tie, 270mm Black 99400-00001 Teflon Tape KL701-AU-13.indd 21 2013-05-10 오후 4:33:46...

  • Page 78: Boom Hydraulic Assembly (4In1 Std)

    13-22..KL701 BOOM HYDRAULIC ASSEMBLY (4IN1 STD) 38 4 to 36-2 to 36-1 36-2 35-2 36-1 35-1 701OD10B KL701-AU-13.indd 22 2013-05-10 오후 4:33:47...
  • Page 79 Pipe Ass'y FTF39-Hp200 Pipe Ass'y FTF66-Hp100 Pipe Ass'y FTF66-Hp200 Pipe Ass'y FTF39-Hp00 Pipe Ass'y FTF39-Hp600 Pipe Ass'y FTF41-Hp700 Pipe Ass'y FTF39-Hp800 Pipe Ass'y 80620-01037 Hyd.Hose,.4(3/4-16UNF)x4(3/4-16UNF).100L(3/8) 80620-03031 Hyd.Hose,.4(3/4-16UNF)x2(3/4-16UNF).1100L(3/8) 80620-01027 Hyd.Hose,.4(3/4-16UNF)x4(3/4-16UNF).40L(3/8) 80620-03011 Hyd.Hose,.4(3/4-16UNF)x2(3/4-16UNF).40L(3/8) 80620-01026 Hyd.Hose,.4(3/4-16UNF)x4(3/4-16UNF).80L(3/8) 80620-03010 Hyd.Hose,.4(3/4-16UNF)x2(3/4-16UNF).80L(3/8) KL701-AU-13.indd 23 2013-05-10 오후 4:33:47...
  • Page 80 13-24..KL701 BOOM HYDRAULIC ASSEMBLY (4IN1 STD) 38 4 to 36-2 to 36-1 36-2 35-2 36-1 35-1 701OD10B KL701-AU-13.indd 24 2013-05-10 오후 4:33:47...
  • Page 81 Dust Plug, 1/2" Male Black 8044K-01100 Dust Cap, 1/2, Black 103C0-C0330 Washer-Copper,.3/8" 80620-23008 Hyd Hose, 904(3/4-16UNF)x454(3/4-16UNF)1070L(3/8) 180˚ 80620-08010 Hyd.Hose,.904(3/4-16UNF)x2(3/4-16UNF).100L(3/8) FTF66-H0104 Cover,.pipe FTE44-H0036 Clamp FTF66-H0102 Cover,.Valve FTF66-H0103 plate,.Solenoid.Valve 10121-M0602-C0 Hex-Bolt,.M6xp1.0-120L 10316-M0600 Washer-Spring,.M10 10211-M0602 Hex-Nut,.M6x1.0p 1012S-M1004-2 Bolt-Sem's, M10x1.5P 25L KL701-AU-13.indd 25 2013-05-10 오후 4:33:48...
  • Page 82 13-26..KL701 BOOM HYDRAULIC ASSEMBLY (4IN1 STD) 38 4 to 36-2 to 36-1 36-2 35-2 36-1 35-1 701OD10B KL701-AU-13.indd 26 2013-05-10 오후 4:33:48...
  • Page 83 REF. NO PART. NO DESCRIPTION REMARK 80620-03039 Hyd.Hose,.4(3/4-16UNF)x2(3/4-16UNF).1700L(3/8) 802L2-T63F9- Nipple, PT1/2x3/4-16UNF(9O˚ELBOW) 408044R-01100 Dust.Cap,.1/2".Red.Male 8044B-01100 Dust.Cap,.1/2".Blue.Male 8044W-01100 Dust.Cap,.1/2".White.Male 8044Y-01100 Dust.Cap,.1/2".Yellow.Male 013-100K Webbing,.90x100L 0120-M270K Cable Tie, 270mm Black 99400-00001 Tefron.Tape FT303-91000 Haness Ass'y 801W1-80J60 Electric.Lever KL701-AU-13.indd 27 2013-05-10 오후 4:33:48...

  • Page 84: Auxiliary Hydraulic Device (Option)

