Kioti CK25 Owner's Manual
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Kioti CK25 Owner's Manual

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FOREWORD
Congratulations, and welcome to the fabulous world of KIOTI CK25/30/35 ownership, where serious work is
made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong Indus-
trial Co.,LTD over the years since 1947 and has been designed with the finest materials and under rigid quality
control standards set forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI CK25/30/35 it is the policy of KIOTI tractor to provide an owner's
manual which includes helpful information about tractor safety, operation and maintenance. If the information
you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
Please feel free to contact DAEDONG IND. CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.

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  • Page 1 Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new owner's familiarize themselves with the KIOTI CK25/30/35 it is the policy of KIOTI tractor to provide an owner's manual which includes helpful information about tractor safety, operation and maintenance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
  • Page 2 SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTE. These titles indicate the following: ! ! ! ! ! This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning.
  • Page 3 ABBREVIATION LIST ABBREVIATIONS DEFINITIONS Four Wheel Drive American Petroleum Institute ASAE American Society of Agricultural Engineers, USA ASTM American Society of Testing and Materials, USA Feet Per Minute Hi-Lo High Speed-Low Speed Hydrostatic Transmission Meters Per Second Power Take Off RH/LH Right-hand and Left-hand sides are determined by facing in the direction of forward travel ROPS...
  • Page 4 UNIVERSAL SYMBOLS Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. Power Take-Off Clutch Control- Fast Fuel-Level ON Position Slow Differential Lock Engine Coolant-Temperature...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ..........SERVICING OF TRACTOR ......... SPECIFICATIONS ............DESCRIPTION OF OPERATING SYSTEM ....OPERATION ..............THREE-POINT HITCH & DRAWBAR ......SECTION HYDRAULIC UNIT ............TIRES, TREAD AND BALLAST ......... MAINTENANCE ............. PERIODIC SERVICE ............ STORAGE ............... TROUBLESHOOTING ..........
  • Page 6 SAFETY PRECAUTIONS BEFORE OPERATING THE TRACTOR ....1-2 OPERATING THE TRACTOR ........1-5 DRIVING THE TRACTOR ........... 1-8 PARKING THE TRACTOR ......... 1-9 OPERATING THE PTO ..........1-10 USING 3-POINT HITCH ..........1-10 SERVICING THE TRACTOR ........1-11 TRACTOR SAFETY LABELS ........1-14...

  • Page 7: Before Operating The Tractor

    CK25/30/35 BEFORE OPERATING THE TRACTOR A careful operator is the best operator. Most accidents can be avoided by ob- serving certain precautions. To help pre- vent accidents, use these safety precautions, and pay attention to the job at hand. If you can prevent an accident, your time will have been well spent.

  • Page 8: Safety Precautions

    This will help to 18. No alterations should be made to your KIOTI tractor. prevent accidental slips trips and falls. 15. Be sure to scrape off mud or soil from your shoes before mounting the tractor.
  • Page 9 CK25/30/35 20. For your safety ROPS with a seat belt is recommended for all applications. NOTE Always use seat belt when the trac- tor is equipped with a ROPS. Never use the seat belt when tractor is not equipped with a ROPS.

  • Page 10: Operating The Tractor

    SAFETY PRECAUTIONS OPERATING THE TRACTOR 704O108C 704O109C 704O110C 1. Avoid accidental contact with gear 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en- shift levers while the engine is incline, and remember to shut off the closed building without the proper running.
  • Page 11 CK25/30/35 AU, EU 704O111C 704O112C 704O113C (1) Drawbar 4. Make sure that all pressure lines are 6. If The front of the tractor tends to 7. Always use the proper ballast weight tight before starting the tractor. rise up when heavy implements are...
  • Page 12 SAFETY PRECAUTIONS 9. Do not leave equipment in the raised position when the vehicle is stopped or unattended. 10. When using implements or attach- ments with your tractor you should first read their respective owner's manual. You should always keep their safe operation procedures in mind.

  • Page 13: Driving The Tractor

    CK25/30/35 DRIVING THE TRACTOR MANUAL type HST type 704O116C 704O117C 704O118C (1) Interlock (2) Brake Pedal (L) (1) Interlock (2) Brake Pedal (L) (3) Brake Pedal (R) (3) Brake Pedal (R) 1. Lock the brake pedals together when 2. Always slow the tractor before traveling at road speeds.

  • Page 14: Parking The Tractor

    SAFETY PRECAUTIONS PARKING THE TRACTOR 4. Observe all local traffic and safety regulations. 5. Turn the headlights on. Dim them when meeting another vehicle. 6. Drive at speeds that allow you to maintain control at all times. 7. Do not apply the differential lock while traveling at road speeds.

  • Page 15: Operating The Pto

    CK25/30/35 OPERATING THE PTO USING 3-POINT HITCH USA, AU 704O121C 704O122C 704O123C (1) PTO Shaft Cover (1) 3-point hitch lowering speed knob (2) PTO Shaft Cap (A) “FAST” (C)“LOCK” (B) “SLOW” 1. Make sure the tractor is completely attached to the equipment.

