Technogym Run Excite 500 Service Maintenance Manual
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Technogym Run Excite 500 Service Maintenance Manual

Up to 25km/h speed
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S
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ERVICE
MAINTENANCE MANUAL
R
. 1.5
EV

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Ken
January 22, 2025

" Blocked error 3". Kindly how can I fix that problem.

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1 comments:
Mr. Anderson
May 14, 2025

To fix the "Blocked error 3" on the Technogym Run Excite 500, follow these steps:

1. Check communication between the lower and upper assemblies, as a loss can cause the error.
2. Inspect power supply to the inverter. Make sure it is not interrupted.
3. Check the inverter for error conditions. The inverter may have detected a fault and stored an error code.
4. Inspect the digital plan board: If it detects an error during tread belt motor movement, it will display the error and cut inverter power.

Use a tester to check the emergency stop microswitch contacts. They should be normally closed with resistance less than 5 Ohm. Also check the wiring of the microswitches, and verify connections at patch connector B and connector CN9. Replace any defective parts.

This answer is automatically generated

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Summary of Contents for Technogym Run Excite 500

  • Page 1 & ERVICE MAINTENANCE MANUAL . 1.5...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Contents 1. GENERAL NOTICES............................1.1 1.1............................... 1.1 NTRODUCTION 1.2............................1.1 ECOMMENDATIONS 1.3..................... 1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS........................2.1 2.1............................ 2.1 VAILABLE VERSIONS 2.2........................
  • Page 6 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3.2.3. The signals involved ........................3.13 3.3..........................3.14 LEVATION MOTOR DRIVE 3.3.1. Mechanics............................. 3.14 3.3.2. Control............................3.14 3.3.3. The reset procedure ........................3.15 3.3.4. The signals involved ........................3.15 3.4.........................
  • Page 7 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.12.3. The inverter display shows UU..................... 6.39 6.12.4. The inverter display shows OU..................... 6.41 6.12.5. The inverter display shows EF ..................... 6.42 6.12.6. The inverter display shows OLr....................6.44 6.13. “SPEED ERROR” ....................
  • Page 8 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.1.4. Priority setting..........................9.2 9.1.5. Maximum exercise time ........................9.3 9.1.6. Pause time ............................9.3 9.1.7. Modifiable target heart rate ......................9.3 9.1.8. Enable TGS............................. 9.4 9.1.9. Enable keyboard ..........................9.4 9.1.10.
  • Page 9 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.4. 900 W ............9.26 MENU CONFIGURATION FOR ELLNESS MODELS 9.4.1. TV channel tuning......................... 9.26 9.4.2. Wellness TV adjustments ......................9.28 9.5. 700E 900E W ..........9.29 ADIO MENU CONFIGURATION FOR ELLNESS MODELS 9.5.1.

  • Page 10: Run Excite: Service & Maintenance Manual - Rev

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Page intentionally left blank Page vi...

  • Page 11: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 12: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 13: Technical Characteristics

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2. TECHNICAL CHARACTERISTICS 2.1. AVAILABLE VERSIONS There machine is available in 5 versions: • Run 500: machine with LED display • Run 700: machine with LED display • Run 700E: machine with Wellness TV display •...

  • Page 14: Conformity Regulations

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 . ELECT CAL C HARACTERISTIC ERSION 180-265 VAC European version 220 Vac 180-242 VAC US version Mains voltage 108-132 VAC USA - Canada version 120 Vac 95-105 VAC Japan version 100 Vac 50 - 60 Hz European version 220 Vac 60 Hz USA version...

  • Page 15: Ambient Specifications

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.5. AMBIENT SPECIFICATIONS Operating from 5° to 35° C Temperature Storage from -10 to 70° C Operating from 30% to 80% non-condensing Humidity Storage from 5% to 85% non-condensing 2.6. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products.
  • Page 16 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Characters description key to values IT = Itali DE = German FR = French US = American English 14,15 Language NL = Dutch BR = Portuguese JP = Japanese UK = British English ES = Spanish I = Italy E = international (standard)

  • Page 17: Wiring Diagram

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7. WIRING DIAGRAM The machine consists of 2 assemblies which are connected together as illustrated below: Patch Conn. D LOWER UPPER TRM-20 TRM-19 ASSEMBLY ASSEMBLY Patch Conn. F Depending on the model, these 2 assemblies can have the different configurations illustrated below. 2.7.1.

  • Page 18: Ul 220 Vac Lower Assembly

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.1.2. UL 220 VAC lower assembly BELT LIMIT ELEVATION Patch MOTOR SWITCH MOTOR conn. R TRM-08 TRM-10 TRM-06 TRM-07 TRM-46 Patch Patch Patch Patch conn. G conn. M conn. I TRM-03A conn.

  • Page 19: Upper Assembly: Led Version

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.1.4. Upper assembly: LED version OWNZONE RECEIVER CSAFE LED BOARD BOARD 12 Vdc TRM-28/B TRM-23 TRM-24 TRM-31 TRM-21 Patch Patch ELEVATION Conn. O Conn. N JOYSTICK TRM-28 TRM-29 TRM-29 386 BOARD SPEED JOYSTICK DIGITAL PLAN BOARD...

  • Page 20: Upper Assembly: Wellness Tv Version

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.1.5. Upper assembly: Wellness TV version OWNZONE RECEIVER DISPLAY 12 Vdc TRM-28/B TGS/ LVDS CSAFE KEYBOARD SMART BOARD BOARD CARD BOARD Patch Patch Conn O Conn N TRM-21 TRM-31 TRM-32 TRM-28 CN11 ELEVATION TUNER...

  • Page 21: Model

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.2. MODEL 2.7.2.1. EU 220 VAC lower assembly BELT LIMIT ELEVATION Patch MOTOR SWITCH conn. R MOTOR TRM-08 TRM-10 TRM-07 TRM-06 TRM-46 Patch Patch Patch Patch conn. M conn. I TRM-03 conn.

  • Page 22: Ul 220 Vac Lower Assembly

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.2.2. UL 220 VAC lower assembly BELT LIMIT ELEVATION Patch MOTOR SWITCH MOTOR conn. R TRM-08 TRM-10 TRM-06 TRM-07 TRM-46 Patch Patch Patch Patch conn. G conn. M conn. I TRM-03A conn.

  • Page 23: Upper Assembly, Led Version

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.2.4. Upper assembly, LED version OWNZONE RECEIVER CSAFE LED BOARD BOARD 12 Vdc TRM-28/B TRM-23 TRM-24 TRM-31 TRM-21 Patch Patch Conn. O Conn. N TRM-28 386 BOARD DIGITAL PLAN BOARD TRM-25 RIGHT TRM-32 SENSOR...

  • Page 24: Upper Assembly: Wellness Tv Version

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.2.5. Upper assembly: Wellness TV version OWNZONE RECEIVER DISPLAY 12 Vdc TRM-28/B TGS/ LVDS CSAFE KEYBOARD SMART BOARD BOARD CARD BOARD Patch Patch Conn O Conn N TRM-21 TRM-31 TRM-32 TRM-28 CN11 TUNER SPLITTER...

  • Page 25: Model

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.3. MODEL 2.7.3.1. EU 220 VAC lower assembly BELT LIMIT ELEVATION MOTOR SWITCH MOTOR TRM-08 TRM-10 TRM-06 Patch Patch Patch Patch conn. M conn. I conn. G conn.. H TRM-03 TRM-36 TRM-36 TRM-AZION FILTER...

