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Technogym Selection M810 Service Maintenance Manual
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Technogym Selection M810 Service Maintenance Manual

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S
&
ERVICE
MAINTENANCE MANUAL
Rev. 4.0 (NOVEMBER 2017)

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신영환
May 10, 2025

M850 manual

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1 comments:
Mr. Anderson
May 20, 2025

The manual for the Technogym Selection M810 is the "SELECTION LINE: Service & Maintenance Manual - rev. 4.0".

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Summary of Contents for Technogym Selection M810

  • Page 1 & ERVICE MAINTENANCE MANUAL Rev. 4.0 (NOVEMBER 2017)
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Contents 1. GENERAL NOTICES ............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS ........................2.1 2.1. P ......................
  • Page 6 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.37. M993 – Delts ............................. 2.28 2.6. B ......................2.29 ENCH MECHANICAL CHARACTERISTICS P814 / P914 – Flat Bench ......................... 2.29 2.6.1. P815 / P915 – Crunch Bench ......................2.29 2.6.2. P817 / P917 –...
  • Page 7 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.7. T ......................... 5.9 TARTS ABBLE – 5.8. 820/ 920) ....5.10 THE BACKREST OF THE ADJUSTABLE BENCH FALLS DOWN DISENGAGES DURING USE 5.8.1. check the selector pin ........................5.10 5.8.2. tighten the safety grub screw ......................
  • Page 8 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 M812 / M912 – Lat Machine ....................... 8.9 8.2.2. M813 / M913 – Pectoral........................8.10 8.2.3. M814 / M914 – Pulley ........................8.10 8.2.4. M815 / M915 – Rotary Calf ....................... 8.11 8.2.5.
  • Page 9 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Page v...

  • Page 11: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 12: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 13: Technical Characteristics

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2. TECHNICAL CHARACTERISTICS The Selection machine code is a sequence of alphanumeric characters that takes into account all the possible variants and options available for the products. This code is different for a machine of the Classic Selection Line, Personal Selection Classic or of the Personal Selection Line: 2.1.

  • Page 14: Colour Options

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.1.1. COLOUR OPTIONS The following table shows the possible combinations for ordering the Classic Selection line machines: FRAMES AL - SILVER BN - WHITE AN - ANTHRACITE Table 2-1 Page 2.2...

  • Page 15: Product Code: Personal Selection Classic

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.2. PRODUCT CODE: PERSONAL SELECTION CLASSIC CLASSIC SELECTION LINE Characters description key to values M9 = machine Personal Selection Classic P9 = bench See paragraph 2.4. “Product coding” Machine code 0 = standard Weight stack configuration 3 = enhanced+30 Kg ( 6 = enhanced +60 Kg (...

  • Page 16: Colour Options

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.2.1. COLOUR OPTIONS The following table shows the possible combinations for ordering the Classic Selection line machines: FRAMES AL - SILVER BN - WHITE AN - ANTHRACITE Table 2-2 Page 2.4...

  • Page 17: Product Code: Personal Selection Line

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.3. PRODUCT CODE: PERSONAL SELECTION LINE PERSONAL SELECTION LINE Characters description key to values M9 = machine Personal Selection Line P9 = bench See paragraph 2.4. “Product coding” Machine code R = light ( 0 = standard Weight stack configuration 3 = enhanced+30 Kg (...

  • Page 18: Colour Options

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.3.1. COLOUR OPTIONS The following table shows the possible combinations for ordering the Personal Selection line machines: WEIGHT FRAME UPHOLSTERY WEIGHT CONFIGURATION STACK COLOUR COLOUR STACK COLOUR BEAUTY CL - Sky Blue AM - Blue B - Light Blue Light...

  • Page 19: Product Coding

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.4. PRODUCT CODING The following tables show the codes valid for the machine of Classic and Personal Selection lines. Code Machine Code Machine Leg Curl (out of production) Abdominal Crunch Lat Machine Lower Back Pectoral Ercolina Rehab...
  • Page 20 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 M835 – Cable Jungle 2.4.1.2. The machine in question has been modified by replacing one of the fixed lower pulleys with a revolving pulley (see Figure 2.4-1) and making the longer upper cross bar detachable from the frame, to facilitate moving the machine in tight spaces (see Figure 2.4-2).
  • Page 21 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 M821 / M921 – Delts 2.4.1.5. In particular, the machine incorporates some modifications to facilitate its use by persons of smaller stature. These changes principally affect the machine levers, which have been redesigned so that the ROM adjustment handles are positioned closer to the user, and the size and shape of the two push pads fitted on the levers, which have been considerably augmented.

  • Page 22: Equipments: Mechanical Characteristics

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5. EQUIPMENTS: MECHANICAL CHARACTERISTICS 2.5.1. M810 – LEG CURL M810 - Leg Curl stand by max during exercise Dimensions 113 x 107 x 148.5 cm 141 x 107 x 148.5 cm 44 x 42 x 58 in 55 x 42 x 58 in Overall weight...

  • Page 23: M813 / M913 - Pectoral

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.3. M813 / M913 – PECTORAL M813 / M913 – Pectoral stand by max during exercise Dimensions 131.5 x 138 x 148.5 cm 168.5 x 138 x 148.5 cm 52 x 55 x 59 in 67 x 55 x 59 in Overall weight 298 Kg...

  • Page 24: M815 / M915 - Rotary Calf

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.5. M815 / M915 – ROTARY CALF M815 / M915 – Rotary Calf stand by max during exercise Dimensions 138 x 98 x 148.5 cm 157 x 98 x 148.5 cm 54 x 38 x 58 in 62 x 38 x 58 in Overall weight...

  • Page 25: M818 / M918 - Abductor

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.7. M818 / M918 – ABDUCTOR M818 / M918 – Abductor stand by max during exercise Dimensions 140 x 85 x 119.5 cm 140 x 145 x 119.5 cm 55 x 33 x 47 in 55 x 57 x 47 in Overall weight 202 Kg...

  • Page 26: M824 / M924 - Ercolina Crossover Cable

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.9. M824 / M924 – ERCOLINA CROSSOVER CABLE M824 / M924 – Ercolina Crossover Cable stand by max during exercise Dimensions 69 x 322 x 231 cm 69 x 322 x 231 cm 27 x 127 x 93 in 27 x 127 x 93 in Overall weight...