  • Page 16: Servicing The Tractor

    SAFETY PRECAUTIONS SERVICING THE TRACTOR 704O124C 704O125C 704O126C In order to service your tractor you must 2. Allow the tractor time to cool off be- 6. Do not remove the radiator cap while park it on a flat level surface, set the fore servicing any part that may have the coolant is hot.
  • Page 17 CK25/30/35 704O127C 704O128C 704O129C (1) Cardboard (3) Magnifying Glass (2) Hydraulic Line 12. Make sure that wheel bolts have 7. When working with your tractors 9. Tire mounting should be done by been tightened to the specified electrical components you must first qualified professionals, with the torque.
  • Page 18 SAFETY PRECAUTIONS 704O130C 704O131C 14. Fluid escaping from pinholes may 15. Keep the environmental pollution in be invisible. Do not use hands to mind. When replacing coolant or search for suspected leaks; oil, disuse of it the right way. Use a piece of cardboard or wood, Be sure to observe all relevant instead.

  • Page 19: Tractor Safety Labels

    CK25/30/35 TRACTOR SAFETY LABELS 704O132C...
  • Page 20 SAFETY PRECAUTIONS (1) Part No. : T2615-53561 (3) Part No. : T4625-52351 (5) Part No. : T2615-54112 (2) Part No. : T2625-55111 (4) Part No. : T4625-52361 (6) Part No. : T2350-54141...
  • Page 21 CK25/30/35 (7) Part No. : T2325-50512 (9) Part No. : T2181-54121 (8) Part No. : T2445-50724 (10) Part No. : T2325-50743...

  • Page 22: Servicing Of Tractor

    SERVICING OF TRACTOR SERVICING ..............2-2...
  • Page 23 However, when in need of parts, war- the engine crankcase. Locate the se- ranty or major service, be sure to see rial numbers now and record them in your KIOTI dealer. For service, con- the space provided. Date of Purchase tact the KIOTI dealership from which...

  • Page 24: Specifications

    SPECIFICATIONS SPECIFICATIONS ............3-2 TRAVELING SPEED ............ 3-4 IMPLEMENT LIMITATIONS ........3-5...
  • Page 25 CK25/30/35 SPECIFICATIONS CK25 CK30 CK35 Model MANUAL MANUAL MANUAL Model TD1300LXA TD1300LXE 3A150LXD 3A150LXE 3A165LXD 3A165LXB Type Vertical, water-cooled, 3-cylinder diesel Engine gross HP (kW) 25 (18.7) 30 (22.4) 34 (25.4) HP (kW) 19 (14.2) 18 (13.4) 23 (17.2) 22 (16.4) 27.6 (20.6)
  • Page 26 SPECIFICATIONS CK25 CK30 CK35 Model MANUAL MANUAL MANUAL Front 6-14, 6PR 7-14, 4PR 7-14, 4PR (only USA : 7 - 14, 4PR) Rear 9.5-24, 4PR 11.2-24, 4PR 11.2-24, 4PR (only USA : 11.2 - 24, 4PR) 1.5-22.9 1.4-21.64 0-19.95 0-21.1 1.5-22.9...
  • Page 27 CK25/30/35 TRAVELING SPEED CREEP SHIFT LEVER (only EU-option) km/h(mile/h) * AT RATED ENGINE RPM WITH STANDARD TIRES. Shuttle Hi-Low Creep Main CK25 CK30/35 km/h(mile/h) 0.17(0.11) 0.18(0.11) Shuttle Hi-Low Main CK25 CK30/35 0.25(0.16) 0.26(0.16) 1.41(0.88) 1.50(0.93) 0.38(0.24) 0.39(0.24) 2.05(1.27) 2.17(1.35) 0.56(0.35) 0.59(0.37)
  • Page 28 KIOTI and which exceed the maximum specifications listed below, or which are otherwise unfit for use with this KIOTI tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others.
  • Page 29 CK25/30/35 IMPLEMENT REMARKS CK25 CK25H CK30/35 CK30H/35H REMARKS Loader 1371.6(54) Max. Bucket width mm(in) 1371.6(54), 1524(60) Backhoe with sub frame 2286(7.5) and below Do not use 3 point hitch backhoe Max. Digging depthmm(ft.in) 2286(7.5) and below 1524(60) and below Mid Mower Max.