    13-28..KL701 AUXILIARY HYDRAULIC DEVICE (OPTION) 24 23 to 16 to 15 14 13 701OD11B KL701-AU-13.indd 28 2013-05-10 오후 4:33:49...
  • Page 85 Quick Coupler, PT1/2 Male 8043K-01100 Dust Plug, 1/2" Male Black 8044K-01100 Dust Cap, 1/2, Black 103C0-C0330 Washer-Copper,.3/8" 80620-23008 Hyd Hose, 904(3/4-16UNF)x454(3/4-16UNF)1070L(3/8) 180˚ 80620-08010 Hyd.Hose,.904(3/4-16UNF)x2(3/4-16UNF).100L(3/8) FTF66-H0104 Cover,.pipe FTE44-H0036 Clamp FTF66-H0102 Cover,.Valve FTF66-H0103 plate,.Solenoid.Valve 10121-M0602-C0 Hex-Bolt,.M6xp1.0-120L 10316-M0600 Washer-Spring,.M10 KL701-AU-13.indd 29 2013-05-10 오후 4:33:49...
  • Page 86 13-30..KL701 AUXILIARY HYDRAULIC DEVICE (OPTION) 24 23 to 16 to 15 14 13 701OD11B KL701-AU-13.indd 30 2013-05-10 오후 4:33:50...
  • Page 87 REF. NO PART. NO DESCRIPTION REMARK 10211-M0602 Hex-Nut,.M6x1.0p 1012S-M1004-2 Bolt-Sem's, M10x1.5P 25L FT303-91000 Haness Ass`y 801W1-80J60 Electric.Lever KL701-AU-13.indd 31 2013-05-10 오후 4:33:50...

  • Page 88: Boom Cylinder Assembly-Lh

    13-32..KL701 BOOM CYLINDER ASSEMBLY-LH 12 12 701OD02A KL701-AU-13.indd 32 2013-05-10 오후 4:33:50...
  • Page 89 Packing, U, SKY 40x50x6 UpIS-I040 Packing, U, ISI 40x50x6 OR1B-G06 O-Ring,.1BG6 DU04-0020 Bushing,.DU,.40x44x20 pA70-2746 Seal Kit Piston, NO.11~15 pI70-2746 piston,.Ø70x27x46L OR1B-G027 O-Ring,.1BG27 UpOS-I070 Packing, U, OSI 70x60x6 TRBR-0070 Backup, Ring, 70x60x3 WEWR-0070 Wearing,.WR.70x6x1 NTp0-U100-C Nut,.1-14UN 22D003-T Tube Ass'y KL701-AU-13.indd 33 2013-05-10 오후 4:33:50...

  • Page 90: Boom Cylinder Assembly-Rh

    13-34..KL701 BOOM CYLINDER ASSEMBLY-RH 12 12 701OD03A KL701-AU-13.indd 34 2013-05-10 오후 4:33:51...
  • Page 91 Packing, U, SKY 40x50x6 UpIS-I040 Packing, U, ISI 40x50x6 OR1B-G06 O-Ring,.1BG6 DU04-0020 Bushing,.DU,.40x44x20 pA70-2746 Seal Kit Piston, NO.11~15 pI70-2746 piston,.Ø70x27x46L OR1B-G027 O-Ring,.1BG27 UpOS-I070 Packing, U, OSI 70x60x6 TRBR-0070 Backup, Ring, 70x60x3 WEWR-0070 Wearing,.WR.70x6x1 NTp0-U100-C Nut,.1-14UN 22D004-T Tube Ass'y KL701-AU-13.indd 35 2013-05-10 오후 4:33:51...

  • Page 92: Bucket Cylinder Assembly

    13-36..KL701 BUCKET CYLINDER ASSEMBLY 12 13 701OD04A KL701-AU-13.indd 36 2013-05-10 오후 4:33:52...
  • Page 93 Packing, U, SKY 35x45x6 UpIS-I03 Packing, U, ISI 35x45x6 OR1B-p060 O-Ring,.1Bp60 DU03-030 Bushing,.DU,.3x39x30 Seal Kit Piston, NO.11~14 pA70-2746 pI70-2746 piston,.Ø70x27x46L OR1B-G027 O-Ring,.1BG27 UpOS-I070 Packing, U, OSI 70x60x6 TRBR-0070 Backup, Ring, 70x60x3 WEWR-0070 Wearing,.WR70x6x1 NTp0-U100-C Nut,.1-14UN 22D001-T Tube Ass'y KL701-AU-13.indd 37 2013-05-10 오후 4:33:52...