  • Page 26: Ul 220 Vac Lower Assembly

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.3.2. UL 220 VAC lower assembly BELT LIMIT ELEVATION MOTOR SWITCH MOTOR TRM-08 TRM-10 TRM-06 Patch Patch Patch Patch conn. G conn. M conn. I TRM-03A conn.. H TRM-36A TRM-36B TRM-AZION FILTER TRM-AZION CIRCUIT...

  • Page 27: Upper Assembly, Led Version

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.7.3.4. Upper assembly, LED version CSAFE BOARD TRM-31 TRM-28 RECEIVER 386 BOARD KEYBOARD DISPLAY DISPLAY BOARD TRM-32 TRM-20 TGS/ SMART Patch TRM-15 CARD Conn B BOARD EMERGENCY BUTTON Patch Patch Conn D Conn F TRM-19 Page 2.15...

  • Page 28: Wiring

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2.8. WIRING TRM-02: High voltage cable Power entry socket – Circuit breaker Power entry Signal Color Circuit breaker socket terminal Faston Neutral Blue Faston Line Brown TRM-03: High voltage cable Circuit breaker - Filter Circuit breaker Signal Color...
  • Page 29 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-06: Belt motor cable Patch connector - Motor Patch Signal Color Motor Black 1 Black 2 Black 3 internally connected cable thermal cutout + Black 4 thermal cutout - Black 5 Black 6 TRM-07: Encoder cable Patch connector - Encoder...
  • Page 30 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-14: Inverter power supply cable Relay - Inverter Relay Signal Color Inverter Line Blue Neutral Brown TRM-15: Emergency button cable Patch connector - Microswitch Patch Signal Color Micro 1 Micro 2 Emergency Brown Reference...
  • Page 31 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-19: Cable connecting upper and lower assemblies Patch connectors –Download Board Patch Signal Color Download Board Green-White Green Digital Gnd Orange-White Download Blue Reset Blue-White Digital Gnd Orange 485 Tx/Rx + Brown-White 485 Tx/Rx - Brown...
  • Page 32 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-20: Display communication and power supply cable Patch connector – Digital Plan Board – Patch connector Patch Signal Color Digital Plan Board CN14 Green-White Green Digital Gnd Orange-White Download Blue Reset Blue-White Digital Gnd Orange...
  • Page 33 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-25: Hand sensor board cable Digital Plan Board – Hand Sensor Board Digital Plan Signal Color Hand sensor Board board CN13 +5 Vdc power supply Brown Board Reset Yellow Pulse out Green Reference White...
  • Page 34 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-28/B: OwnZone receiver cable Patch connectors – OwnZone Receiver OwnZone Signal Color Patch Patch Receiver I2C clock Blue I2C data Green Pulse (beat to beat) Brown Power supply White Yellow External Reset Orange TRM-29: Joystick cable Digital Plan Board - Microswitch...
  • Page 35 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-36: Belt motor + Limit switch cable Patch connectors – Belt motor – Limit switch Patch Signal Color Inverter Elevation board Brown White Black Thermal cutout + Thermal cutout - Gray Patch Signal Color...
  • Page 36 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-38: Motor compartment fan cable (extension) Power supply board – Patch connectors - Inverter Power supply Signal Color Inverter Patch Patch board 24 Vdc power supply White Black TRM-42: Download board power supply cable Power supply board –...
  • Page 37 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-48: Inlet DVD video cable Connectors board – AUX input board Connectors Signal Color AUX input board board Color Left audio IN White Shield Right audio IN Shield Video IN Yellow Shield Commutation White...
  • Page 38 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TRM-AZION: Inverter + elevation motor cable Download board - Inverter Inverter Signal Color Elevation board Input signal reference White Input signal reference Input signal reference White Direction control Brown Enable motor movement Green Pulses Yellow...

  • Page 39: Principles Of Operation

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: DISPLAY ELEVATION JOYSTICK CSAFE USER FAN (900 only) BOARD (not on 500) SPEED JOYSTICK (900 only) CARDIO RECEIVER...

  • Page 40: 900 Led Models

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 • BOARD This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine. • ISPLAY OARD This is the heart of the display: this board acts as the interconnection hub for all the components of the display, and serves as the point of connection with the electrical box.
  • Page 41 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 This is the heart of the display: this board acts as the interconnection hub for all the components of the display, and serves as the point of connection with the electrical box. In particular, its functions are: receives commands of the machine program from the 386 Board;...

  • Page 42: 900E Models (Wellness

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 • LED B OARD Contains the circuits for the LEDs and the alphanumeric displays. The board includes the following indicator LEDs: LED name Color Description if ON the +5 Vdc supply is correctly LED1 green stabilized by the Digital Plan board.
  • Page 43 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 TGS/Smart Card board; > LVDS board; > Keyboard; > Headphone Jack; > Splitter / amplifier; > Power supply inverter for LCD. > The main functions of the board are: Distributes to the display the voltages received from the Power Supply Board; >...

  • Page 44: Csafe Board

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 • EADPHONE Two jacks are provided on the machine for connecting headphones. The two jacks are connected in parallel to a stereo output of the CPU board. In addition to the audio signals, the connector also includes a sense signal for routing the output to the headphones, if installed.

  • Page 45: Joystick

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3.1.6. OYSTICK Only on the 900 models, there are 2 joysticks for adjusting the elevation and the speed. These joysticks in fact send the Digital Plan Board the same signals produced by pressing the “+” and “-” or “↑“...

  • Page 46: Belt Motor

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3.1.10. B ELT MOTOR An asynchronous three-phase motor which, by means of a pulley and poly-v belt, turns the driving roller of the tread belt. Each motor phase is equipped with a normally-closed thermal cutout which opens when the temperature exceeds a preset threshold, in order to safeguard the integrity of the motor.

  • Page 47: Elevation + Cut-Out Board

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 • provides an optically isolated interface for the 485 serial communication between the boards; • provides an interface for loading firmware to the inverter. The board includes the following test points: Test point Description name...
  • Page 48 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 The board includes the following test points: Test point Description name Digital circuits +5Vdc supply DGND +5VA Auxiliary +5Vdc supply AGND Motor direction signal +24V signal for the motor 0V signal for the motor Encoder input signal The board includes the following indicator LEDs: LED name...

  • Page 49: Elevation Motor

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3.1.14. E LEVATION MOTOR This is a linear actuator equipped with 24 Vdc motor, integral reduction gear and a rod that is pushed backward and forward by the motor. This rod acts upon a frame connected to the front wheels of the machine: when the rod moves so does the frame, thereby lowering raising the machine.

  • Page 50: Tread Belt Motor Drive

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3.2. TREAD BELT MOTOR DRIVE 3.2.1. ECHANICS The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving roller and the belt which connects them. In this way, a given belt motor speed corresponds to a predetermined linear tread belt speed.
  • Page 51 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 If the inverter no longer receives the feedback signal from the encoder, it stops with error code EAC and the machine displays the “SPEED ERROR” message. If the machine is turned off and on again it will resume operation in open loop mode, that is to say ignoring the encoder signal.