  • Page 30: Description Of Operating System

    DESCRIPTION OF OPERATING SYSTEM EXTERIOR VIEW ............4-2 INSTRUMENT PANEL AND SWITCH ......4-6 FOOT AND HAND CONTROLS ........4-7...
  • Page 31 CK25/30/35 EXTERIOR VIEW (1) Seat ONLY USA/AU (2) Steering Wheel (3) Fuel Cap Cover (4) Hood/Bonnet (5) Head Light (6) Cup Holder 704O401C...
  • Page 32 DESCRIPTION OF OPERATING SYSTEM (1) Top Link (2) Turn Signal Lamp (3) Transmission Oil Gauge/Dipstick (4) PTO Shield (5) Crank Lifting Rod (6) Draw Bar (7) Lower Link (8) Telescopic Sway bar AU type 704O402C...
  • Page 33 CK25/30/35 ONLY EU (1) Seat (2) Steering Wheel (3) Fuel Cap Cover (4) Hood/Bonnet (5) Head Light (6) Cup Holder 704O403C...
  • Page 34 DESCRIPTION OF OPERATING SYSTEM (1) Top Link (2) Turn Signal Lamp (3) Transmission Oil Gauge/Dipstick (4) PTO Shield Cover (5) Crank Lifting Rod (6) Draw Bar (7) Lower Link (8) Telescopic Sway bar (9) Creep Gear Shift Lever(Option) 704O404C...
  • Page 35 CK25/30/35 INSTRUMENT PANEL AND SWITCHES CK25/30 (1) Left Turn Indicator (2) Right Turn Indicator (3) Tachometer (4) Fuel Gauge (5) Turn Signal Switch & Light Switch (6) Hazard Lamp Switch (7) Coolant Temp. Gauge (8) Horn Switch (only AU/EU) (9) Key Switch...
  • Page 36 DESCRIPTION OF OPERATING SYSTEM INSTRUMENT PANEL AND SWITCHES CK35 (1) Left Turn Indicator (2) Right Turn Indicator (3) Tachometer (4) Fuel Gauge (5) Turn Signal Switch & Light Switch (6) Hazard Lamp Switch (7) Coolant Temp. Gauge (8) Horn Switch (only AU/EU) (9) Key Switch (10) Engine Stop Knob 704O408A...
  • Page 37 CK25/30/35 FOOT AND HAND CONTROLS (1) Back Mirror (only EU) Manual Type (2) Shuttle Lever (3) Hand Throttle (4) Main Shift Lever (5) Clutch Pedal (6) Tilt Steering wheel lever (7) Parking Brake Lock Lever (only USA/AU) (8) Brake Pedal (L)
  • Page 38 DESCRIPTION OF OPERATING SYSTEM (1) Back Mirror(only EU) HST Type (2) Hand Throttle (3) Clutch Pedal (4) Tilt Steering wheel lever (5) Parking Brake Lock Lever (6) Speed Set Lever (7) Brake Pedal (L) (8) Brake Pedal (R) (9) Speed Control Pedal (10) Joystick Lever (11) Hi-Lo Shift Lever (12) Differential Lock Pedal...

  • Page 39: Operation

    OPERATION PRE-OPERATION ............5-2 OPERATING NEW TRACTOR ........5-3 OPERATING THE ENGINE ......... 5-4 OPERATING THE TRACTOR ........5-11 CHECK DURING DRIVING ........5-23...

  • Page 40: Periodic Service

    CK25/30/35 PRE-OPERATION DAILY CHECK CHECK ITEM It is a good practice to know the con- - Walk around inspection. dition of your tractor before you start - Check the engine oil level it. You should perform a routine check - Check the transmission oil level before each use.

  • Page 41: Operating New Tractor

    OPERATION OPERATING NEW TRACTOR CHANGING LUBRICATING OIL FOR NEW TRACTORS How a new tractor is handled and main- In handling a new tractor, the following Special attention should be given to tained determines the life of the tractor. precautions should be observed. new tractors lubrication oil.

  • Page 42: Operating The Engine

    CK25/30/35 OPERATING THE ENGINE STARTING THE ENGINE only USA, AU and EU-HST type ! ! ! ! ! CAUTION IMPORTANT To avoid personal injury: Using starting fluid or ether to start You must read and understand your tractor will cause damage the warning and caution labels and void your tractors warranty.
  • Page 43 OPERATION only EU-Manual type 704O502C 704O503C (1) Parking Brake Lever (1) Fuel Cock (A) Close (B) Open 2. MAKE SURE THE FUEL COCK IS IMPORTANT IN THE OPEN POSITION. Make sure that the parking brake pedals are fully de- pressed before pulling the park- ing brake lever up.
  • Page 44 CK25/30/35 3. PLACE THE PTO CLUTCH LEVER IN “OFF” POSITION. 4. PLACE THE SPEED CON- TROL PEDAL IN “NEUTRAL” POSITION. 5. PLACE THE RANGE GEAR SHIFT LEVER (HI-LO) “NEUTRAL” POSITION. 704O505C 704O506C (1) Position Control Lever (1) Hand Throttle Lever NOTE (A) “DOWN”...
  • Page 45 OPERATION If you need additional pre-heating, turn the key off and try the same procedure again or turn the key to "Manual pre- heat" position and hold it. Do not pre- heat over 15 seconds, more than 10 times without any break. When the coolant temperature is over 60°C(140°F) the auto pre-heating does not work.
  • Page 46 CK25/30/35 STOPPING THE ENGINE CK25/30 If any lamp remains on, immediately stop the engine and determine the cause. [CHECK EASY CHECKER LAMPS] 1. When the key is turned "ON", lamps (1), (2) should come on. If trouble should occur at any location while...
  • Page 47 OPERATION WARMING UP WARM-UP AND TRANSMISSION OIL IN THE LOW TEMPERATURE RANGE ! ! ! ! ! CAUTION Ambient Warm-up time temperature requirement Hydraulic oil serves as transmission During warm up of the engine, fluid to protect and lubricate mov- Above 0 °C be sure that the parking brake At least 5 minutes...
  • Page 48 CK25/30/35 JUMP STARTING When jump starting the engine, follow the other vehicle to touch. Start the the instructions below to safely start vehicle's engine after connecting the the engine. cables and let it run for a few moments. Turn off all accessories on both vehicles.