  • Page 27: M835 - Cable Jungle

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.11. M835 – CABLE JUNGLE M835 – Cable Jungle stand by max during exercise Dimensions 192 x 168 x 229 cm 192 x 168 x 229 cm 75 x 66 x 90 in 75 x 66 x 90 in Overall weight 479 Kg...

  • Page 28: M843 - Arm Curl

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.13. M843 – ARM CURL M843 – Arm Curl stand by max during exercise Dimensions 88.5 x 130 x 148.5 cm 88.5 x 130 x 148.5 cm 35 x 51 x 58 in 35 x 51 x 58 in Overall weight 197 Kg...

  • Page 29: M846 / M946 - Upper Back

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.15. M846 / M946 – UPPER BACK M846 / M946 – Upper Back stand by max during exercise Dimensions 119 x 114 x 148.5 cm 119 x 142 x 148.5 cm 47 x 45 x 58 in 47 x 56 x 58 in Overall weight...

  • Page 30: M850 / M950 - Rotary Torso

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.17. M850 / M950 – ROTARY TORSO M850 / M950 – Rotary Torso stand by max during exercise Dimensions 98 x 137.5x 148.5cm 98 x 137.5x 148.5cm 39 x 54 x 59 in 39 x 54 x 59 in Overall weight 197 Kg...

  • Page 31: M853 / M953 - Multi Power

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.19. M853 / M953 – MULTI POWER M853 / M953 – Multi Power stand by max during exercise Dimensions 138 x 209.5 x 250 cm 138 x 209.5 x 250 cm 54.5 x 82.5 x 98 in 54.5 x 82.5 x 98 in Overall weight...

  • Page 32: M858 / M958 - Lower Back

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.21. M858 / M958 – LOWER BACK M858 / M958 – Lower Back stand by max during exercise Dimensions 121 x 103 x 148.5 cm 140 x 103 x 148.5 cm 48 x 40 x 58 in 55 x 40 x 58 in Overall weight...

  • Page 33: M865 / M965 - Chest Incline

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.23. M865 / M965 – CHEST INCLINE M865 / M965 – Chest Incline stand by max during exercise Dimensions 153x143.5x150 cm 166.5x143.5x150 cm 61 x 57 x 59 in 66 x 57 x 59 in Overall weight 302 Kg Standard weight stack...

  • Page 34: M869 / M969 - Shoulder Press

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.25. M869 / M969 – SHOULDER PRESS M869 / M969 – Shoulder Press stand by max during exercise Dimensions 98 x 140 x 148.5 cm 98 x 142 x 179 cm 38 x 55 x 58 in 38 x 56 x 70 in Overall weight...

  • Page 35: M871 / M971 - Vertical Traction

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.27. M871 / M971 – VERTICAL TRACTION M871 / M971 – Vertical Traction stand by max in usage Dimensions 150 x 131 x 186 cm 167 x 145.5 x 186 cm 59 x 52 x 73 in 59 x 57 x 73 in Overall weight...

  • Page 36: M880 / M980 - Low Row

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.29. M880 / M980 – LOW ROW M880 / M980 – Low Row stand by max during exercise Dimensions 113.5 x 120.5 x 148 cm 113.5 x 120.5 x 148 cm 44.5 x 47.5 x 58.5 in 44.5 x 47.5 x 58.5 in Overall weight...

  • Page 37: M883 / M983 - Total Abdominal

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.31. M883 / M983 – TOTAL ABDOMINAL M883 / M983 – Total Abdominal stand by max during exercise Dimensions 124 x 100 x 149 cm 124 x 100 x 149 cm 49 x 40 x 59 in 49 x 40 x 59 in Overall weight...

  • Page 38: M888 / M988 - Radiant

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.33. M888 / M988 – RADIANT M888 / M988 – Radiant stand by max during exercise Dimensions 86 x 249 x 242 cm 141 x 249 x 242 cm 34 x 98 x 95 in 34 x 98 x 95 in Overall weight 450 kg...

  • Page 39: M891 / M991 - Leg Extension

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.35. M891 / M991 – LEG EXTENSION M891 / M991 – Leg Extension stand by max during exercise Dimensions 130 x 105 x 148.5 cm 152 x 105 x 148.5 cm 51 x 41 x 58 in 60 x 41 x 58 in Overall weight...

  • Page 40: M993 - Delts

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.5.37. M993 – DELTS M993 – Delts stand by max during exercise Dimensions 118.5 x 118 x 148.5 cm 118.5 x 143 x 148.5 cm 46.5 x 46.5 x 58.5 in 46.5 x 56 x 58.5 in Overall weight 296 Kg...

  • Page 41: Bench: Mechanical Characteristics

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.6. BENCH: MECHANICAL CHARACTERISTICS 2.6.1. P814 / P914 – FLAT BENCH P814 / P914 – Flat Bench Standard configuration max in usage Dimensions 119 x 70 x 56 cm 119 x 70 x 56 cm 47 x 28 x 22 in 47 x 28 x 22 in Overall weight...

  • Page 42: P817 / P917 - Scott Bench

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.6.3. P817 / P917 – SCOTT BENCH P817 / P917 – Scott Bench Standard configuration max in usage Dimensions 106 x 78 x 100 cm 106 x 78 x 100 cm 42 x 31 x 40 in 42 x 31 x 40 in Overall weight...

  • Page 43: P820 / P920 - Adjustable Bench

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.6.5. P820 / P920 – ADJUSTABLE BENCH P820 / P920 – Adjustable bench Standard configuration max in usage Dimensions 119 x 69 x 45.5 cm 119 x 69 x 130 cm 47 x 28 x 18 in 47 x 28 x 52 in Overall weight...

  • Page 44: P824 / P924 - Olympic Bench Press

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.6.7. P824 / P924 – OLYMPIC BENCH PRESS P824 / P924 – Olympic Bench Press Standard configuration max in usage Dimensions 125 x 131.5 x 163 cm 183 x 164.5 x 163 cm 50 x 52 x 65 in 72 x 65 x 65 in Overall weight...

  • Page 45: Ambient Specifications

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Be aware:  The dimensions are “length x width x height” related to the user in exercise position.  The stand by dimensions are the minimum machine dimensions without any disassembling. 2.7.