  • Page 52: Elevation Motor Drive

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3.3. ELEVATION MOTOR DRIVE 3.3.1. ECHANICS The machine incline is varied by moving a frame connected to the front wheels by means of the elevation motor rod. The motor movement is detected by a hall sensor which provides the motor motion control signal: each motor revolution generates a predetermined number of pulses and produces a known displacement of the rod and hence of the machine incline.

  • Page 53: The Reset Procedure

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 To actuate the motor, the digital plan board communicates over the RS-485 serial link with the inverter through the download board. Based on the commands received, the inverter outputs 2 appropriate digital signals (enable motor signal and direction signal) to the elevation board for actuating the elevation motor.
  • Page 54 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 • Up/Down Signal This is the signal generated by the inverter (pins 15-6) to determine the direction of movement of the elevation motor. The signal is –24 Vdc for elevation movements in the “down” direction, and 0 Vdc for movements in the “up”...

  • Page 55: Emergency Stop Management

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3.4. EMERGENCY STOP MANAGEMENT 3.4.1. ONTROL The control block diagram is as follows: Emergency Contact 2-6/CN9 3-6/CN9 Clear Keyboard Digital Plan Board 5-6/CN9 4-6/CN9 RS-485 Reset Emergency 10-12/X1 9-12/X1 Download Board 10-12/X2 9-12/X2 Reset...

  • Page 56: The Signals Involved

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 but if the emergency is tripped the contact opens and the inverter, which is no longer supplied, stops driving both the tread belt and elevation motors. Once the elevation board has received an alarm signal, even if the emergency reverts to the non- tripped state, the alarm condition will persist until the digital plan board sends a reset signal resulting from the “Clear”...

  • Page 57: Accessories

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out: RJ45 Connector Signal +5 Vdc Ground...

  • Page 58: Programming Plug For Csafe Board

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 4.3. PROGRAMMING PLUG FOR CSAFE BOARD When programming the machine using the 0WC00434AA connecting cable described above, it is necessary to fit plug (code 0WC00638AA) into the free RJ-45 port on the back of the display, to avoid any type of interference during the operation.

  • Page 59: Monitor Plug For Csafe Port

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 4.5. MONITOR PLUG FOR CSAFE PORT When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port. During the CSafe port test function, the plug connects the transmit channel directly to the receive channel, thereby producing a positive test outcome if the port is functioning correctly.

  • Page 60: Wellness Tv Upgrade Kit

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 4.6. WELLNESS TV UPGRADE KIT There are upgrade kits available for converting Excite machines from the version with traditional LED display to the version with Wellness TV display. The kit also includes all the cables and connectors required for the input of the antenna signal. The table below gives the codes of the kits for each machine.

  • Page 61: Installation Procedure

    (7) TRM-46 cable (cod.0WC00444AC); (8) Rubber cable holder (cod. 0G081); (9) Screws (cod. 0Z733); (10) Cable clamp (cod. 0V2278); Figure 4.6-1 (11) Cable tie (cod. 0V2273); (12) Technogym logo sticker (cod.0E000344); (13) 15-inch LCD display assembly. Figure 4.6-2 Page 4.5...
  • Page 62 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the 2 screws a on either side of the machine using an 8-mm hex T-wrench. 3.
  • Page 63 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9. Fix the cable to the top of the column using the fastener d already fitted on the machine frame. Figure 4.6-6 10. Fix the union connector 3 to the cable clamping plate 2, securing it with its lock nut, as shown in the figure.
  • Page 64 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 13. Use the two self-tapping screws 1 to fix the plate 2 on the machine guard, in the position shown in the figure. On certain machines it may be necessary drill the guard at a point coinciding with the connector, so that it can be accessed from the outside.
  • Page 65 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 22. Insert cable 6, TRM-47, into the opening on the lower left of the control panel, as illustrated in the figure, until it comes out inside the display compartment. Cable 6 must be inserted in such a way that the female connector remains outside the control panel, to connect with cable TRM-46 that comes out of the...
  • Page 66 29. Plug all remaining cables back into the display. Figure 4.6-17 30. Assemble the new display on the machine and affix the Technogym logo sticker 12 on top, as shown in the figure. 31. Turn on the machine and check that it is working properly.

  • Page 67: Installation Instructions

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 68: Installation

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 5.3. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph 5.1. “Specifications and requirements”.) 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 69: Troubleshooting

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6. TROUBLESHOOTING The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used. This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

  • Page 70: Roubleshooting Service Menu For 700 And 900 Models

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.1. TROUBLESHOOTING SERVICE MENU FOR 700 AND 900 MODELS This section can be used to test the operation of certain machine components (AC/DC Motors, LED display, keyboard, serial ports, inverter). It is invoked, when the machine is in standby mode, by simultaneously pressing the keys 369.

  • Page 71: Automatic Tests

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 To scroll through the list of available functions, press the + or – speed keys to display the next or previous item. Confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR key for a few seconds.

  • Page 72: Inverter Test

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.1.1.3. Inverter Test The inverter test checks the serial communications link between the high kit and the low kit. The test can have two outcomes: • “Test Successful, press Enter to continue”: This means that the test was completed successfully, i.e.

  • Page 73: Reset Result

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Note that if this function is invoked without having previously run any tests, it will show a negative outcome for all the items. This is because it merely displays the results, but does not actually carry out the tests.

  • Page 74: Troubleshooting Service Menu For 500 Model

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.2. TROUBLESHOOTING SERVICE MENU FOR 500 MODEL This section can be used to test the operation of certain machine components (AC/DC Motors, LED display, keyboard, serial ports, inverter). It is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR.

  • Page 75: Automatic Tests

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 To scroll through the list of available functions, press the + or – speed keys to display the next or previous item. Confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR ey for a few seconds.

  • Page 76: Led Test

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 • “Test Successful, press Enter to continue”: This means that the test was completed successfully, i.e. that the serial link is active and the inverter is not in an error condition. •...

  • Page 77: Reset Result

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.2.1.7. Reset Result This function clears the output of the Test Results viewing function, resetting the outcomes of all the tests to KO. 6.2.2 ANUAL This section groups together tests for manually checking the operation of certain peripheral devices. After se cting the desired test item using the + and –...

  • Page 78: The Encoder Does Not Work Properly

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.3. THE ENCODER DOES NOT WORK PROPERLY First of all, check the configuration value of parameter P60 of the inverter, because of it requires a different value according to the encoder model, mounted on the machine. In particolar set: •...

  • Page 79: The Display Fails To Illuminate

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.4. THE DISPLAY FAILS TO ILLUMINATE This error occurs when the power supply voltage does not reach the upper assembly. THE DISPLAY FAILS TO ILLUMINATE Does the wall outlet supply the Plug the machine into a working electrical outlet correct v oltage?
  • Page 80 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Is the v oltage at the Replace the circuit output of the circuit breaker breaker correct? Is the v oltage at the input Replace cable TRM-03 to the f ilter correct? Is the v oltage at the Replace the f ilter output of the f ilter correct?
  • Page 81 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Are the DC v oltages at the Replace cable TRM-18 input to the download board? Are the DC v oltages at the Replace the download output to the download board? board Are the DC v oltages on patch Replace cable TRM-19 connector D correct?
  • Page 82 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Are the DC v oltages at the input to the digital plan Replace cable TRM-20 board correct? Are the DC v oltages at the Replace the digital output of the digital plan plan board and/or the board correct? 386 board...
  • Page 83 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 As for step (4) but across the output of the filter. As for step (1) but across pins 4 and 2 of connector XA from the power supply board. Using a tester, check that all the output voltages on connectors X2 and XU of the power supply board are correct, by referring to paragraph 2.8.