  • Page 49: Operating The Tractor

    OPERATION OPERATING THE TRACTOR OPERATING ROPS TO FOLD THE ROPS 704O512C 704O513C 704O514C (1) Grip Bolt (2) Set Pin (1) ROPS (1) Grip Bolt (2) Set Pin (3) Snap Pin (3) Snap Pin 2. Fold the ROPS. 1. Remove the grip bolt, snap pin and 3.
  • Page 50 CK25/30/35 TO RAISE THE ROPS TO STARTING UPRIGHT POSITION 704O515C 704O516C 704O517C (1) Grip Bolt (2) Set Pin (1) Position Adjuster (2) Weight Adjuster (3) Snap Pin (3) Seat Reclining Lever (A) “PULL IN” 1. ADJUSTING THE OPERATOR’S 1. Remove both the grip bolt, snap pin 3.
  • Page 51 OPERATION SEAT only EU type The seat installed on your tractor has a comprehensive range of adjustments. Before prorating the tractor, it is impor- tant to adjust the seat to the comfort- able position. 1.The lever which control the seat po- sition (up or down) in accordance with operator's.
  • Page 52 CK25/30/35 (2) TRAVEL ADJUSTMENT Pull out the position adjust lever and slide the seat backward or forward, as required. The seat will lock in position when the lever is released. IMPORTANT After adjusting the operator’s seat, be sure to check that the seat is properly locked.
  • Page 53 OPERATION 3. CHECKING THE BRAKE PEDAL MANUAL Type (1) BRAKE PEDAL (RIGHT AND LEFT) ! ! ! ! ! WARNING To avoid personal injury: Applying one rear wheel brake at a time can cause the tractor to swerve or roll over at high speeds. 1.
  • Page 54 CK25/30/35 6. SELECTING THE TRAVEL SPEED. IMPORTANT To help prevent premature clutch wear. The clutch pedal must be en- gaged slowly and disengaged quickly. Do not rest your foot on the clutch pedal. 704O523C 704O524C Select the proper gear and en-...
  • Page 55 OPERATION (1)SHUTTLE SHIFT LEVER(MANUAL MANUAL Type Type) Push forward or pull backward to se- lect forward or reverse. The direction of travel can be changed without chang- ing the main shift. IMPORTANT The synchronized shuttle shift le- ver may be shifted while the trac- tor is moving slowly and the clutch is depressed, but sudden gear shift changes without clutching...
  • Page 56 CK25/30/35 (4)CREEP GEAR SHIFT LEVER 1. Be sure the range gear shift lever is ! ! ! ! ! CAUTION only EU-option in neutral position. To stop the tractor, be sure to 2. Release clutch pedal(Manual type) disengage the clutch first, then or slightly depress the speed con- depress the brake pedal.
  • Page 57 OPERATION HST Type 704O528C (1) Front Wheel Drive Lever “ENGAGED” “DISENGAGED” (5) FRONT WHEEL DRIVE LEVER The front wheel drive should always be engaged when the tractor is stopped. Shift the lever to the "ON" position to engage the front wheel. 704O527C (1) Range Gear Shift Lever (Hi-Lo) H “HIGH SPEED”...
  • Page 58 CK25/30/35 FRONT WHEEL DRIVE IS EFFECTIVE FOR THE FOLLOWING JOBS: 1. When greater pulling force is needed, such as working in a wet field, when pulling a trailer or when working with front-end loader. 2. When working in sandy soil.
  • Page 59 1. Accelerate speed to desired level us- 704O531C Consult your KIOTI dealer. ing Speed Control Pedal, and pull the (1) Speed Set Lever speed set lever up to the "ON" (2) Speed Control Pedal 1.
  • Page 60 CK25/30/35 STOPPING HORN only EU, AU type 1. Slow the engine to idle NOTE 2. Depress the clutch and brake pedal. If you step on the brake, the speed (Manual model) set device will disengage. 3. After the tractor has stopped, disen-...