  • Page 46: Adjustable Bench (P820/P920): Backrest Adjustment Mechanism

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2.9. ADJUSTABLE BENCH (P820/P920): BACKREST ADJUSTMENT MECHANISM The Adjustable benches (P820/P920) have the following backrest adjustment mechanism (see figures below). In detail, it’s present a safety grub screw that prevents the bench from disengaging during use. Moreover, the pin of the knob is grooved.
  • Page 47 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Safety grub screw in detail: Knob: Page 2.35...
  • Page 48 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 The correct functioning of the backrest adjustment mechanism is the following: ATTENTION: THE BACKREST COULD FALL DOWN. - If you lift up the backrest: the pin must move free. The backrest position must be blocked in correspondence of each selected hole/position.

  • Page 49: Handling And Installation

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3. HANDLING AND INSTALLATION 3.1. SPECIFICATIONS AND REQUIREMENTS For proper installation of equipment, make sure that: 1. The equipment is installed on a level, vibration-free surface with a sufficient capacity to support its weight plus that of the user.
  • Page 50 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3. Remove the carton and the nylon bag, and leave the machine secured to the pallet with the fixing straps. 4. Position the machine in the place of installation using a pallet truck, a wheeled platform (dolly) or by fitting the wheels as described in paragraph 3.4.2.

  • Page 51: Installing The Machine To Be Assembled

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3. INSTALLING THE MACHINE TO BE ASSEMBLED 3.3.1. M824 / M924 ERCOLINA CROSSOVER CABLE 1. The Crossover Cable is delivered on a wooden pallet, wrapped in nylon bag as shown in the figure. 2.
  • Page 52 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4. In addition to the three parts of the frame, the carton contains:  The set of screws a used for fixing the crossbar;  The cable end pieces b;  Some snap links; ...
  • Page 53 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8. Assemble the end piece on the cable as shown in the figure, after inserting the rubber cover, and lock down the grub screws f using a 4-mm Allen wrench. Photo 3.3-7 Page 3.41...

  • Page 54: M882 Cable Jungle

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3.2. M882 CABLE JUNGLE 1. The Cable Jungle machine is supplied wrapped in nylon bag and rested on a wooden box. 2. To move the machine, it is necessary to use a pallet truck or fork lift truck Photo 3.3-8 3.
  • Page 55 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Continued on the following page  4. The figure shows the two arms a and b and handlebar which supplied disassembled inside the packing. Photo 3.3-10 5. Position the machine on the floor. 6.
  • Page 56 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 7. Insert the two arms on the posts on the frame and fix them using the screws provided in the box, as shown in Photo 3.3-13. Photo 3.3-12 8. Lock down the screws indicated in the figure using an 8-mm Allen wrench.
  • Page 57 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 9. Insert the handlebar on its posts, after having also inserted the components d. 10. Lock down the grub screws of the handlebars e using a 4-mm Allen wrench. Photo 3.3-14 11.
  • Page 58 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 14. After passing the cable through both pulleys of the arm, insert the rubber cover h on the cable and assemble the end piece i, locking down the three grub screws shown in the figure, using a 4-mm Allen wrench.

  • Page 59: M853 / M953 Multi Power

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3.3. M853 / M953 MULTI POWER 1. The Multi Power machine comes packed in a single box fixed to a wooden pallet. 2. To move the machine, in view of the size of the packing, it is necessary to use a pallet truck.
  • Page 60 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 7. Position this first half vertically in the place where the machine will be installed. One person will need to support the frame until the other parts have been assembled which prevent it from tipping over.
  • Page 61 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 10. Insert the crossbar d on the connecting posts, with the footrest guard g on the upper part, as shown in the figure. 11. Lock down the assembly using the screws removed previously: one on the top part and two on the sides.
  • Page 62 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 13. Position the second part of the frame near the part that has already been assembled, as shown in the figure. 14. Connect all the crossbars by inserting them on the connecting posts of the frames, starting from the lowermost crossbar which is the longest one.
  • Page 63 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 17. Using a 6-mm Allen wrench, back off the part i and remove all the components shown in the figure, in the lower right-hand box, also using a 6-mm pointed tool. 18.
  • Page 64 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 24. In order to insert the pins it may be necessary to force the guides inward to align the holes on the spacers with those on the barbell, if necessary using a 6-mm pointed tool, on the side opposite the pin, to keep the holes in alignment.

  • Page 65: M867 / M967 Multi Hip

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3.4. M867 / M967 MULTI HIP 1. The Multi Hip machine is delivered wrapped in nylon bag, packed in a carton, and fixed on top of a wooden pallet. 2. To move the machine, it is necessary to use a pallet truck or fork lift truck.
  • Page 66 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4. This photo shows the parts that need to be assembled upon delivery:  the platform a:  the centre handlebar b;  the two side handlebars d and their plastic bushings c. Photo 3.3-33 5.
  • Page 67 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8. Assemble the centre handlebar on the upper part of the guides, fixing it with the grub screws g using a 4-mm Allen wrench. Photo 3.3-36 9. Lock down the two side handlebars, also inserting the plastic bushings h.

  • Page 68: P815 / P915 Crunch Bench

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3.5. P815 / P915 CRUNCH BENCH 1. The P815 Crunch Bench comes packed in a carton. 2. To move the machine, it is necessary to use a two-wheeled trolley. Photo 3.3-38 3.
  • Page 69 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4. Place the bench on the floor. 5. Remove the nylon bag wrapper from the two parts, being careful not to lose the three assembly screws included in the packing. Photo 3.3-40 6.

  • Page 70: P819 / P919 Inclined Bench Press

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3.6. P819 / P919 INCLINED BENCH PRESS 1. The P819 Inclined Bench Press comes in a carton fixed on top of a wooden pallet. 2. The machine can be moved using a pallet truck or fork lift truck.
  • Page 71 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4. Place the two parts on the ground and join them by means of the post d and the pin c on the frame. Photo 3.3-45 5. Use an 8-mm Allen wrench and the two screws a shown in Photo 3.3-44, to connect the two parts in position e, as shown in the figure.

  • Page 72: P822 / P922 Vertical Bench

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3.7. P822 / P922 VERTICAL BENCH 1. The P822 Vertical Bench comes in a carton fixed on top of a wooden pallet. 2. The machine can be moved using a pallet truck or fork lift truck.
  • Page 73 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4. The only operation which the P822 bench requires upon delivery is assembly of the weight plate storage posts a, which must be mounted on the outer part of the frame after having inserted component b.