  • Page 84: The Wellness Tv Display Fails To Illuminate

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.5. THE WELLNESS TV DISPLAY FAILS TO ILLUMINATE This error occurs when the power supply voltage does not reach the upper assembly. THE WELLNESS TV DISPLAY FAILS TO ILLUMINATE Does the wall outlet supply the Plug the machine into a correct v oltage? working electrical outlet...
  • Page 85 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Is the v oltage at the Replace the circuit output of the circuit breaker breaker correct? Is the v oltage at the input Replace cable TRM-03 to the f ilter correct? Is the v oltage at the Replace the f ilter output of the f ilter correct?
  • Page 86 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Are the DC v oltages at the Replace cable TRM-18 input to the download board? Are the DC v oltages at the Replace the download output to the download board? board Are the DC v oltages on patch Replace cable TRM-19 connector D correct?
  • Page 87 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Are the DC v oltages at the input to the LCD inv erter Replace cable CV-281 correct? Are the AC v oltages at the output to the LCD inv erter Replace LCD inv erter correct? Is the LCD neon lamp on? Replace LCD...
  • Page 88 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Try to replace the CPU Replace the LCD board. CPU board damage It works? Follow th procedure step by step to correctly diagnose the problem. Take particular care with the check high lighted by circled numbers, which a re described in detail below: speed up the troubleshooting procedure, check the state of the...
  • Page 89 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 (12) Place the tester probes across the live pin 1 and pin 2 of the connector CN5 of the CPU board. The measured voltage should be approxim ately 12 Vdc. Place the tester probes across the live pin 5 and pin 4 of the connector CN5 of the CPU board.

  • Page 90: No Audio Sound

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.6. NO AUDIO SOUND This error can be due to incorrect m achine configuration, or to problem s with the audio signal. NO AUDIO SOUND Correc tly conf igure the Is the TV standard correctly "T V Standard"...

  • Page 91: N Otv Picture

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.7. NO TV PICTURE Check that the machine is connected to an antenna signal This error can be due to incorrect machine configuration, or to problems with the antenna signal. NO TV PICTURE Is the antenna cable properly Connect the cable connected to the connector...
  • Page 92 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Check that the antenna cable is correctly connected to connector J1 on the connector board. Carry out the configuration procedure described in paragraph 9.3.9. “TV Standard”. For models with European electronics, unplug the antenna cable from the connector board and plug it into the tuner;...

  • Page 93: The Radio Does Not Play

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.8. THE RADIO DOES NOT PLAY The radio signal can only be acquired from an analog antenna signal. If the machine is connected to a digital source it will be impossible to use the radio function. This error can be due to an incorrect machine configuration, or to problems with the antenna signal.
  • Page 94 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 After disconnecting the splitter from the tuner, procure a female RC connector and a copper wire about 1.5 m long. Connect the copper wire to the tuner through the RC connector, so that it serves as an antenna.

  • Page 95: Emergency Stop" Message On The Display

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.9. “EMERGENCY STOP” MESSAGE ON THE DISPLAY This error message may appear when: • the digital plan and 386 boards have detected a dangerous fault; • the user has pressed the emergency button; •...
  • Page 96 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Does the "Emergency Stop" message appear on Correct operation the display ? Replace the Is the emergency button working properly ? emergency button Does the emergency button contact correctly Replace cable TRM-15 reach patch connector B? Does the emergency Replace the digital...
  • Page 97 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 As for step (2) but on patch connector B. As for step (2) but on connector CN9 of the digital plan board. Page 6.29...

  • Page 98: The Equipment Is Blocked" Message On The Display

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.10. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY Th s error message can be caused by: • loss of communication between the lower and upper assem blies; • interruption of the power supply to the inv erter;...

  • Page 99: The Inverter Is Off

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.11. THE INVERTER IS OFF The inverter is off if: • the mains voltage does not reach the inverter; • the mains voltage isolating relay is not working properly; • the inverter power circuits are defective; •...
  • Page 100 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Is the relay enable-signal output by the elev ation + cut- Replace cable TRM-35 out board correct? Is the emergency signal at the Replace the elev ation input to the elev ation + cut-out + cut-out board board? Is the emergency signal at the...
  • Page 101 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Is the emergency signal at the Replace the digital output of the digital plan board Replace cable TRM-20 plan board correct? It mi t also be helpful to refer to the theoretical explanation of the emergency stop logi c, p rovided i...

  • Page 102: Inverter Error

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.12. INVERTER ERROR When the inverter detects an error, it stops and interrupts the power supply to the tread belt and elevation motor. An error code identifying the fault condition is shown on the display, and saved in the error history log.
  • Page 103 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 THE INVERTER HAS DETECTED AN ERROR 0C - OLi - OLm - Ot - MST - OCH Check the error code stored in memory Carry out the "GRADIENT NOT WORKING" troubleshooting procedure Carry out the "SPEED ERROR"...

  • Page 104: The Inverter Display Shows Oh

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.12.1. T HE INVERTER DISPLAY SHOWS This inverter error message indicates overheating of the heat sink on the inverter. Does the machine resume Probable ov erheating of the Replace the inv erter correct operation af ter being inv erter.
  • Page 105 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.12.2. T OC - OL - OL - OCH - MST HE INVERTER DISPLAY SHOWS These inverter messages are associated with overcurrents or overloading of the inverter and/or motor. Check if the encoder works properly by carry ing out the troubleshooting procedure "The encoder does not...
  • Page 106 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Are the inv erter outputs short- Replace the inv erter circuited? Is there a short-circuit of the Replace the tread belt Replace cable TRM-36 motor terminals on patch motor connector I? Follow the procedure step by step to correctly diagnose the problem.

  • Page 107: The Inverter Display Shows Uu

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.12.3. T HE INVERTER DISPLAY SHOWS This inverter error message indicates low voltage problems on the inverter supply line. This error can be caused by a failure of the belt motor encoder. Check if the encoder works properly by carry ing out the troubleshooting procedure...
  • Page 108 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Replace the f ilter and/or check and correct the Is the supply v oltage at output Replace cable TRM-04 wiring between the f ilter of the f ilter correct? and the inv erter This error can be generated by even transient glitches in the mains supply due to overloading or other factors.

  • Page 109: The Inverter Display Shows Ou

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.12.4. T HE INVERTER DISPLAY SHOWS This inverter error message indicates an overvoltage condition on the inverter supply line. NOTE: This error can be caused by a failure of the belt motor encoder. Check if the encoder works properly by carry ing out the troubleshooting procedure...

  • Page 110: The Inverter Display Shows Ef

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.12.5. T HE INVERTER DISPLAY SHOWS This inverter error message indicates that the thermal cutouts of the tread belt motor have been ipped. Does the machine resume Probable ov erheating of the correct operation af ter being motor.
  • Page 111 Technogym Support Service. As for step (1) but across pins 4 and 3 of connector X3 on the elevation + cutout board.