  • Page 61: Check During Driving

    OPERATION CHECK DURING DRIVING(CK25/30) IMMEDIATELY STOP THE ENGINE IF The engine suddenly slows or accelerates. Unusual noises are heard. Exhaust fumes become dark. While driving make the previous checks to ensure that all parts are functioning properly. 704O533C (1) Easy Checker...
  • Page 62 If this should happen during tractor op- If this should happen during operation, eration and it does not go off when the check the electrical charging system or consult your local KIOTI dealer. engine is accelerated above 1,000 rpm, check the engine oil level. NOTE...
  • Page 63 OPERATION FUEL GAUGE COOLANT TEMPERATURE HOURMETER / TACHOMETER GAUGE 704O536C 704O537C 704O538C (1) Fuel Gauge (1) Coolant Temperature Gauge (1) Tachometer (2) Hour meter “E” EMPTY “F” FULL “C”COLD “H”HOT (A) PTO: 540 rpm When the key switch is on, the fuel 1.
  • Page 64 CK25/30/35 CHECK DURING DRIVING(CK35) IMMEDIATELY STOP THE ENGINE IF The engine suddenly slows or accelerates. Unusual noises are heard. Exhaust fumes become dark. Frequently check all gauge to verify the tractors operating status. 704O548A (1) Battery Charge Warning Lamp (4) Fuel Gauge...
  • Page 65 OPERATION EASY CHECKER If warning lamps come on while oper- ating the engine, immediately stop the engine and check for the cause. Never operate the tractor while warn- ing lamps are on. 704O549A (1) Headlight-High Beam Lamp ( 9 ) Front Wheel Drive Indicator (2) Battery Charging Warning Lamp (10) Fuel Gauge (3) Parking Brake Lamp...
  • Page 66 CK25/30/35 TACHOMETER FUEL GAUGE COOLANT TEMPERATURE GAUGE 704O550A 704O551A 704O552A (1) Tachometer (1) Fuel Gauge (1) Coolant Temperature Gauge “E” EMPTY “F” FULL “C”COLD “H”HOT The tachometer indicates the engine When the key switch is on, the fuel When the key switch is turned "ON"...
  • Page 67 LCD gauge board. (Illumination dash. at KEY ON(START OFF) is normal) NOTE For checking and servicing of your tractor, consult your local KIOTI dealer for instructions.
  • Page 68 CK25/30/35 TURN SIGNAL LAMP GLOW PLUG INDICATOR PARKING BRAKE LAMP 704O556A 704O557A 704O558A If the turn signal lamp switch is turned When the key switch is turned to the If the parking lever is engaged, the cor- left or right, the corresponding indica- “ON“...
  • Page 69 OPERATION PARKING PARKING BRAKE LEVER only USA, AU and EU-HST Type ! ! ! ! ! ! ! ! ! ! CAUTION WARNING To avoid personal injury: Apply the parking brake and Always set the parking brake place the chocks at the rear and stop the engine before leav- wheels when parking.
  • Page 70 CK25/30/35 OPERATING TECHNIQUES DIFFERENTIAL LOCK OPERATING THE TRACTOR ON A ROAD MANUAL Type ! ! ! ! ! WARNING To avoid personal injury due to loss of steering control. Do not operate the tractor at high speeds with the differential lock engaged.
  • Page 71 OPERATION OPERATING ON SLOPES AND ROUGH TERRAIN 1. Be sure that the wheels are adjusted ! ! ! ! ! CAUTION to provide the maximum stability To avoid personal injury: ! ! ! ! ! CAUTION possible. To help assure straight line stops To avoid personal injury: 2.
  • Page 72 CK25/30/35 PTO OPERATION DIRECTIONS FOR USE OF POWER REAR PTO GEAR SHIFT LEVER STEERING 1. The tractor has a 540 rpm speed position. 1. Power steering is activated only 2. PTO shifting needs clutch operation. while the engine is running. Slow...
  • Page 73 OPERATION PTO SHAFT COVER AND SHAFT CAP The shield rotates upward, allowing for USA, AU Model CK25/30/35 easy implement attachment to the PTO Engine Speed min (rpm) 2,646 stub shaft. Shaft 6-Spline You should keep the PTO cover in place...
  • Page 74 To use the Mid-PTO, shift the PTO le- (1) REAR AND MID-PTO SPEED (2) MID-PTO SHAFT COVER ver to engaged position. This shifting The Mid PTO is available for KIOTI ap- PTO REVOLUTION [mn (rpm)] requires clutch pedal operation. proved implements.
  • Page 75 THREE-POINT HITCH & DRAWBAR THREE-POINT HITCH & DRAWBAR ......6-2 3-POINT HITCH ............6-4 DRAWBAR ..............6-6...
  • Page 76 CK25/30/35 THREE-POINT HITCH & DRAWBAR (ONLY USA/AU) (1) Top Link (2) Crank Lifting Rod (Left) (3) Lower Link (4) Drawbar (5) Telescopic Sway Bar (6) Crank Lifting Rod (Right) AU type 704O601C...
  • Page 77 THREE-POINT HITCH & DRAWBAR THREE-POINT HITCH & DRAWBAR (ONLY EU) (1) Top Link (2) Crank Lifting Rod (Left) (3) Lower Link (4) Drawbar (5) Telescopic Sway Bar (6) Crank Lifting Rod (Right) 704O602C...
  • Page 78 CK25/30/35 3-POINT HITCH MAKE PREPARATIONS FOR ATTACHING AND DETACHING ATTACHING IMPLEMENT IMPLEMENTS ! ! ! ! ! CAUTION To avoid personal injury: Be sure to stop the engine. Do not stand between tractor and implement unless parking brake is applied.
  • Page 79 THREE-POINT HITCH & DRAWBAR LIFTING ROD (RIGHT) ! ! ! ! ! WARNING Lift Rod - To adjust the horizontal po- Use caution when adjusting the sition of the implement turn the handle telescopic sway bar. Heavy on the right lift rod. Most implements implement can move causing are designed to operate level.