  • Page 74: P824 / P924 Olympic Bench Press

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3.8. P824 / P924 OLYMPIC BENCH PRESS 1. The P824 Horizontal Bench comes in a carton fixed on top of a wooden pallet. 2. The machine can be moved using a pallet truck or fork lift truck.
  • Page 75 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4. The carton which contains the front part of the bench also includes the fixing screws a and b. 5. Place the two parts on the ground and join them by means of the posts on the frame. Photo 3.3-53 6.

  • Page 76: M887 / M987 Easy Chin Dip

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3.9. M887 / M987 EASY CHIN DIP 1. The Easy Chin Dip M887 is delivered partially assembled, inside a carton fixed on top of a wooden pallet. 2. The machine can be moved using a pallet truck or fork lift truck.
  • Page 77 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4. Remove the nylon bag protecting the upper frame, to prepare it for assembly on the main machine body. 5. Remove the two caps a and the cap b from the frame. Photo 3.3-58 6.
  • Page 78 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 7. Push outward on frame tubes d, as indicated by the arrows, in order to insert the projections e of the upper machine frame between them. 8. Inside tubes d there are two screws on either side that must...

  • Page 79: M888 / M988 Radiant

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.3.10. M888 / M988 RADIANT 1. The Radiant M888 is supplied partially assembled, inside a carton fixed on top of a wooden pallet. 2. The machine can be moved using a pallet truck or fork lift truck Photo 3.3-64 3.
  • Page 80 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4. Position the two weight stack units so they are spaced about 2 meters apart, and at an angle of about 45° to each other. 5. Back off the screws f from the connecting plates on the machine frame that will accommodate the lower and upper cross bars.
  • Page 81 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 12. If necessary, back off the screw securing plate l to the machine frame. 13. Secure the rod of the gas piston on the back of the bench to plate l at the bottom of the lower cross bar, using the screw and nut m.

  • Page 82: Moving

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.4. MOVING For proper movement of the machines, proceed as follows: 3.4.1. MOVING WITHOUT WHEELS When lifting or moving the machine press only against the frame. 1. Adequately protect the parts of the frame that will be in contact with the means of transportation: pallet changer or lift truck.
  • Page 83 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Photo 3.4-2 2. Tip the machine from the weight stack side and insert 1 or 2 steering wheels under the user side hoists, as illustrated in the following photo: Photo 3.4-3 Depending on the wheel model used, it could be necessary to back off the screw fixing the foot, inserter the wheel and secure it using the screw previously removed.

  • Page 84: Securing The Equipment

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3.5. SECURING THE EQUIPMENT WARNING: For details about equipment to be fixed to floor/wall/ceiling, see Distribution Logistics documentation, available on E-Learning. For all the sequences to secure equipment: refer to the User Manual and the Installation Manual for the equipment.

  • Page 85: Accessories

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4. ACCESSORIES For details, see Marketing Material. 4.1. INTEGRATION WITH THE WELLNESS SYSTEM On the Selection machines is possible to install both Wellness Mate and Power Control. The installation procedure is similar and differs only for what concern the display installation. What follows is the detailed installation procedures of both upgrade kit: 4.1.1.
  • Page 86 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Inserting the additional weight sensor (if available): 4. Insert the additional weight sensor e into the hole provided in its support, and fasten it in place using the nut f. Use a 13-gauge wrench. Photo 4.1-3 Page 4.2...

  • Page 87: Lower Electronic Kit Installation

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4.1.2. LOWER ELECTRONIC KIT INSTALLATION Cable passage: 5. Pass the cables through the holes provided, using the cable pass provided in the kit. Pass the cables starting from the hole at the lower electronic group to which they are already connected.

  • Page 88: Encoder Kit Installation

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 7. Fasten the lower electronic group to its support using the 4 screws k (2 on each side). Use a 4-gauge T-wrench. Photo 4.1-6 4.1.3. ENCODER KIT INSTALLATION 4.1.3.1. Classic Selection Assembling the encoder group: 8.
  • Page 89 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 12. Pass the cables as shown in the photo alongside, and fasten them to the encoder support using parts n. Make sure that the cables are not crushed by the weight stack and guard to be mounted later.
  • Page 90 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 19. Reassemble the front casing taking care of the four screws m which can’t be mounted later on. Photo 4.1-12 20. Fix the encoder assembly on its support bracket using the screws n. Use a 4-gauge T- wrench.

  • Page 91: Magnet On The Selector Installation

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4.1.4. MAGNET ON THE SELECTOR INSTALLATION 24. Do not select any plate, and raise the selector until you can press the magnet p into the lowermost hole. Photo 4.1-15 For machines equipped with the easy start lever, insert the small magnet in the lowermost hole, and insert the larger magnet in the second-last hole from the...
  • Page 92 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 28. Fasten the display to its support using the 4 screws r (use a medium-size Philips screwdriver). Photo 4.1-18 29. Fasten the display support to the frame using the locking clamps. 30.

  • Page 93: Power Control Display Installation

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4.1.6. POWER CONTROL DISPLAY INSTALLATION 1. Back off the 4 self-tapping screws fixing the display, using a medium Phillips screwdriver. Support the display before removing the last screw. Photo 4.1-21 Page 4.9...
  • Page 94 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2. Position the support and frame holding clamps and measure the exact length of the display cable. Replace any excess cable inside the frame. 3. Route the cable inside the rear locking clamp. 4.
  • Page 95 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 7. The cable must protrude from the tube as shown in the photo. Photo 4.1-24 8. Plug in the cable to the 3 connectors v of the CPU board. Photo 4.1-25 9.

  • Page 96: Mechanical Adjustments

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4.1.7. MECHANICAL ADJUSTMENTS A few mechanical adjustments are necessary, described in detail below:  Additional weight sensor position Adjust the position of the additional weight sensor so that there is a 3-millimetre gap between the sensor and magnet and that the machine detects it when selected.

  • Page 97: Plates Holders

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4.2. PLATES HOLDERS Olympic Bench Press and Inclined Bench Press can be fitted with Plate holders, as an option. Plates holders will mounted directly on the frame of the benches. Photo 4.2-1 An accessory is highlighted in the figure above, and identified by the code A0000070-*, where “*”...

  • Page 98: Connecting Kit For Ercolina

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4.3. CONNECTING KIT FOR ERCOLINA It is possible to join several Ercolina modules together using the connecting kits, available as accessories and identified by the codes in the table below. Accessory Code Kit Ercolina 2 stations (side to side) A0000048-GG...

