Sime UNIQA REVOLUTION Original Instructions Manual

Sime UNIQA REVOLUTION Original Instructions Manual

Low temperature wall mounted boiler
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Cod.
Low temperature wall mounted boiler
UNIQA REVOLUTION
USER, INSTALLATION AND SERVICING INSTRUCTIONS
EN
Fonderie SIME S.p.A.
6328493 - 03/2018 - R0
TRANSLATION OF THE ORIGINAL INSTRUCTIONS

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  • Page 1 Cod. Low temperature wall mounted boiler UNIQA REVOLUTION USER, INSTALLATION AND SERVICING INSTRUCTIONS Fonderie SIME S.p.A. 6328493 - 03/2018 - R0 TRANSLATION OF THE ORIGINAL INSTRUCTIONS...
  • Page 2 – The appliance must be used as intended by Sime that they are supervised or have been instructed who is not responsible for any damage caused to...
  • Page 3 UNIQA REVOLUTION 8110435 USER INSTRUCTIONS COMPLIANCE TABLE OF CONTENTS Our company declares that UNIQA REVOLUTION boilers comply with the following directives: – Gas Appliances Directive 2009/142/EC until 20/04/2018 – Gas Appliances EU Regulation 2016/426 from 21/04/2018 DESCRIPTION OF THE APPLIANCE –...
  • Page 5: Table Of Contents

    USER INSTRUCTIONS TABLE OF CONTENTS USING THE BOILER UNIQA REVOLUTION SHUTDOWN Control panel ........6 Temporary shutdown .
  • Page 6: Using The Boiler Uniqa Revolution

    USING THE BOILER UNIQA REVOLUTION Control panel Programming connector cover plug. pressing any one of these buttons for more than 30 NOTE: seconds generates a fault on the display without preventing boiler operation. The warning disappears when normal conditions are restored.
  • Page 7: Preliminary Checks

    – Before replenishing the heating system, put on protective gloves. Commissioning of the UNIQA REVOLUTION boiler must be carried out by professionally qualified technicians, after which the boiler can operate automatically. It may, however, be necessary for the user to start the appliance autonomously without involving a –...
  • Page 8: Fault / Malfunction Codes

    SHUTDOWN Fault / malfunction codes If a fault/malfunction is detected during boiler operation, the message "ALL" will appear on the display followed by the fault Temporary shutdown code. If the user wishes to interrupt boiler operation, press and hold the button for at least one second, once if in "WINTER If you see alarm “02”...
  • Page 9: Shutting Down For Long Periods

    MAINTENANCE Shutting down for long periods If the boiler is to be left unused for a long period, the following operations need to be carried out: Adjustments – press and hold the button for at least 1 second, once if in For the appliance to operate correctly and efficiently it is "WINTER mode"...
  • Page 11 DESCRIPTION OF THE APPLIANCE TABLE OF CONTENTS Main water circuit ......16 DESCRIPTION OF THE APPLIANCE Sensors .
  • Page 12: Description Of The Appliance

    DESCRIPTION OF THE APPLIANCE Characteristics Identification are high-performing, latest-generation, The UNIQA REVOLUTION boilers can be identified by means of: UNIQA REVOLUTION low-NOx, wall-mounted boilers which Sime has produced for this is located on the outside of the Packaging label: heating and domestic hot water production. The main elements...
  • Page 13: Technical Data Plate

    5.3.1 Technical Data Plate NAME CODE SERIAL NUMBER N° PIN YEAR OF MANUFACTURE CE MARKING WATER CONTENT IN BOILER MAX HEAT INPUT MIN HEAT INPUT MAX USEFUL OUTPUT MIN USEFUL INPUT MAX OPERATING TEMPERATURE MAX OPERATING PRESSURE D.H.W. CONTENT MIN HEAT INPUT MAX D.H.W.
  • Page 14: Structure

    Structure Boiler drain Expansion vessel System pump Combustion chamber Water pressure transducer Dual sensor (thermal safety/ Return probe delivery) Automatic bleed valve Compressor Water/gas capacitor Diverter valve Burner System filling unit Ignition/detection electrode Domestic hot water sensor Primary heat exchanger Control panel Air evaporator Domestic hot water heat...
  • Page 15: Technical Features

    Technical features DESCRIPTION UNIQA REVOLUTION CERTIFICATIONS Country of intended installation IT – EN – ES Fuel G20 - G30/G31 PIN number 1312CS6207 Category II2H3+ Appliance classification C10 - C12 - C12X - C32 - C32X - C42 - C42X - C52 - C52X - C82 - C82X Class NO 6 (<...
  • Page 16: Main Water Circuit

    Main water circuit Fig. 11 KEY: Air bleed valve M System delivery Water pressure transducer R System return System expansion vessel U Domestic hot water outlet Return probe E Domesti hot water inlet System delivery valve (on request) S Safety valve outlet Gas valve (on request) G Gas supply Domestic hot water inlet valve (on request)
  • Page 17: Sensors