  • Page 80 CK25/30/35 DRAWBAR ADJUSTING DRAWBAR LENGTH ! ! ! ! ! WARNING To avoid personal injury: Never pull from the top link, the rear axle or any point above the drawbar. Doing so could cause the tractor to tip over rearward causing personal injury or death.
  • Page 81 HYDRAULIC UNIT 3-POINT HITCH CONTROL SYSTEM ....... 7-2 AUXILIARY HYDRAULICS ........... 7-4...
  • Page 82 Place the position control lever in the nism is not adjusted properly. lowest position and set the implement Unless corrected the unit will be pull with the draft control lever. damaged. Contact your KIOTI dealer for adjustment.
  • Page 83 HYDRAULIC UNIT MIXED CONTROL(IF EQUIPPED) IMPLEMENT LOWERING LIMIT 3-POINT HITCH LOWERING SPEED 704O703C 704O704C 704O705C (1) Ground Surface (3) Soft Soil (1) Position Control Lever (1) 3-Point Lowering Speed Knob (2) Implement Penetration Limit (2) Lock Bolt (A) FAST (C)LOCK (B) SLOW In draft control, when draft decreases, The lower limit can be adjusted by mov-...
  • Page 84 CK25/30/35 AUXILIARY HYDRAULICS JOYSTICK VALVE TWO STAGE VALVE TYPE This loader control valve has two stage FLOAT dump position. The first dump position by moving the lever to the right is the DOWN DUMP & ROLL & DOWN BACK DOWN "Regular"...
  • Page 85 (C)C PORT draulic coupler to release it. (B) B PORT (D)D PORT Your local KIOTI Dealer can sup- 3. Clean oil and dust from the coupler, ply parts to adapt couplers to hy- then replace the dust plugs. draulic hoses.
  • Page 86 TIRES, TREAD AND BALLAST TIRES ................8-2 TREAD ................8-3 BALLAST ..............8-4...
  • Page 87 CK25/30/35 TIRES INFLATION PRESSURE Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly ! ! ! ! ! WARNING in the course of time. Thus, check it everyday and inflate as necessary. To avoid personal injury:...
  • Page 88 2. Change the position of the rim and disk to the desired position, and then tighten Do not turn front discs to obtain the bolts. wider tread. Model 978mm 978mm 1,062mm 1,094mm 1,178mm 1,178mm 1,294mm CK25 (38.5in.) (38.5in.) (41.8in.) (43.1in.) (46.4in.) (46.4in.) (50.9in.) 9.5-24 Farm 1,054mm 1,102mm 1,170mm...
  • Page 89 See your implement owner's manual for the proper amount ! ! ! ! ! CAUTION of weight or consult your local KIOTI 17 kg X 5 Pieces Maximum weight To avoid personal injury: (187 lbs.) dealer.
  • Page 90 MAINTENANCE SERVICE INTERVALS ..........9-2 LUBRICANTS .............. 9-4...
  • Page 91 CK25/30/CK35 SERVICE INTERVALS Service Time Interval REFERENCE PERIOD SINCE THEN PAGE 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Engine oil Every100Hr 10-8 Change Every200Hr 10-8 Engine oil filter Replace Every200Hr 10-10...
  • Page 92 MAINTENANCE Service Time Interval REFERENCE PERIOD SINCE THEN PAGE 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Every100Hr Check 10-15 Fuel line Every2years Replace 10-24 Every200Hr Check 10-20 HST oil line Every2years Replace 10-24 Every200Hr...
  • Page 93 CK25/30/CK35 LUBRICANTS To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents. CAPACITIES LOCATIONS LUBRICANTS CK25H/30H/35H CK25/30/35 No.2-D diesel fuel Fuel 30 (7.9 U.S.gal.) No.1-D diesel fuel if temperature is below -10°C (14°F) CK25/35 : 7.4 (2.0 U.S.gal.)
  • Page 94 PERIODIC SERVICE HOW TO OPEN THE HOOD ........10-2 DAILY CHECK ............10-3 INITIAL 50 HOURS ............ 10-8 EVERY 50 HOURS ........... 10-12 EVERY 100 HOURS ..........10-14 EVERY 200 HOURS ..........10-19 EVERY 400 HOURS ..........10-21 EVERY 600 HOURS ..........10-21 EVERY 800 HOURS ..........
  • Page 95 CK25/30/35 HOW TO OPEN THE HOOD SIDE COVER HOOD 704OA01C 704OA02C 704OA03C (1) Knob (A) Pull (1) Side Cover (2) Hook (A) Push To open the tractor hood, pull down on It is not necessary to remove the side ! ! ! ! ! CAUTION the knob.
  • Page 96 PERIODIC SERVICE DAILY CHECK CHECKING ENGINE OIL LEVEL For your own safety and maximum ser- ! ! ! ! ! CAUTION vice life of the machine, make a thor- To avoid personal injury: ough daily inspection before starting Be sure to stop the engine be- and operating the machine.
  • Page 97 CK25/30/35 CHECKING TRANSMISSION CHECKING AND REFUELING FLUID LEVEL 1. Turn the key switch to "ON", check the amount of fuel by fuel gauge. 2. Fill fuel tank when fuel gauge shows 1/4 or less fuel in tank. 3. Use grade No.2-Diesel fuel at tem- peratures above -10°...
  • Page 98 PERIODIC SERVICE NOTE No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87) Grade of Diesel Fuel Oil According to ASTM D975. Flash Point, Water and Sediment, Carbon Residue on, 10 percent Ash, °...
  • Page 99 Use clean, fresh water and anti- and allow sufficient time for freeze to fill the recovery tank. excess pressure to escape be- If water should leak, consult fore removing your local KIOTI dealer. completely.