  • Page 99: Barbell Holder And Plates Holder

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4.5. BARBELL HOLDER AND PLATES HOLDER The Selection line barbell support and weight storage plate posts can also be purchased as accessories. The order codes for these accessories are:  A0000071-#: Barbell holder ...
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  • Page 101: Troubleshooting / Adjustments Procedures

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5. TROUBLESHOOTING / ADJUSTMENTS PROCEDURES 5.1. THE WEIGHT STACK DOES NOT SLIDE SMOOTHLY This problem is due to insufficient lubrication of the bars or grime build-up from a mixture of dust and oil.

  • Page 102: The Weight Stack Cable Is Not Taut

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.2. THE WEIGHT STACK CABLE IS NOT TAUT This problem is due to lengthening of the weight stack cable. Therefore, to solve the problem you must use the cable tension adjustment system. If the cable is new, before adjusting its tension, it is necessary to do a few reps at maximum load to “stretch”...

  • Page 103: Adjusting The Tension Of The Cable With Doubling Pulley

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 ATTENTION: Do not cut the cable. 1. Set the minimum weight: the only selected weight will be the cross. 2. Loosen the counter-nut a using a 22-gauge wrench. 3. Tighten the screw b at the end of the cable so that the cable is taut and the cross raised.
  • Page 104 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 ATTENTION: Do not cut the cable. 1. Set the minimum weight: the only selected weight will be the cross. 2. Loosen the screw a using a 8-gauge hexagonal T-wrench, holding the nut b in place with a 17-gauge wrench.

  • Page 105: The Machine Is Not Flat

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.3. THE MACHINE IS NOT FLAT To level the machine, you may adjust the height of the levelling foot as illustrated below: We recommend that 2 people carry out this operation. 1.

  • Page 106: The Levers Of Dual-Axis Machines Are Not Aligned

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.4. THE LEVERS OF DUAL-AXIS MACHINES ARE NOT ALIGNED This operation applies to Abductor, Adductor, Arm Curl, Arm Extension, Chest Incline, Chest Press, Delts, Low Row, Pectoral, Pull Down, Shoulder Press, Upper Back and Vertical Traction.

  • Page 107: The Sliding Bars Of The Leg Press Seat Are Not Aligned

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.5. THE SLIDING BARS OF THE LEG PRESS SEAT ARE NOT ALIGNED To align the sliding bars of the seat, you may adjust the position as illustrated below: 1. Remove the seat as described in paragraph 6.3.

  • Page 108: The Barbell Guides On Multi Power Are Not Aligned

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.6. THE BARBELL GUIDES ON MULTI POWER ARE NOT ALIGNED It is possible to adjust the position of the barbell guides on the Multi Power by means of cams which can be accessed from the lower part of the frame. Proceed as follows: 1.

  • Page 109: The Tube Starts To Wabble

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.7. THE TUBE STARTS TO WABBLE This operation applies to Lat Machine, Upper Back, Low Row, Crunch bench and Lower Back bench. 1. Act on the 2 screws a to adjust the amount of play between the inner and outer tube and improve their sliding movement.

  • Page 110: Check The Selector Pin

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.8. THE BACKREST ADJUSTABLE BENCH (P820/P920) FALLS DOWN – DISENGAGES DURING USE If backrest falls down / disengages during use, YOU MUST implement the following TWO PROCEDURES: 1. Check the selector pin (see paragraph check the selector pin), AND 2.
  • Page 111 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3-Identify which kind of selector pin is installed on the bench, by using the pictures below. Picture 1a shows the old version, while picture 1b shows the latest version.  If the selector pin of the bench is the OLD VERSION (1a): update the pin with the code SH0000671, which is shown in (1b).
  • Page 112 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Page 5.12...
  • Page 113 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 KNOB IN DETAIL NOTE: if you turn the knob, the rotation must be within the angle highlighted in figure below, in correspondence of two sections. Page 5.13...

  • Page 114: Tighten The Safety Grub Screw

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.8.2. TIGHTEN THE SAFETY GRUB SCREW 1-Loose the bolts that fix the backrest. (TOOL: N° 2 17 mm spanner wrenches) 2-Remove the back adjustment (E). If necessary, remove the lower rivets (see arrow) before removing the back adjustment (E).
  • Page 115 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 3-Remove the upper rivets (see arrow). (TOOL: drill) 4-Slide the bushing (see arrow) out of the selector tube. Page 5.15...
  • Page 116 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Now you can access the safety grub screw (c). 5- Remove the safety grub screw (c). (TOOL: 5-mm Allen key). Page 5.16...
  • Page 117 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6- Rotate the selector pin until the flat surface of the pin (d) is facing upward, as shown below (see the red circle). 7- Apply Loctite 2700 or 270 or strong/permanent glue along the thread of the safety grub screw. Page 5.17...
  • Page 118 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8- Tighten the safety grub screw (c) until the end (TOOL: 5-mm Allen key). In this position the pin must be blocked. Now, loose the grub screw of 180 degrees (half of a turn). 9- Pull the pin.

  • Page 119: The Additional Weight Support Has Breakage Problems

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 10- Make the functional test: ATTENTION: THE BACKREST COULD FALL DOWN. - If you lift up the backrest: the pin must move free. The backrest position must be blocked in correspondence of each selected hole/position. - If you pull the pin: the backrest must move down and be blocked in correspondence of each selected hole/position.

  • Page 120: Equipment Provided With Plastic Support And 0G000232-Kg/Lb "Spring" Selector

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Which is totally interchangeable with the component previously in use (0C000351). In case of breakage of the additional weight on machines already installed on the field the problem have to be solved as follow: 5.9.1.

  • Page 121: Equipment Provided With Metallic Springs And H0000511-Kg/Lb Selector

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.9.2. EQUIPMENT PROVIDED WITH METALLIC SPRINGS AND H0000511-KG/LB SELECTOR. This configuration has been implemented in all the machines up to the serial numbers listed above. 2. Replace the additional weight and the sliding selector ordering suitable...

  • Page 122: The Gas Spring Of The Shoulder Rest Device Is Damaging

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.10. THE GAS SPRING OF THE SHOULDER REST DEVICE IS DAMAGING On the above machines, the gas piston and its method of fixing have been modified as illustrated in the figure below, which applies to the Abdominal Crunch machine: Ref.