    Sensors Circulation pump The sensors installed have the following characteristics: The flow-head performance curve available for the heating – Dual sensor (thermal safety/output) NTC R25°C; 10kΩ β25°- system is shown in the graph below. 85°C: 3435 – domestic hot water sensor NTC R25°C; 10kΩ β25°-85°C: 3435 RESIDUAL HEAD (mbar) –...
  • Page 18: Control Panel

    pressing any one of these buttons for more than 30 NOTE: 5.11 Control panel seconds generates a fault on the display without preventing boiler operation. The warning disappears when normal conditions are restored. DISPLAY “SUMMER” . This symbol appears when the boiler is operating in "Summer"...
  • Page 19: Wiring Diagram

    5.12 Wiring diagram BROWN BLUE BROWN 3 2 1 BLUE BROWN BLUE CN12 CN13 CN15 CN14 CN11 CD .6324905 BLACK GREY BLACK Line Gas solenoid valve High pressure switch Neutral Domestic hot water sensor External sensor Fuse (3.15AT) SM1-2 Dual sensor (thermal safety/ Return Probe Fuse (4AR) delivery)
  • Page 21 INSTALLATION AND SERVICING INSTRUCTIONS TABLE OF CONTENTS INSTALLATION MAINTENANCE Receiving the product ......22 Adjustments.
  • Page 22: Installation

    CAUTION The appliance must only be installed by the Sime Technical Service or by qualified professionals who suitable protective safety equipment. MUST wear...
  • Page 23: Handling

    Handling Installation room During transportation, the boiler must be kept in a vertical The room where the appliance is to be installed must comply position, and knocks against walls or hard surfaces should be with the Technical Regulations and Legislation in force. It must avoided.
  • Page 24: Appliance

    When UNIQA REVOLUTION boilers are installed on old systems In any case, please refer to and comply with Legislation and or systems requiring updating, it is recommended the installer specific Technical Standards in force.
  • Page 25: Plumbing Connections

    G20 gas or G30/G31. The G20 models can be converted to function with G30/G31 using the "specific nozzle kit" (optional) provided by Sime on request separately from the boiler. If changing the type of gas to be used, carry out the entire "GAS 65 65 65 65 CONVERSION"...
  • Page 26: Smoke Outlet And Combustion Air Inlet

    These ducts are UNIQA REVOLUTION considered an integral part of the boiler and are provided by Sime as an accessory kit, to be ordered separately from the appliance on the basis of the type permitted and the system requirements.
  • Page 27: Coaxial Duct (Ø 60/100Mm)

    (2) and the screws (3) to fix everything in place. Boilers leave the factory equipped with a diaphragm (1) with the following characteristics: – UNIQA REVOLUTION : diaphragm Ø 87.5 mm. Fig. 23 When the outlets are Type C12 or C42 the diaphragm is to be...
  • Page 28 Load loss accessory Ø 80 mm Example: calculation of the load loss of a UNIQA REVOLUTION boiler. Load loss (mm H Load loss (mm H Description Code UNIQA REVOLUTION Accessories Ø 80 Code Quantity Inlet Outlet Total Inlet Outlet Extension W. 1000 90°...
  • Page 29: Electrical Connections

    If this cable needs to be replaced, an original spare must be – cut the bottom of the cap (5) using a suitable tool (a) requested from Sime . – turn over the cap (5) as shown (b) and refit it on the air outlet,...
  • Page 30: 6.12.1 External Sensor

    – remove the screws (3) securing the control panel (4) CAUTION – move the panel (4) upwards (a) but keeping it in the side It is compulsory: guides (5) to the end of travel – to use an omnipolar cut-off switch, disconnect –...
  • Page 31: 6.12.2 Chrono-Thermostat Or Air Thermostat

    6.12.2 Chrono-thermostat or Air Thermostat MULTI ZONE system - with pump, air thermostat and external sensor. The electrical connection of the chrono-thermostat or air thermostat has already been described. When fitting the component in the room where the readings are to be taken, follow the instructions provided on the packaging of the product itself.
  • Page 32: 6.13.2 Emptying Operations

    Domestic hot water circuit: 6.13.2 EMPTYING operations – open the isolation valves of the domestic hot water circuit (if present) Domestic hot water circuit: – open one or more than one hot water valve to fill and bleed the – close the domestic hot water circuit isolation valve domestic hot water circuit (prearranged in installation) –...
  • Page 33: Commissioning

    COMMISSIONING – if there is a fault, the message "ALL" will appear on the Preliminary operations display, the fault code (eg. "06" - no flame detected) and the message WARNING – Should it be necessary to access the areas in the bottom part of the appliance, make sure that the system components and pipes are not hot (risk of burning).
  • Page 34: List Of Parameters

    When all the parameter modifications have been made, exit the – press the button to scroll up the list of parameters and parameter menu by pressing and holding down the buttons then to scroll down the list for at least 5 seconds until the initial all at the same time screen is displayed.
  • Page 35: Domestic Hot Water Sensor