  • Page 100 PERIODIC SERVICE CHECKING GAUGES, METER CLEANING GRILL, RADIATOR AND EASY CHECKER SCREEN AND OIL COOLER SCREEN 1. Inspect the instrument panel for bro- IMPORTANT ken gauge(s), meter(s) and Easy Grill and screen must be clean Checker lamps. from debris to prevent engine 2.
  • Page 101 To avoid personal injury: To prevent serious damage to gine and drain the oil completely into Be sure to stop the engine be- the engine, use only a KIOTI the oil pan. fore changing the oil. genuine filter. All the used oil can be drained out Allow engine to cool down easily when the engine is still warm.
  • Page 102 Replenish the en- level. gine oil up to the prescribed level if 704OA13C Oil Capacity necessary. (1) Drain Plugs CK25/30/35 27 (7.13 U.S.gal.) CK25/30H/35H 30 (7.93 U.S.gal.)
  • Page 103 To prevent serious damage to (1) Hydraulic Oil Filter (1) HST Oil Filter the hydraulic system, use only a genuine KIOTI filter. 2. Remove the oil filter. ! ! ! ! ! CAUTION 3. Place a film of clean transmission...
  • Page 104 PERIODIC SERVICE CHANGING FRONT AXLE ADJUSTING CLUTCH PEDAL CASE OIL 704OA17C 704OA18C 704OA19C (1) Oil Filling Plug (2) Gauge (1) Filling Plug (2) Drain Plug (1) Clutch Rod (A) Free Travel (A) Oil level is Acceptable Within this Range. (3) Check Plug (2) Nut 1.
  • Page 105 CK25/30/35 EVERY 50 HOURS LUBRICATING GREASE FITTINGS You should apply a small amount of multi-purpose grease to the following points every 50 hours or as needed. If your tractor is operated in extremely wet, muddy, or dusty conditions you should lubricate the fittings more often.
  • Page 106 PERIODIC SERVICE CHECKING WHEEL BOLT TORQUE ! ! ! ! ! CAUTION To avoid personal injury: Never operate tractor with a loose rim, wheel, or axle. Any time bolts and nuts are loosened, retighten to specified torque. Check all bolts and nuts fre- quently and keep them tight.
  • Page 107 CK25/30/35 EVERY 100 HOURS CLEANING AIR CLEANER CHANGING ENGINE OIL PRIMARY ELEMENT See "Initial 50 hours" in page 10-8. 3. Replace air cleaner element: Once yearly or after every sixth cleaning, whichever comes first. NOTE Check to see if the evacuator valve ADJUSTING CLUTCH PEDAL is blocked with dust.
  • Page 108 PERIODIC SERVICE CLEANING FUEL FILTER CHECKING FUEL LINE IMPORTANT If dust and dirt enters the fuel system, the fuel pump and in- jection nozzles are subject to premature wear. To prevent this, be sure to clean the fuel filter bowl and element periodically. This job can be done in the field but in a clean place.
  • Page 109 CK25/30/35 ADJUSTING BRAKE PEDAL BATTERY 20 ~ 30 mm (0.787 ~ 0.181 in.) Proper on the pedal. brake pedal free travel Keep the free travel in the right and left brake pedals equal. 1. Release the parking brake 2. Slightly depress the pedals and mea- sure the free travel at the top of the pedal stroke.
  • Page 110 PERIODIC SERVICE Mishandling or abuse of the battery can 3. To slow charge the battery, connect shorten the service life and adds to the battery positive terminal to the maintenance cost of the tractor. charger positive terminal and the negative to the negative, then re- If the battery is weak it will cause the charge in the standard fashion.
  • Page 111 CK25/30/35 ADJUSTING FAN BELT TENSION Table 1 A deflection of between 7 Proper ~ 9 mm (0.28 ~ 0.34 in.) fan belt Tractor Battery Volts when the belt is pressed tension model TYPE in the middle of the span. CK25 1.
  • Page 112 PERIODIC SERVICE EVERY 200 HOURS CHECKING RADIATOR HOSE REPLACING ENGINE OIL AND CLAMP FILTER PRECAUTION AT OVERHEATING See "Initial 50 hours" in page 10-8. Take the following actions in the event the coolant temperature reaches the boiling point, what is called "Overheat- ing"...
  • Page 113 CK25/30/35 CHECKING HST OIL LINE & ADJUSTING TOE-IN POWER STEERING LINE 704OA35A 704OA36A 704OA37A (1) Power Steering Line (A) Wheel - to - wheel distance at rear (1) Lock Nuts (2) Tie Rod (2) HST Oil Line (B) Wheel - to - wheel distance at front 1.
  • Page 114 CHANGING TRANSMISSION ADJUSTING FRONT AXLE PIVOT ADJUSTING ENGINE FLUID VALVE CLEARANCE See "Initial 50 hours" in page 10-9. Consult your local KIOTI dealer for this service. REPLACING FUEL FILTER ELEMENT (See "Cleaning fuel filter" in every 100 704OA38C hours maintenance.)
  • Page 115 CK25/30/35 EVERY 1 YEAR EVERY 2 YEARS REPLACING AIR CLEANER FLUSH COOLING SYSTEM ELEMENT AND CHANGING COOLANT (See "Cleaning Air Cleaner Element" in every 100 hours maintenance.) 704OA39C 704OA40C (1) Drain Plug (1) Recovery Tank (A) FULL (2) Radiator Cap...
  • Page 116 4. Mix the anti-freeze with water, and to the cooling water. (Anti-freeze then fill into the radiator. contains an anti-corrosive agent, CK25/35 (2.0 U.S.gal.) Coolant which will react with the radiator Vol % Freezing Point...
  • Page 117 CK25/30/35 REPLACING RADIATOR HOSE REPLACING HST OIL LINE (WATER PIPES) Replace the hoses and clamps. Replace the hoses and clamps. (See "Checking Radiator Hose and (See "Checking HST oil line" in every Clamp" in every 200 hours maintenance.) 200 hours maintenance.)