  • Page 94: Decals

    13-38..KL701 DECALS CAUTION Read and refer to the Tractor Operation Manual or  Decals on the Tractor. and Loader Decals on as shown. 701OD0A (1).3104E-00001....(2). 3102E-00001 KL701-AU-13.indd 38 2013-05-10 오후 4:33:52...
  • Page 95 701OD06A (1).3102E-00002....(2).3102E-00003 (3).3101E-0016 Refer.to.category.“Safety.decals” KL701-AU-13.indd 39 2013-05-10 오후 4:33:53...
  • Page 96 MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-13.indd 40 2013-05-10 오후 4:33:53...
  • Page 97 14. LODER INSTALLATION INSTALLATION INSTRUCTIONS ............14-2 KL701-AU-14.indd 1 2013-03-29 오전 11:29:34...
  • Page 98 14- KL701 INSTALLATION INSTRUCTIONS STEP 2 . CAUTION Release loader, bucket and mount kit box from pallet. See your tractor Operator's manual for Safety pre-  cautions and Tractor preparations before install- STEP 3. ing the loader. Install Mounting Frame W.A, LH and Mounting Frame W.A, RH.
  • Page 99 11. Hex-Bolt, M14-P1.5 50L – 6eA Spring-Washer, M14 – 6eA 601Oe0B (1) Front Grill () Bolt STEP 6. Install Front Grill. (Optional) 1. Front Grill - 1eA . Hex-Bolt, M16-1.5P 40L – 4eA Spring-Washer, M16 – 4eA KL701-AU-14.indd 3 2013-03-29 오전 11:29:35...
  • Page 100 14-4 KL701 701Oe0A 601Oe07A (1) Hose () Hose Guide STEP 7. STEP 8. Install Boom Ass’y Hose "S"- shaped bend is fixed after the hose guide. Hang the groove on the pin located on mounting frame. KL701-AU-14.indd 4 2013-03-29 오전 11:29:36...
  • Page 101 (1) Bucket Ass`y () Pivot Pin (3) Linch Pin STEP 9. STEP 10. Fit hydraulic hoses as shown diagram above. Install Latch pin 3 Latch pin W/Linch Pin - Sets STEP 11. Install the Bucket Ass’y KL701-AU-14.indd 5 2013-03-29 오전 11:29:37...
  • Page 102 14-6 KL701 STEP 12. Grease every fitting. See page 9-3 for the grease chart. STEP 13. Hydr. oil level check. - Lower the boom on the ground and retract the bucket cylinder. - Add the hydraulic oil up to the "Full" mark on the oil gauge.
  • Page 103 15. INDEX 1 PART NO. INDEX ...................15-2 KL701-AU-15-index1.indd 1 2013-05-09 오후 4:45:40...
  • Page 104 15- KL701 PART NO PAGE PART NO PAGE PART NO PAGE 1011-M060-C0 13-5 101N-M105 13-11 1414-5138-N 13-7 1011-M060-C0 13-9 101N-M105 13-15 14131-30155-N 13-5 1011-M0803-FM 13-15 101N-M1406 13-15 1413-0185 13-5 101S-M0803-35 13-7 101N-M1606 13-5 14136-30111-N 13-17 1061-M1606 13-5 101S-M0803-35 13-3 14136-30133-N...
  • Page 105 13-5 8044W-01100 13-7 81300-0P014 13-7 80N-F94T6-3S 13-9 8044W-01100 13-1 81301-BP014 13-3 80N-P46F9-41 13-5 8044Y-01100 13-7 81301-BP014 13-19 80N-P46F9-41 13-9 8044Y-01100 13-1 99400-00001 13-1 80N-P46F9-4 13-3 8060-0100 13-7 99400-00001 13-7 80N-P46F9-4 13-19 8060-01003 13-7 DSSD-R035 13-35 KL701-AU-15-index1.indd 3 2013-05-09 오후 4:45:41...
  • Page 106 15-4 KL701 PART NO PAGE PART NO PAGE PART NO PAGE DSSD-R040 13-33 FTF39-0100-0 13-15 FTF66-11410 13-15 DU03-5030 13-35 FTF39-HP100 13-3 FTF66-1140 13-15 DU04-000 13-33 FTF39-HP100 13-19 FTF66-11600 13-15 FT116-11300 13-13 FTF39-HP00 13-3 FTF66-11603 13-15 FT116-11400 13-13 FTF39-HP00 13-19 FTF66-11604...
  • Page 107 13-33 OC70-8040 13-35 OR1B-G07 13-33 OR1B-G07 13-35 OR1B-G065 13-33 OR1B-P060 13-35 PA70-746 13-33 PA70-746 13-35 PI70-746 13-33 PI70-746 13-35 TRBR-0070 13-33 TRBR-0070 13-35 UPIS-I035 13-35 UPIS-I040 13-33 UPOS-I070 13-33 UPOS-I070 13-35 UPSK-Y035 13-35 UPSK-Y040 13-33 KL701-AU-15-index1.indd 5 2013-05-09 오후 4:45:41...