  • Page 123: There Are Problems For The Joint On Arm Extension Machine

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.11. THERE ARE PROBLEMS FOR THE JOINT ON ARM EXTENSION MACHINE To improve the reliability of this component, the new parts are now available. The machines already installed have to be updated according to the following procedures that differ in case of a M18 or M12 joint.

  • Page 124: Machines With M12 Joint

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.11.2. MACHINES WITH M12 JOINT It’s now available the solution to update all the machines with the old M12 joint to M18 one. The following parts are necessary: Ref. Code Description 0B000724AA M30 reducer to M18 0G000271AB Lever cap 0N000137...

  • Page 125: There Is Play On Rotary Torso Lever

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.12. THERE IS PLAY ON ROTARY TORSO LEVER 5.12.1. ALREADY-INSTALLED MACHINES A modification has been introduced to correct the problem of excessive play on the Rotary Torso lever, which occurred at the point where the 2 parts of the lever are joined together. To correct the problem on already-installed machines without implementing the above modification, it is possible to proceed as described below: 1.

  • Page 126: New Machines

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.12.2. NEW MACHINES Starting from the SN M850A04000293 machine, has been introduced the following modification. The solution, illustrated in the figure below, involves adoption of a new single-piece lever, and also requires modification of the back rest pad: and the lumbar pad: This solution is not interchangeable with the preceding one.

  • Page 127: Levers Becoming Misaligned On Easy Chin Dip

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.13. LEVERS BECOMING MISALIGNED ON EASY CHIN DIP In order to fix the problem of the upper levers becoming misaligned as a result of excessive play on the locking tab, which caused the right lever to give way. The problem has been corrected with the introduction of: ...

  • Page 128: I T ' S Difficult To Select The Exercise Start Position On Abductor And Adductor

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.14. IT’S DIFFICULT TO SELECT THE EXERCISE START POSITION ON ABDUCTOR AND ADDUCTOR To facilitate selection of the exercise start position on Abductor and Adductor machines, the following have been modified: 5.14.1.

  • Page 129: Washers

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 In the area circled in red in the figure above, the distance between the 2 plates has been modified (reducing it by 2 mm) in order to facilitate movement of the selector pin. This new lever is interchangeable with the preceding models and has order code 0N0024AA-*, where the '*' character must be replaced with the desired color suffix: The first machines produced with this modification have SN:...

  • Page 130: Seat On P820 P920 Adjustable Bench Is Damaging

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.15. SEAT ON P820 P920 ADJUSTABLE BENCH IS DAMAGING A modification has been introduced to prevent damage to the adjustable bench seat, which was susceptible to cuts or tears at the point where it meets the backrest. The problem was probably caused by sharp components on the backrest support.

  • Page 131: The Rod For Adjusting The Backrest On The Crunch Bench And The Lower Back Bench Is Damaging

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.16. THE ROD FOR ADJUSTING THE BACKREST ON THE CRUNCH BENCH AND THE LOWER BACK BENCH IS DAMAGING The rod for adjusting the height of the backrest on the Crunch Bench: and the rod for adjusting the height of the leg pads on the Lower Back bench were both susceptible to damage by the selector pin (deformation of the holes and chipping of the chrome plate):...

  • Page 132: I T ' S Difficult To Rotate The Barbell On The Multipower

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.17. IT’S DIFFICULT TO ROTATE THE BARBELL ON THE MULTIPOWER To eliminate the difficulty of rotating the barbell on the Multipower machine, the sleeve has been modified as follows: The modification involves the use of bearings in place of the bronze bushings. The modification, taken in its entirety, is interchangeable with the old solution.

  • Page 133: Bearings On Chest Press / Chest Incline Levers Are Damaging

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.18. BEARINGS ON CHEST PRESS / CHEST INCLINE LEVERS ARE DAMAGING To correct some reliability problems affecting Chest Press lever bearings, a modification has been made to the bearings, shafts and levers. Please refer to the exploded machine drawings for details of the modification.

  • Page 134: Cable Slip Off On Pectoral Machine

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 5.20. CABLE SLIP OFF ON PECTORAL MACHINE To prevent the cable slipping off the cams of the machine, it’s now available an upgrade kit to improve the efficacy of the anti-slipping system. The new solution, illustrated in the figure below, can also be applied to already-installed machines by ordering and installing the upgrade kit with code R0004527AA.
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  • Page 137: Components Disassembly

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6. COMPONENTS DISASSEMBLY 6.1. SEAT ON LOW MACHINES This operation applies to Leg Curl, Leg Extension and Rotary Calf. 1. Move the seat into position 1 (all the way forward) so that the gas spring is as fully extended as possible.

  • Page 138: Seat On Tall Machines

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.2. SEAT ON TALL MACHINES This operation applies to Arm Curl, Arm Extension, Chest Incline, Chest Press, Delts, Low Row, Pectoral, Pull Down, Shoulder Press, Upper Back e Vertical Traction. 1. Move the seat into position 1 (all the way up) so that the gas spring is as fully extended as possible.
  • Page 139 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6. Unscrew the 3 screws d using an 8-gauge hexagonal T-wrench. 7. Lift the machine on the weight stack side and unscrew the screw e of the foot using an 8- gauge hexagonal T-wrench;...

  • Page 140: Leg Press Seat

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.3. LEG PRESS SEAT 1. Loosen the 4 dowels a, using a 4-gauge hexagonal T-wrench. 2. Remove the cable b. Photo 6.3-1 3. Unscrew the 2 screws c, using a 4-gauge hexagonal T-wrench.
  • Page 141 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 For each side of the machine: 7. Unscrew the screw f using an 8-gauge hexagonal T-wrench, holding the nut in place with a 17-gauge wrench. 8. Remove the pulley g. Remove the seat by pulling it upward. Photo 6.3-4 Page 6.5...

  • Page 142: Easy Start For Tall Machines

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.4. EASY START FOR TALL MACHINES This operation applies to Chest Incline, Chest Press, Pectoral and Vertical Traction. 1. Use an 8-gauge hexagonal T-wrench to unscrew the 3 screws a and remove the easy start group b by sliding it forward.
  • Page 143 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 9. Adjust the previously inserted peg remover tool to stretch the spring taut and move the tie-rod until you can see the dowel g. 10. Loosen the dowel g using a 4-gauge hexagonal T-wrench.