  • Page 118 PERIODIC SERVICE SERVICE AS REQUIRED BLEEDING FUEL SYSTEM DRAINING CLUTCH HOUSING REPLACING FUSE WATER 704OA41C 704OA42C 704OA43C (1) Fuel Cock (A) Close (1) Plug (1) Fuse Box (B) Open (C)Air AIR MUST BE REMOVED: Your tractor is equipped with a plug un- Fuses protect the tractor electrical sys- der the clutch housing.
  • Page 119 Work Light damage to the tractor electrical Head Lights / Tail Light system. Refer to the trouble- Timer Relay shooting section of this manual Stop Lights or your local KIOTI dealer for Customer Use specific information dealing with electrical problems.
  • Page 120 STORAGE TRACTOR STORAGE ..........11-2 REMOVING THE TRACTOR FROM STORAGE ..11-3...
  • Page 121 CK25/30/35 TRACTOR STORAGE 1. Check the bolts and nuts for ! ! ! ! ! CAUTION looseness, and tighten if necessary. To avoid personal injury: 2. Apply grease to tractor areas where Do not clean the machine with bare metal will rust also to pivot engine running.
  • Page 122 STORAGE REMOVING THE TRACTOR FROM STORAGE 10. Keep the tractor in a dry place 1. Check the tire air pressure and in- where the tractor is sheltered from flate the tires if they are low. rain. Cover the tractor. 2. Jack the tractor up and remove the 11.
  • Page 123 TROUBLE SHOOTING ENGINE TROUBLESHOOTING ....... 12-2...
  • Page 124 CK25/30/35 ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective measure. Trouble Cause Countermeasure Engine is difficult to start or won't No fuel flow. Check the fuel tank and the fuel filter.
  • Page 125 Loose or defective fan belt Adjust or replace fan belt. Dirty radiator core or grille screens Remove all trash. Coolant flow route corroded Flush cooling system. If you have any questions, contact your local KIOTI dealer.
  • Page 126 OPTIONS OPTIONS ..............13-2...
  • Page 127 CK25/30/35 OPTIONS Consult your local KIOTI dealer for further detail. Work Light High visibility for night work MID PTO Front end weights For front ballast Rear Wheel Weights For rear ballast Sunshade Double Acting Lever (A, B) (only USA) Double Acting Lever (C, D)
  • Page 128 INDEX INDEX ................. 14-2...
  • Page 129 CHANGING TRANSMISSION FLUID ......10-9 ADJUSTING BRAKE PEDAL ........ 10-16 CHANGING TRANSMISSION FLUID ....10-21 ADJUSTING CLUTCH PEDAL ......10-11 CHECK DURING DRIVING(CK25/30) ......5-23 ADJUSTING CLUTCH PEDAL ......10-14 CHECK DURING DRIVING(CK35) ......5-26 ADJUSTING ENGINE VALVE CLEARANCE ..10-21 CHECKING AND REFUELING ........ 10-4 ADJUSTING FAN BELT TENSION .......
  • Page 130 INDEX DAILY CHECK ............10-3 HOOD ..............10-2 DESCRIPTION OF OPERATING SYSTEM ....4-1 HOW TO OPEN THE HOOD ........10-2 DRAINING CLUTCH HOUSING WATER ....10-25 HYDRAULIC UNIT ............ 7-1 DRAWBAR .............. 6-6 DRIVING THE TRACTOR ......... 1-8 IMPLEMENT LIMITATIONS ........3-5 INITIAL 50 HOURS ..........10-8 ENGINE TROUBLESHOOTING .......12-2 INSTRUMENT PANEL AND SWITCHES ....
  • Page 131 CK25/30/35 OPERATING THE TRACTOR ........1-5 REPLACING HYDRAULIC OIL FILTER & OPERATING THE TRACTOR ........5-11 TRANSMISSION OIL FILTER ....... 10-19 OPERATION ............5-1 REPLACING LIGHT BULB ........10-26 OPTIONS ..............13-1 REPLACING POWER STEERING HOSE ..... 10-24 OPTIONS ..............13-2 REPLACING RADIATOR HOSE (WATER PIPES) . 10-24 PARKING THE TRACTOR ........
  • Page 132 INDEX TIRES ..............8-2 TIRES, TREAD AND BALLAST ......... 8-1 TRACTOR SAFETY LABELS ........1-14 TRACTOR STORAGE ..........11-2 TRAVELING SPEED ..........3-4 TREAD ..............8-3 TROUBLESHOOTING ..........12-1 USING 3-POINT HITCH ...........1-10...
  • Page 133 APPENDIX OPERATING TIPS ............. 15-2...
  • Page 134 CK25/30/35 OPERATING TIPS HST TRANSMISSION Make sure you have read Section 1, SAFETY PRECAUTIONS, and Section 5, OPERATION before attempting to follow these tips. Now, set the parking brake, place the Hi-LO range lever to neutral, depress the clutch and start the engine per instructions.
  • Page 135 You will probably find that for most tasks you do with your KIOTI CK25/30/35, you will be operating in the Hi-Lo range of L and M as these are most suitable for doing tasks.
  • Page 136 You now have the tractor in gear and ready to apply pressure to the foot throttle to increase the engine speed and move forward. Note that the transmission of your KIOTI CK25/ 30/35 is not the same as on an automobile.
  • Page 137 APPENDIX Always disengage the clutch quickly, and engage it smoothly without "slipping" the clutch (easing it in and out repeatedly) as this may cause early wear and failure of your clutch. Do not keep your foot on the clutch pedal for the same reasons. Reverse operation may easily be obtained by easing the pressure on the foot throttle, depressing the clutch, moving the SHUTTLE SHIFT LEVER to the reverse position and once again applying pressure to the foot throttle.

This manual is also suitable for:

Ck30Ck35Ck 25

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