    Type Description Range U.M. Step Default Zone valve / relaunch pump activation delay 0 .. 99 Domestic hot water activation delay with 0 .. 30 solar power -- = disabled Anti-legionella function (only hot water tank) 50 .. 80 Maximum domestic hot water temperature 35 ..
  • Page 36: Display Of Operating Data And Counters

    TABLE OF INFORMATION DISPLAYED Display of operating data and counters Type Description Range Step Once the boiler is operating a qualified technician can view the SW version operating data and the counters as follows: - 9 .. – from the operating screen in the mode enabled at that External sensor °C or SUMMER...
  • Page 37: Gas Conversion

    Gas conversion – move the panel (4) upwards (a) but keeping it in the side models can be transformed from operating UNIQA REVOLUTION guides (5) to the end of travel with G20 (methane) to G30/G31 (LPG), by installing the “Nozzle –...
  • Page 38: Automatic Calibration Procedure

    – unscrew the swivel joint (8) Automatic calibration procedure – remove the clip (9) This procedure MUST ALWAYS be performed when the appliance – unscrew the two front screws (10) is first turned on, when the gas is changed and after replacing: –...
  • Page 39: Modifying Parameters And Adjusting The Pressure

    – keep the button pressed and scroll through the parameters – press the button > to set the value at "5" until reaching parameter "03" – the modified value will be stored automatically – press the > button and select “0" (METHANE) or “1” (LPG) –...
  • Page 40: Checking The Co 2 With The Chimney Sweep Function

    Adjusting minimum gas pressure: Checking the CO with the chimney sweep twice, the message "P00" will appear on – press the button function the display This function lasts 15 minutes and is activated by proceeding as follows: CAUTION There must be no heat requests in progress (hot water valves closed or TA open/not activated).
  • Page 41: Modifying The Co 2 Values

    – press the > button again to run the boiler at maximum power – press and hold the button > to set the value at "49" again – press the button to exit the "Chimney sweeper Procedure”. The boiler water delivery temperature will appear on the display –...
  • Page 42: Domestic Hot Water Comfort Function (Preheating)

    Domestic hot water comfort function (preheating) models have a "domestic hot water comfort" UNIQA REVOLUTION function which ensures the best performance in terms of domestic hot water, reducing the time necessary for the hot water to become available and ensuring that the temperature is stable.
  • Page 43: Maintenance

    MAINTENANCE Adjustments Cleaning the inside of the appliance For the appliance to operate correctly and efficiently it is recommended that the User calls upon the services of a CAUTION Professionally Qualified Technician to carry out ANNUAL External casing seals off the appliance from the maintenance.
  • Page 44: Cleaning The Heat Exchanger

    8.3.2 Cleaning the heat exchanger 8.3.4 Checking the ignition/detection electrode – remove the eight screws (5) and remove the front panel (6) Check the state of the ignition/detection electrode and replace from the combustion chamber (6) working carefully so as not if necessary.
  • Page 45: Checks

    – close the gas valve Checks – loosen the "nozzle pressure" point (6) and the screw of the "supply pressure" point (7) and connect each one to a pressure 8.4.1 Checking the smoke duct gauge It is recommended that the user checks that the combustion air inlet duct and smoke outlet duct are integral and airtight.
  • Page 46: Unscheduled Maintenance

    – open one or more than one hot water tap Unscheduled maintenance – press the button to make the boiler operate at maximum > If replacing the electronic board , the user MUST set the power "Hi" and check that the gas pressure values on the parameters as indicated in the table.
  • Page 47: Maintenance Request

    Type Fault Solution Type Fault Solution Gas valve modulator - Check the electrical - Check for blockage in disconnected connection Irregular combustion chimney Incorrect configuration - Set the parameter tS 0.4 (temporary error) - Check for any dirt on the of the open /sealed (Combustion configuration) air evaporator...
  • Page 48 PRODUCT DATA SHEET UNIQA REVOLUTION D.H.W load profile declared C.H. energy efficiency class D.H.W. energy efficiency class Heat output (kW) C.H. annual energy consumption (GJ) D.H.W. annual combustible consumption (GJ) C.H. seasonal energy efficiency (%) D.HW. energy efficiency (%) Sound power dB(A) Specific precautionary measures to be adopted at the time of assembly, installation or maintenance of the equipment...
  • Page 49: Burner

    24,131 Contact details Fonderie Sime S.p.A. Via Garbo 27, 37045 Legnago (VR) ITALIA a. High-temperature regime means 60°C return temperature at heater inlet and 80°C feed temperature at heater outlet. b. Low-temperature regime means for condensing boilers 30°C, for low-temperature boilers 37°C and for other heaters 50°C return temperature.
  • Page 52 Fonderie Sime S.p.A - Via Garbo, 27 - 37045 Legnago (Vr) Tel. +39 0442 631111 - Fax +39 0442 631292 - www.sime.it Fonderie SIME S.p.A. reserves the right to make changes at any time without prior notice in order to improve its products without compromising the essential characteristics.

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