  • Page 112: The Inverter Display Shows Olr

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.12.6. T HE INVERTER DISPLAY SHOWS These inverter message indicate problems with the braking resistor. Is the braking resistor correctly Reinstate the connection connected to the inv erter? Is the v alue of the braking Replace the braking resistance correct? resistor...

  • Page 113: Speed Error" Message On The Display

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.13. “SPEED ERROR” MESSAGE ON THE DISPLAY The machine displays th is error message if the encoder of the tread belt motor is not working. This error message will not app ear on the 500 model, which does not have a tread belt motor encoder.
  • Page 114 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Are the pulses correctly output Replace the encoder by the encoder? Do the pulses correctly reach Replace cable TRM-07 patch connector H? Do the pulses correctly reach Replace cable TRM- Replace the inv erter the inv erter input? AZION Follo...

  • Page 115: Tread Belt Motor Is Jerking

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.14. TREAD BELT MOTOR IS JERKING The probable cause is: • a disconnected phase either at the inverter output or on the motor; • a failure of the belt motor encoder. TREAD BELT MOTOR IS JERKING...

  • Page 116: Gradient Not Working" Message On The Display

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.15. “GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY If the elevation does not work and there is no error message on the display, the elevation movement may have been disabled in the configuration menu. For further details, refer to paragraph 9.1.12.
  • Page 117 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 "GRADIENT NOT WORKING" MESSAGE ON THE DISPLAY Af ter hav ing done correctly Carry out the "THE the reset procedure, does the ELEVATION DOES machine display the error ev ery NOT GO DOWN" me the elev ation is troubleshooting increased more...
  • Page 118 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Do the pulses reach the output Replace the elev ation of the elev ation + cutout board? + cutout board Are the pulses present at the Replace cable Replace the inv erter input to the inv erter? TRM-AZION Is the motor supply v oltage...
  • Page 119 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 of patch connector G. The measured value should be approximately 24 Vdc.

  • Page 120: The Elevation Does Not Go Down

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.16. THE ELEVATION DOES NOT GO DOWN This error occurs when the limit switch is broken or disconnected: in fact, under these conditions the broken or disconnected microswitch gives an open contact, which is interpreted by the machine s having reached the lower travel limit, causing further downward movements to be inhibited.
  • Page 121 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Does the microswitch contact correctly reach the input to the Replace cable TRM36 elev ation + cutout board? Does the microswitch contact Replace the elev ation + correctly reach the output of cutout board the elev ation + cutout board? Does the microswitch contact...

  • Page 122: The Machine Does Not Read The Tgs/Smart Card

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.17. THE MACHINE DOES NOT READ THE TGS/SMART CARD The machine displays this error if the TGS reader or the Smart Card is not working properly, or if it is not supplied by the digital plan board. THE MACHINE DOES NOT READ THE TGS/SMART CARD...
  • Page 123 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Place the tester probes across pins 1 and 3 of connector CN1 of the TGS/Smart Card reader. The measured value should be +12 Vdc. As for step (1) but across pins 1 and 9 of connector CN10 on the digital plan board. Use the serial communications test d escribed in paragraph 6.1.1.5 “Serial Ports Test”.

  • Page 124: There Is No Heart Rate Signal

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.18. THERE IS NO HEART RATE SIGNAL 6.18.1. T ELEMETRIC RECEIVER The machine displays this error if the receiver is not working properly, or if it is not supplied by the display board.

  • Page 125: Ownzone Telemetric Receiver

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.18.2. O ONE TELEMETRIC RECEIVER The machine displays this error if the receiver is not working properly, or if it is not supplied by the digital plan board. It m ay also be caused by communication problems between the digital plan oard and the OwnZone receiver, which communicate with each other by means of an I C protocol.
  • Page 126 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Is the serial communication Replace the receiv er between the digital plan board and the receiv er OK? Replace the digital plan board. Def ectiv e digital plan Replace the receiv er Is the serial communication board between the digital plan board...

  • Page 127: Hand Sensor

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.18.3. H AND SENSOR The machine displays this error if the HS interface board is not working, or if it is not supplied by the digital plan board. Only for the 700 and 900 models. THERE IS NO HR SIGNAL Are the sensors correctly...

  • Page 128: The Telemetric Hr Signal Is Incorrect

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6.19. THE TELEMETRIC HR SIGNAL IS INCORRECT he machine displays this error if the receiver is disturbed by sources of electromagnetic noise. THE TELEMETRIC HR SIGNAL IS INCORRECT Reposition the machines Are the machines correctly so they are adequately spaced by the required minimum...
  • Page 129 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Is the transmitter alway s within Reposition the transmitter Replace the receiv er the 80 cm range f rom the receiv er within range Follow the procedure step by step to correctly dia gnose the problem.
  • Page 130 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Page intentionally left blank Page 6.62...

  • Page 131: Disassembly Of Components

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISP LAY 1. Turn off the machine and unplug the mains lead from the wall outlet. ack off the 2 screws a using a medium illips screwdriver.

  • Page 132: Disassembling The Circuit Boards Of The Display

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.2. DISASSEMBLING THE CIRCUIT BOARDS OF THE DISPLAY 7.2.1. 700 / 900 LED VERSIONS arry out the procedure described in paragraph 7.1. “Disassembling the displ ay”. Th n place the display on a work bench.
  • Page 133 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 LED Board c: 1. Remove the Digi tal Plan board as described in the previous procedure. 2. Back off the 5 screws e using a medium Phillips s crewdriver. 3. Remove the circuit board from the display. To reassemble the circuit boards, carry out the ve steps in reverse order.

  • Page 134: 900E Wellness Tv Versions

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.2.2. 700E / 900E W ELLNESS VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...
  • Page 135 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Connectors board c: 1. Disconnect the antenna cable h going to the splitter. 2. Back off the 4 screws i using a small Philips screw driver. 3. Rem ove the board from the display, taking care not to damage the connector that connect it to the C PU board.
  • Page 136 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 2. Pull the connector out of its seat and unplug the connector indicated in the figure. Figure 7.2-13 3. Disconnect the connecto rs p indicated in the figure, on the LVDS board, on the LCD inverter of the keyboard and of the headphone jack.

  • Page 137: Led Version

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.2.3. 500 LED VERSION Carry out the procedure described in paragraph . “Disassembling the display”. Then place the display on a work bench. It is now possible to disassemble its three circuit boards: •...

  • Page 138: Disassembling The Hand Sensor Board And The Csafe Board

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.3. DISASSEMBLING THE HAND SENSOR BOARD AND THE CSAFE BOARD Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. This exposes the Hand Senso r board a (not on the 500 model) and the CSafe board b, on the inner side of the rear display support.
  • Page 139 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 4. Back off the 7 screws h using a medium Phillips screwdriver. 5. Remove the front display supp ort. . Remove the CSafe board from the rear display support. To reassemble the circuit boards, carry out the ve steps in reverse order.

  • Page 140: Disassembling The Keyboard

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.4. DISASSEMBLING THE KEYBOARD 7.4.1. 700 / 900 LED VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug connector a from the keyboard. Figure 7.4-1 With the display placed on a work bench: 2.

  • Page 141: 900E Wellness Tv Versions

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.4.2. 700E / 900E W ELLNESS VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Disconnect the 2 connecto rs a, of the keyboard and of the headphone jack. 2.
  • Page 142 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6. Lift up and replace the glass c on which the keyboard is fixed. . Remove the keyboard. reassemble the keybo ard, carry out the above steps in reverse order. Figure 7.4-6 Page 7.12...