  • Page 144: Release Lever

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.5. RELEASE LEVER This operation applies to Leg Curl, Leg Extension Lower Back, and Glute. 1. Unscrew the screw a using a 5-gauge hexagonal T-wrench and remove the plastic guard b, sliding it upward. Photo 6.5-1 2.
  • Page 145 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 The version at present in production is composed by the following pieces: Ref. Code Description 0D000766 Housing 0G000117 ROM button 0M022 Return spring 0N447 Adjustment shaft 0P000661AB Threaded pin 0P6176 Link pin 0P6216AA Selector pin 0V368...

  • Page 146: Selector Switch For Additional Weight

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.6. SELECTOR SWITCH FOR ADDITIONAL WEIGHT This operation does not apply to Abductor, Adductor, Cable Jungle, Ercolina Crossover Cable, Ercolina, Ercolina Rehab., Lat Machine, Leg Press, Low Row, Pulley and Total Abdominal.

  • Page 147: Machines With Cross With Doubling Pulley

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.6.2. MACHINES WITH CROSS WITH DOUBLING PULLEY This operation applies to Arm Curl, Arm Extension, Chest Incline, Chest Press, Delts, Multi Hip, Pectoral, Pull Down, Rotary Torso, Shoulder Press, Upper Back and Vertical Traction.
  • Page 148 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 For all equipment: 6. Unscrew the screw e using a 17-gauge sector wrench. 7. Remove the selector switch. Photo 6.6-4 8. Unscrew the bolt f using a 4-gauge wrench. 9. Remove the blade g and ball bearing h allowing the 2 selector switch positions to be selected.

  • Page 149: Counterweight Cable On Multi Power

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.7. COUNTERWEIGHT CABLE ON MULTI POWER 1. Disassemble the barbell, carrying out the assembly procedure of paragraph 3.3.3. “M853 / M953 Multi Power” in reverse order. 2. Using a 2.5-mm Allen wrench, back off the fixing screws of the plastic cover a, shown in the figure.
  • Page 150 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8. Using a 5-mm Allen wrench, back off the two fixing screws e on both the lower and upper pulley. Photo 6.7-4 9. Remove the four pins fixing the cable f. Photo 6.7-5 10.

  • Page 151: Barbell Guide Sleeves On The Multi Power

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.8. BARBELL GUIDE SLEEVES ON THE MULTI POWER 1. Disassemble the barbell, carrying out the assembly procedure of paragraph 3.3.3. M853 / M953 Multi Power in reverse order. 2. Using an 8-mm Allen wrench, back off the screw a securing the bar on the upper part of the frame.

  • Page 152: Front Weight Stack Casing

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.9. FRONT WEIGHT STACK CASING 1. Back off the 4 screws a which are fixing the front casing to the encoder support bracket, using a 4-mm hex wrench. Photo 6.9-1 2. Back off the 4 screws b, using a 5-mm hex wrench.

  • Page 153: Top

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 6.10. TOP 1. Back off the 4 screws a, using a medium Phillips screwdriver. 2. Back of the self threading screws b on both internal side of the top and remove the plates 3.
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  • Page 155: Special Operations

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 7. SPECIAL OPERATIONS The term special operations refers to those procedures whose correct execution is fundamental for the safe and reliable operation of the machine. 7.1. LOCKING DOWN THE CABLE FIXING DOWELS At least one end of the weight stack cable is fixed to the wheel or to a stop by means of the dowel screws highlighted in grey and circled in the figures below.

  • Page 156: Locking Down The Pulleys

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Figure 7.1-3 Use a torque wrench to ensure that the dowels are locked down with the prescribed torque of 16.5 Nm / 12.2 ft.lbs.. 7.2. LOCKING DOWN THE PULLEYS The screws of the pulleys, highlighted in grey and circled in the figure below, must be carefully locked down to prevent them from working loose and causing problems to the user.

  • Page 157: Fix The Hook On The Bar Of Multipower: Solution To Prevent The Hook From Becoming Free

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Figure 7.3-1 Use a torque wrench to check that they are locked down with the prescribed torque of 13 Nm / 9.6 ft.lbs.. 7.4. FIX THE HOOK ON THE BAR OF MULTIPOWER: SOLUTION TO PREVENT THE HOOK FROM BECOMING FREE 7.4.1.
  • Page 158 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 HOOKS IN DETAIL SCREWS IN DETAIL INSTALLATION PROCEDURE OF THE KIT Replace the two hooks with the hooks provided in the kit. Secure them with the special sharp screws, using a 13mm hexagonal wrench. WARNING: Apply Loctite 243 along the thread of each special sharp screw, and tighten it using a torque wrench set to 25N m –...

  • Page 159: Equipment With Sn Starting From M95315100402

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 7.4.2. EQUIPMENT WITH SN STARTING FROM M95315100402 For Multipower with SN starting from M95315100402, it’s been implemented in production a new solution to fix the hook on the bar. This solution prevent the hook from becoming free. The hook has a new version and it’s used a new bar.
  • Page 160 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Moreover, for each hook, on the left and right, the 2 sharp grub screws must be tightened with a torque wrench set to 25N m – 18.5 lbf-ft. Page 7.6...

  • Page 161: Tighten The Safety Grub Screw In The Adjustable Bench (P820/P920)

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 7.5. TIGHTEN SAFETY GRUB SCREW ADJUSTABLE BENCH (P820/P920) For details see paragraph tighten the safety grub screw. Page 7.7...

  • Page 162: Weight Stack Cable

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8. WEIGHT STACK CABLE 8.1. LENGTH OF THE WEIGHT STACK CABLE Code Machine Standard weight stack Enhanced weight stack code length (cm) code length (cm) M810 Leg Curl crimped crimped M812 / M912 Lat Machine crimped crimped M813 / M913 Pectoral...

  • Page 163: Routing Of The Weight Stack Cable

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2. ROUTING OF THE WEIGHT STACK CABLE The following pages illustrate the routing of the weight stack cables through the pulleys for each machine, for use as reference when replacing the machine cables. 8.2.1.

  • Page 164: M813 / M913 - Pectoral

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.3. M813 / M913 – PECTORAL M813 / M913 – PECTORAL 8.2.4. M814 / M914 – PULLEY M814 / M914 – PULLEY Page 8.10...

  • Page 165: M815 / M915 - Rotary Calf

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.5. M815 / M915 – ROTARY CALF M815 / M915 – ROTARY CALF 8.2.6. M817 / M917 – ADDUCTOR M817 / M917 – ADDUCTOR Page 8.11...