  • Page 108 MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-15-index1.indd 6 2013-05-09 오후 4:45:41...
  • Page 109 15. INDEX 2 PART NAME INDEX ................15-7 KL701-AU-15-index2.indd 7 2013-05-10 오후 2:21:17...
  • Page 110 15- KL701 15- KL701 PART NAME PAGE PART NAME PAGE NUMBERICAL Cable Tie, 270mm Black 13- 4in1 Bucket Ass'y, 7" (NO. 1~23) 13-7 Cable Tie, 270mm Black 13-27 Cable Tie, 270mm Black 13-21 Cap, Outer, Ø70x0x37L 13-33 Backup, Ring, 70x60x3 13-33 Cap, Outer, Ø70x0x40L...
  • Page 111 Hose, 4(3/4-16UNF)-4(3/4-16UNF) 550L(3/) 13-7 Grill Kit, NO.2~11 13-11 Hose, 04(3/4-16UNF)-1(PT1/2) 1700L(3/) 13-7 Grill, Inner 13-11 Hyd Hose, 4(3/4-16UNF)-2(3/4-16UNF) 1100L(3/) 13-1 Grill, Outer 13-11 Hyd Hose, 4(3/4-16UNF)-2(3/4-16UNF) 450L(3/) 13-1 Grip-Rubber 13-5 Hyd Hose, 4(3/4-16UNF)-2(3/4-16UNF) 50L(3/) 13-21 KL701-AU-15-index2.indd 9 2013-05-10 오후 2:21:17...
  • Page 112 15-10 KL701 15-10 KL701 PART NAME PAGE PART NAME PAGE Link W.A-LEVEL 13-15 Hyd Hose, 4(3/4-16UNF)-2(3/4-16UNF)-1700L(3/) 13-21 Link W.A-Quick 13-5 Hyd Hose, 4(3/4-16UNF)-4(3/4-16UNF) 1050L(3/) 13-1 Link-Quick 13-5 Hyd Hose, 4(3/4-16UNF)-4(3/4-16UNF) 450L(3/) 13-1 Hyd Hose, 4(3/4-16UNF)-4(3/4-16UNF) 50L(3/) 13-21 Hyd Hose, 4(3/4-16UNF)x2(3/4-16UNF) 1100L(3/) 13-23 Mounting Frame W.A, LH...
  • Page 113 13-7 Pipe Ass’y 13-1 Pipe Ass’y 13-1 Pipe Ass’y 13-1 Packing, U, ISI 35x45x6 13-35 Pipe Ass’y, Ø12 13-7 Packing, U, ISI 40x50x6 13-33 Pipe Ass'y 13-2 Packing, U, OSI 70x60x6 13-33 Pipe Ass'y 13-2 KL701-AU-15-index2.indd 11 2013-05-10 오후 2:21:17...
  • Page 114 15-12 KL701 15-12 KL701 PART NAME PAGE PART NAME PAGE Pipe Ass'y 13-23 Rear Bucket W.A-ISO Euro, 7" 13-7 Pipe Ass'y 13-23 Rear Frame W.A, LH 13-13 Pipe Ass'y 13-23 Rear Frame W.A, RH 13-13 Pipe Ass'y 13-23 Ring-Pin, Ø10...
  • Page 115 Washer-Copper, 3/" 13-25 Washer-Copper, 3/" 13-2 Washer-Pin, Ø30.5-Ø50-3.2T 13-17 Washer-Plain, M10 13-17 Washer-Plain, M14 13-13 Washer-Plain, M16 13-5 Washer-Plain, M 13-17 Washer-Spring, M10 13-17 Washer-Spring, M10 13-25 Washer-Spring, M10 13-2 Washer-Spring, M14 13-13 Washer-Spring, M16 13-5 KL701-AU-15-index2.indd 13 2013-05-10 오후 2:21:18...
  • Page 116 MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-15-index2.indd 14 2013-05-10 오후 2:21:18...
  • Page 117 15. INDEX 3 CONTENTS INDEX ................15-15 KL701-AU-15-index3.indd 15 2013-03-29 오후 5:01:08...
  • Page 118 15-16 KL701 15-16 KL701 NUMERICAL 4IN1 BUCKET ASSEMBLY..........13-6 FRONT COUNTERWEIGHT ..........5-3 FRONT GRILL ASSEMBLY (OPTIONAL) ......13-10 AUXILIARY HYDRAULIC DEVICE (OPTION) ....13-28 AUXILIARY HYDRAULIC VALVE PACKAGECAUTION ..11-2 GENERAL INFORMATION ..........13-2 BACKFILLING/BACKGRADING..........6-4 HYDRAULIC SYSTEM SCHEMATIC ........11-2 BOOM ASSEMBLY ............
  • Page 119 SAFETY PRECAUTIONS ............1-2 SCRAPING ................6-4 SERIAL NUMBER AND LOCATION ........4-2 TIRE INFLATION ..............5-3 TORQUE TIGHTENING CHART 1 ........12-2 TORQUE TIGHTENING CHART 2 ........12-3 TRACTOR HYDRAULIC SYSTEM ........5-2 TRACTOR PREPARATION ........... 5-2 KL701-AU-15-index3.indd 17 2013-03-29 오후 5:01:09...
  • Page 120 MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ KL701-AU-15-index3.indd 18 2013-03-29 오후 5:01:09...

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