  • Page 143: Led Version

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.4.3. 500 LED VERSION Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug connector from the keyboard. Figure 7.4-7 With the display placed on a work bench: 2.

  • Page 144: Disassembling The Display Fan

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.5. DISASSEMBLING THE DISPLAY FAN Only on the 700 / 700E and 900 / 900E. Carry out the procedure described in paragraph 7.1. “Disassembling the display”. . Back off the 4 screws a using a medium Philips screwdriver.

  • Page 145: Disassembling The Emergency Button

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.6. DISASSEMBLING THE EMERGENCY BUTTON Turn off the machine and unplug the mains lead from the wall outlet. Back off the 4 screw s a using a small Philips screwdriver. Figure 7.6-1 3.

  • Page 146: Disassembling The Cardio Receiver

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.7. DISASSEMBLING THE CARDIO RECEIVER Carry out the procedu re described in paragraph 7.6. “Disassembling emergency bu tton”. 2. Back off the 2 screws a using a small Phillips screwdriver. 3. Unplug the two connectors b. 4.
  • Page 147 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Fold the sponge on the cardio receiver as shown in the picture. 4. Secure the sponges on the receiver with some tape or with a cable tie. Make sure they are secured but not too faste 5.

  • Page 148: Disassembling The Sensors

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.8. DISASSEMBLING THE SENSORS Only on the 700 / 700E and 900 / 900E. 1. Turn off the machine and unplug the mains lead from the wall outlet. each sensor: Back off the 2 screws a using a small Phillips screwdriver.

  • Page 149: Disassembling The Motor Guard

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.9. DISASSEMBLING THE MOTOR GUARD 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the screws a on eit her side of the machine through a ¼...

  • Page 150: Disassembling The Motor Compartment Fan And The Limit Switch

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.10. DISASSEMBLING THE MOTOR COMPARTMENT FAN AND THE LIMIT SWITCH Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”. Disassembling the fan: 1. Unplug the electrical cable connecting the fan to the electrical box.

  • Page 151: Disassembling The Electrical Box

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.11. DISASSEMBLING THE ELECTRICAL BOX Carry out the procedure described in paragraph 7.9. “Disassembling the moto r guard”, only r s removing the upper guard. 1. Back off the screws a (there are another two on the opposite side) using a 4-m m Allen wrench.

  • Page 152: Disassembling The Electronics Boards

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.12. DISASSEMBLING THE ELECTRONICS BOARDS Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”, only as far as removing the upper guard. 1. Back off the 4 screws a using a medium Phillips screwdriver.
  • Page 153 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Download Board: 1. Unplug all the connectors. 2. Back off the 4 screws e (in the photo 2 are obscured), using a small hex screwdriver. 3. Remove the circuit board. To reassemble the electronics boards, ca rry out e above steps in reverse order.

  • Page 154: Disassembling The Inverter

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.13. DISASSEMBLING THE INVERTER Carry out the procedure describ ed in paragraph 7.9. “Disassembling the motor guard”, only as far as removing the upper guard. 1. Back off the 4 screws a using a medium Phillips screwdriver.

  • Page 155: Disasembling The Tread Belt Motor Encoder

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.14. DISASEMBLING THE TREAD BELT MOTOR ENCODER Only on the 700 / 700E and 900 / 900E models. Perform this operation using gloves to prevent the encoder wheel from getting dirty and starting malfunctioning.

  • Page 156: Eltra Encoder

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.14.2. ELTRA ENCODER Carry out the procedure described in paragraph 7.11. “Disassembling the electrical box”. 1. Back off the 3 screws a using a small Phillips screwdriver. Remove the plastic cover b. Figure 7.14-4 3.

  • Page 157: Assembling A New Encoder

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.14.2.1. Reassembling the same encoder o reassemble the encoder removed previously: Fix the wheel f so that it is at the centre of the detection region, indicate d by dimension s in the figure. plete the reass embly by carrying out the above steps in reverse order.
  • Page 158 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3. Lock down the 2 grub screws i usi ng a 1.5- mm hex wrench to secure the encoder wheel on the motor shaft. Figure 7.14-10 4. Back off the two screws l using a small Phillips screwdriver, and pull the spacer m out of the encoder.

  • Page 159: Disassembling The Tread Belt Motor

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.15. DISASSEMBLING THE TREAD BELT MOTOR Carry out the procedure described in paragraph 7.9. “Disassembling the motor guard”, only as far as removing the upper guard. 1. Release the spring a of the tensioning mechanism between the drive-belt and the front roller of the tread belt.

  • Page 160: Disassembling The Elevation Motor

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.16. DISASSEMBLING THE ELEVATION MOTOR ry out the procedure described in paragraph . “Disassembling the motor guard”, only as far as removing the upper guard. 1. Turn the machine over on one side. 2.

  • Page 161: Disassembling The Tread Belt Group

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.17. DISASSEMBLING THE TREAD BELT GROUP With these operations it is possible to disassemble: • footrest; • driving roller; • tread belt motor drive-belt; • running deck; • driven roller; • tread belt; •...
  • Page 162 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 emove component d. 7. Sl acken the belt tension by backing off the o screws e which act on the rear machine roller, using an 8-m m Allen wrench. Figure 7.17-3 8.
  • Page 163 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Remove the drive-belt h by pulling it away from the motor pulley. Figure 7.17-6 12. Back off the two screws i of the system which limits the range of motion of the running track at the front, using a 5-mm hex wrench.
  • Page 164 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 When reassembling the running deck, remember to insert the plastic bushing and the washer “k” on the rear supports. Figure 7.17-9 To disassemble the shock absorbers: 15. Back off the 8 screws l securing the shock absorbers to t he frame using a 4-mm Allen wrench, accessing it from below.

  • Page 165: Disassembling The Joysticks

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.18. DISASSEMBLING THE JOYSTICKS Only on the 900 / 900E models. 1. Press both sides of the joystick lever, at the point indicated by the arrow, and pull component a upward. Figure 7.18-1 Back off the screw b using a small Phillips...
  • Page 166 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 6. Back off the 7 screws f using a medium Phillips screwdriver. 7. Remove the front display support. Figure 7.18-4 8. Unplug the fastons connected to the joystick and indicat ed in the figure. 9.

  • Page 167: Disassembling The Autotrasformer

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 7.19. DISASSEMBLING THE AUTOTRASFORMER Only on the 110VAC models. Carry out the procedure described in paragraph 7.17. “Disassembling the tread belt group”. 1. Back off the 4 screws a using a 4-mm Allen wrench, to access the autotransformer.
  • Page 168 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Page intentionally left blank Page 7.38...

  • Page 169: Adjustments

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 8. ADJUSTMENTS 8.1. TENSIONING A NEW TREAD BELT After replacing the tread belt, place a tape measure along the right edge of the tread belt and use a pen to make two reference marks spaced exactly 1 meter apart.

  • Page 170: Tensioning A Used Tread Belt

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 8.2. TENSIONING A USED TREAD BELT 1. Before slackening a used tread belt that needs to be re-tensioned, place a tape measure along the right edge of the tread belt and use a pen to make two reference marks spaced exactly 1 meter apart.

  • Page 171: Centering The Tread Belt

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 8.3. CENTERING THE TREAD BELT Start the machine at a speed of 10 km/h. 2. Observe the movement of th e tread belt, correcting any tendency to shift to the right or left exclusively by adjusting the left tension screw a.
  • Page 172 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 • If the tread belt drags to the right, position the table as f ollows: Leave a few millimeters of space free between the corner of the table and the frame. Figure 8.3-3 •...

  • Page 173: Height Of Running Deck Table

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 8.4. HEIGHT OF RUNNING DECK TABLE This operation is only necessary on machines not equipped with the system of two plate for limiting the travel of the running track. Disassemble the side footrests. Lock down the 2 front screws a so that the stance d between the table and the side rib...

  • Page 174: Aligning The Tread-Belt Motor Drive-Belt

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 8.5. ALIGNING THE TREAD-BELT MOTOR DRIVE-BELT 1. Remove the dust guard. 2. Release the spring a of the belt tensioning mechanism. 3. Use a straight reference rod, resting it on the pulley of the motor roller, and check the alignment of the belt with the motor pulley.

  • Page 175: Position Of The Limit Switch

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 8.6. POSITION OF THE LIMIT SWITCH 1. Remove the lower part of the motor guard. 2. Back off the 2 screws a fixing the limit switch. Figure 8.6-1 3. Adjust the position of the microswitch support so that the lever which trips it touches the guard in the microswitch compartment.
  • Page 176 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Page intentionally left blank Page 8.8...

  • Page 177: Machine Configuration

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION FOR 700 AND 900 MODELS The machine co nfiguration procedure is invoked by simultaneously pressing the keys 369 when the machine is in standby mode. The following prompt appears on the LED display: ENTER PASSWORD: To access the procedure, type in the password 2406 and press ENTER to confirm.

  • Page 178: Distance

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Press the +/- GOAL keys to select the desired language from the options available. Press ENTER to confirm the choice, use the + or – speed keys to move to the next or previous parameter. .1.2.

  • Page 179: Maximum Exercise Time

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.1.5. AXIMUM EXERCISE TIME It is possible to set a maximum duration for the exercise in minutes, with values ranging from 1 to 9999. To change the setting, when the LED matrix shows the current maximum time limit: MAX TIME: xxx Press the ENTER key to modify the parameter: when the current value of the parameter starts to blink, press the CL...

  • Page 180: Enable Tgs

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.1.8. NABLE t is possible to enable or disable the use of the TGS reade r. To change the selection, when the LED atrix shows the current setting: TGS: xxx Press the +/- GOAL keys to select the desired option from those listed in the table below: ENAB <defau lt>...

  • Page 181: Edit Messages

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.1.11. E DIT MESSAGES It is possible to modify the custom messages; press ENTER to invoke a submenu which displays the first custom message, then use the +/- speed keys to move to the other messages. Press the ENTER key again to begin editing a message, or hold down the CLEAR key for a few seconds to turn to the upper menu level.

  • Page 182: Format P&P

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 CONFIRM ? press ENTER to confirm, or cancel by pres sing the CLEAR key for a few seconds. 9.1.15. F P&P ORMAT his function formats a TGS key for Plug&Play mode operation. To select the function, when the LED matrix shows: FORMAT P&P press ENTER to confirm.

  • Page 183: User Menu Configuration For 500 Model

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.2. USER MENU CONFIGURATION FOR 500 MODEL invoked by simultaneously pressing the keys ENTER, ↑, The machine configuration procedure is CLEAR hen the machine is in s tandby mode. The following prompt appears on the LED display: ENTER PASSWORD: To access the procedure, insert the password 2406 and press ENTER to confirm.

  • Page 184: Change Message Language

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.2.2. HANGE MESSAGE LANGUAGE It is also possible to display the custom standby messages in the language selected with the preceding parameter. To extend the language setti ng to the predefined custom standby messages, when the LED display is showing t he current selection: CHANGE MESS.LANG.

  • Page 185: Default Age : Xx

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Press the ENTER key to change the parameter: the current value of the parameter will start to blink, at this point press the CLEAR key to erase the current value and then enter one digit at a time using the ↑and ↓...

  • Page 186: Default Calories : Xxx

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Press the ENTER key to change the parameter: the current value of the parameter will start to link, at this point press the CLEAR key to erase the current value and then enter one digit at a time using the ↑and ↓...

  • Page 187: Enable Keyboard

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Press the +/- GOAL keys to select the desired option from those listed in the table below: ENABLED <default> DISABLED Press ENTER to confirm the selection, use the + or – speed keys to move to the next or preceding parameter.

  • Page 188: Enable Up/Down Motor

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Press ENTER to confirm the selection, use the + or – speed keys to move to the next or preceding parameter. 9.2.15. E NABLE UP DOWN MOTOR This parameter enables or disables use of the machine incline. To change the selection, when the LED matrix shows the current setting: UP-DOWN: xxx Press the +/- GOAL keys to select the desired option out of those listed in the table below:...

  • Page 189: Service Menu Configuration

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.3. SERVICE MENU CONFIGURATION The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 , 700 and 900 models. • Accessing configuration of 500 models Simultaneously press the ENTER, ↑, CLEAR k eys.

  • Page 190: Time And Date

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 • Configurazione TECHNICAL TIME AND STANDARD CONFIGURATION DATE SETTINGS LOW KIT LOW KIT PARAM. MENU UPDOWN HIGH KIT SETTINGS VERSION OPERATING TV STANDARD DATA solo Wellness TV MAINS ERRORS LOG VOLTAGE croll through the parameter list using the + or –...

  • Page 191: Hour

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 ours ( TIMES AND DATE Minutes (MM) Day (DD) Month (MM) Year (YYYY) SET CLOCK ? 9.3.1.1. Hour This parameter sets the hour of the internal clock. 9.3.1.2. Minutes This parameter sets the minutes of the internal clock. 9.3.1.3.

  • Page 192: Read From Low Kit

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 READ FROM LOW KIT PARAM. LOW KIT ? Par.01 ....... Par.13 WRITE TO LOW KIT ? DEFAULT SETTINGS ? addition to the 13 configuration parameters, this function also includes the 3 sub-functions described below: 9.3.2.1.

  • Page 193: Table Of Configuration Parameters

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 To write these parameters to the low kit, use the “Write to low kit” function. 9.3.2.4. Table of configuration parameters Display Default Inverter Description Range parameter value parameter Par 01 Default speed for Quick Start workout. 0 - 300 P113 [Km/h*10]...

  • Page 194: Read From Low Kit

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 In additi on to the 50 configuration p ameters, this func tion also includes the 3 sub-functions described below: 9.3.3.1. Read from low kit To read t he paramete r values from the low kit memory to view them on the display, scroll using the +/- keys until the LED display shows...

  • Page 195: Read From Low Kit

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 READ FROM OPERATING DATA LOW KIT ? Life AC M Life DC M Life Kit H Life Kit L Tot. Km WRITE TO LOW KIT ? In addition to the machine usage data, this function also includes the 2 sub-functions described belo 9.3.4 Read from lo...

  • Page 196: Errors Log

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 MESSAGE ON DISPLAY DESCRIPTION Life AC M: Minutes x 10 of tread belt motor operation Life DC M: Minutes of elevation motor operation Life Kit H: Minutes x 10 of operation of the upper assembly Life Kit L: Minutes x 10 of operation of the lower assembly ot.

  • Page 197: Reset Errors

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.3.5.2. Reset errors o clear the error history log in both the low and high kit, scroll using the +/- keys until the LED display shows: RESET ERRORS ? press ENTER to clear the error history log, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 198: Standard Settings

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Use the + speed key to advance to the next error, otherwise the message with the details of the current error will continue to reappear. 9.3.6. TANDARD SETTINGS his function simultaneously resets the User menu, low kit, UpDown table parameters to their default values and the operating data of the machine.

  • Page 199: Config. Registers

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.3.7.2. Config. registers This function displays the parameter values of type F, P and H. To access this menu, when the LED display shows: CONFIG REGISTERS press ENTER, the following message appears: ADDRESS: X here X is the address identifying an inverter parameter, as detailed in the tables below: Drive Parameter Menu...

  • Page 200: High Kit Version

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 where X is the address that identifies an inverter parameter as detailed in the tables below: Drive Parameter Menu address mode b00-b60 1000-1060 Read-Write C00-C26 2000-2026 Write only S00-S58 3000-3058 Read-Write Press ENTER to change the address a nd select a different para meter, or press + to read the value of...

  • Page 201: Tv Standard: Xxx

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.3.9. TV S TANDARD his function displays the TV Standard configured on the machine. To change the selection when e LED matrix shows th e current setting: TV STANDARD: XXX Press the +/- GOAL keys to select the desired language from the options available. Press ENTER to confirm the choice, use the + or –...

  • Page 202: Tv Menu Configuration For 700 And 900 Wellness Tv Models

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.4. TV MENU CONFIGURATION FOR 700 AND 900 WELLNESS TV MODELS 9.4.1. CHANNEL TUNING To access the TV channe l tuning procedure, simultaneously press the 369 ke ys when the machine is in stand by.
  • Page 203 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 To tune a channel, use the keypad in the figure below: MANUAL PROCEDURE 1. Select the d esired channel using the < and > keys. 2. Press ENTER; the frequency shown alongside the selected channel will turn yellow.
  • Page 204 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.4.2. ELLNESS ADJUSTMENTS The keys in the figure at left can perform certain adjustments on the Wellness TV. In particular, it is possible to: 1. Increase or reduce the brightness of the LCD. Increase or reduce the contrast of th e LCD.

  • Page 205: Radio Menu Configuration For 700E And 900E Wellness Tv Models

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.5. RADIO MENU CONFIGURATION FOR 700E AND 900E WELLNESS TV MODELS 9.5.1. ADIO CHANNEL TUNING To access the radio chann t el uning procedure, simultaneously press the 369 keys when the machine is in stand by.

  • Page 206: Procedure For Manually Entering Radio Channel Frequencies

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.5.1.1. Procedure for manually entering radio channel frequencies 1. P ress the START button underneath the "MANUAL SETTING" label. 2. U se the < and > buttons to select the number assigned to the channel whose frequency is being entered.

  • Page 207: Automatic Radio Channel Tuning Procedure

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.5.1.2. Automatic radio channel tuning procedure 1. Press the START button underneath the “AUTOMATIC SEARCH” label to initiate automatic scanning of the FM radio band (88 – 108 MHz). During this stage, the channels found will be collected in a temporary listing.

  • Page 208: Transferring The Tuning Data

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.6. TRANSFERRING THE TUNING DATA TV and radio channel tuning data can be transferred from one machin e to the other in 2 ways: 9 .1 .6 . SING THE On the already tu ned machine: 1.

  • Page 209: Programming The Quixdrive_V Inverter

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.7. PROGRAMMING THE QUIXDRIVE_V INVERTER The QUIXDrive_V inverter can be programmed using the special keypad provided in the inverter control panel. The f igure below provides a brief descri tion of the keys and LE Ds on the control panel.

  • Page 210: Parameter Settings

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 3. Th e value of the selected parameter appears on the display (e.g. 1.00). 4. Observe the state of the PRG LED: if it is steadily illuminated it means that the paramete r can b modified.

  • Page 211: Menu F

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.7.2.2. Menu F Description Description F-00 Reference frequen cy 0 F-05 Reference frequency 5 F-01 Reference frequency 1 F-06 Reference frequency 6 F-02 Reference frequency 2 F-07 Reference frequency 7 F-03 Reference frequency 3 F-08 Jogging frequency F-04 Reference frequency 4...
  • Page 212 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Description Description value value resolution for accel./decel. ramps PID reference DC brak ing level PID max. positive error frequency for DC braking enabling 0.0 PID max. negative error DC braking ti me at start PID updating time 0.00...

  • Page 213: Menu B

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.7.2.4. Menu B Description Description value value run/reversal inputs 0 enabling switching configuration frequency reductio n under 5 stop mode enabling undervoltage 1 alarm storage reversal enabling overmodulation protection keybo ard controls enabling reference inputs reversal PID regulator enabling (700-900)
  • Page 214 RUN EXCITE: Service & Maintenance Manual - rev. 1.5 Description Description value value encoder used motor Start up menu pickup stall prevention during DC Brake on Jog command acceleration stall prevention at constant Run from keypad speed stall prevention during Enable ramp DT deceleration overvoltage prevention...

  • Page 215: Inverter Autotuning

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 9.8. INVERTER AUTOTUNING Whenever the inverter is first connected to the motor, for example when one of t he two components is replaced, it is necessary to launch an autotuning function which analyses its phase resistance. When the inverter is supplied, the control panel goes into MONITOR mode.
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  • Page 217: Scheduled Maintenance

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 0 SCHEDULED MAINTENANCE o ke ep the machin e in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the frequency with which they need to be performed: •...

  • Page 218: Weekly Maintenance Operations

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 10.2. WEEKLY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills. he w eekly machine maintenance operations consists of simple cleaning, lubrication and checking the emergency stop to ensure the correct and safe functioning of the machine.

  • Page 219: Monthly Maintenance Operations

    HECKING THE STATE OF WEAR 1. With the machine stopped, check the state of wear of the entire surface of the tread belt, turning it by hand. If any anomalies are found, call in an authorized Technogym service te chnician.

  • Page 220: Twice-Yearly Maintenance Operations

    10.4. TWICE-YEARLY MAINTENANCE OPERATIONS These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.

  • Page 221: Checking The Wear Of The Driving Roller

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 10.4.5. C HECKING THE WEAR OF THE DRIVING ROLLER 1. With the rear and driving roller s, running deck and tread belt disassembled, check the state of wear of the driving roller. Repla ce if there are evident signs of wear.
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  • Page 223: Appendix

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 11. APPENDIX 11.1. UPDATING THE SW The machine SW is updated by writing to the contents of the FLASH EPROM on the 386 board from an external PC connected to the CSAFE port on the machine, situated on the lower part of the display panel.

  • Page 224: Tools To Use

    RUN EXCITE: Service & Maintenance Manual - rev. 1.5 11.3. TOOLS TO USE he following tools are necessary to carry out all disassembly, adjustment and maintenance perations on the machines: • Small Phillips screwdriver; • Medium Phillips screwdriver; • Flat head screwdriver; •...
  • Page 226 TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: s ervice@technogym.com H T U U T H 0SM00181AA-ING...

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