  • Page 166: M818 / M918 - Abductor

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.7. M818 / M918 – ABDUCTOR M818 / M918 – ABDUCTOR 8.2.8. M821 / M921 / M993 – DELTS M821 / M921 / M993 – DELTS Page 8.12...

  • Page 167: M824 / M924 - Ercolina Crossover Cable

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.9. M824 / M924 – ERCOLINA CROSSOVER CABLE M824 / M924 – ERCOLINA CROSSOVER CABLE 8.2.10. M828 / M928 – ERCOLINA M828 / M928 – ERCOLINA Page 8.13...

  • Page 168: M835 - Cable Jungle

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.11. M835 – CABLE JUNGLE M835 – CABLE JUNGLE 8.2.12. M836 – LEG EXTENSION M836 – LEG EXTENSION Page 8.14...

  • Page 169: M843 - Arm Curl

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.13. M843 – ARM CURL M843 – ARM CURL 8.2.14. M845 / M945 – ARM EXTENSION M845 / M945 – ARM EXTENSION Page 8.15...

  • Page 170: M846 / M946 - Upper Back

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.15. M846 / M946 – UPPER BACK M846 / M946 – UPPER BACK 8.2.16. M849 / M949 – PULL DOWN M849 / M949 – PULL DOWN Page 8.16...

  • Page 171: M850 / M950 - Rotary Torso

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.17. M850 / M950 – ROTARY TORSO M850 / M950 – ROTARY TORSO 8.2.18. M851 / M951 – LEG PRESS M851 / M951 – LEG PRESS Page 8.17...

  • Page 172: M857 / M957 - Abdominal Crunch

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.19. M857 / M957 – ABDOMINAL CRUNCH M857 / M957 – ABDOMINAL CRUNCH 8.2.20. M858 / M958 – LOWER BACK M858 / M958 – LOWER BACK Page 8.18...

  • Page 173: M859 / M959 - Ercolina Rehab

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.21. M859 / M959 – ERCOLINA REHAB M859 / M959 – ERCOLINA REHAB 8.2.22. M865 / M965 – CHEST INCLINE M865 / M965 – CHEST INCLINE Page 8.19...

  • Page 174: M867 / M967 - Multi Hip

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.23. M867 / M967 – MULTI HIP M867 / M967 – MULTI HIP 8.2.24. M869 / M969 – SHOULDER PRESS M869 / M969 – SHOULDER PRESS Page 8.20...

  • Page 175: M870 / M970 - Chest Press

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.25. M870 / M970 – CHEST PRESS M870 / M970 – CHEST PRESS 8.2.26. M871 / M971 – VERTICAL TRACTION M871 / M971 – VERTICAL TRACTION Page 8.21...

  • Page 176: M879 / M979 - Glute

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.27. M879 / M979 – GLUTE M879 / M979 – GLUTE 8.2.28. M880 / M980 – LOW ROW M880 / M980 – LOW ROW Page 8.22...

  • Page 177: M882 / M982 - Cable Jungle

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.29. M882 / M982 – CABLE JUNGLE M882 / M982 – CABLE JUNGLE 8.2.30. M883 / M983 – TOTAL ABDOMINAL M883 / M983 – TOTAL ABDOMINAL Page 8.23...

  • Page 178: M887 / M987 - Easy Chin Dip

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.31. M887 / M987 – EASY CHIN DIP M887 / M987 – EASY CHIN DIP 8.2.32. M888 / M988 – RADIANT M888 / M988 – RADIANT Page 8.24...

  • Page 179: M890 / M990 - Leg Curl

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.33. M890 / M990 – LEG CURL M890 / M990 – LEG CURL 8.2.34. M891 / M991 – LEG EXTENSION M891 / M991 – LEG EXTENSION Page 8.25...

  • Page 180: M892 / M992 - Arm Curl

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 8.2.35. M892 / M992 – ARM CURL M892 / M992 – ARM CURL Page 8.26...
  • Page 181 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Page intentionally left blank Page 8.27...

  • Page 183: Tests To Be Implemented After The Intervention Of Technical Service / During Preventative Maintenance

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 9. TESTS TO BE IMPLEMENTED AFTER THE INTERVENTION OF TECHNICAL SERVICE / DURING PREVENTATIVE MAINTENANCE After a technical service intervention, the technician MUST check - in the same conditions in which the customer discovered the problem - that the fault has been resolved.
  • Page 184 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 - If you pull the pin: the backrest must move down and be blocked in correspondence of each selected hole/position. - If you tilt the backrest of 30 degrees, selecting the correct position 30° and then you try to turn the knob clockwise and counterclockwise (see figure below): The knob must rotate within 10 degrees and the backrest must not fall down.

  • Page 185: Planned Maintenance

    Qualified Technician do not require any specific technical skills; specially trained by Technogym on the they are simple operations carried out specific equipment; authorised to carry out according to good hygiene practices.

  • Page 186: Generic Info About Lubricants And Oils

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 11. GENERIC INFO ABOUT LUBRICANTS AND OILS CAUTION: Upholstery: do not use alcohol, benzene, or chemical products in general. CAUTION: frame and painted parts: do not use alcohol, benzene, or chemical products in general.

  • Page 187: Necessary Tools

     4-gauge hexagonal L-wrench;  Special socket wrench provided by Technogym for Ø 17 ring-nut fitting ½ (code 0Y000061);  Special socket wrench provided by Technogym for Ø 25 ring-nut fitting ½ (code 0Y000062);  45-gauge hook wrench (only for side pin machines) (code 0Y000092);...

  • Page 188: What To Order To Augment The Weight Stack

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 13. APPENDIX A 13.1. WHAT TO ORDER TO AUGMENT THE WEIGHT STACK Weight stack Codes Assembly Machines code Powered M810 / M890 SA0000176AA- 95 kg 125 kg Leg Curl M836 / M891 Leg Extension more 190 lbs 250 lbs...
  • Page 189 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Weight stack Codes Assembly Machines code Powered SA0000181AA- 27.5 kg 50 kg SA0000182AA- M824 / M924 27.5 kg 65 kg Crossover Cable SA0000183AA- 50 kg 65 kg M828 / M928 Ercolina more 55 lbs 100 lbs...
  • Page 190 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 Weight stack Codes Assembly Machines code Powered SA0000186AA- 70 kg 100 kg M845 / M945 Arm Extension more 140 lbs 200 lbs available M857 / M957 SA0000187AA- 65 kg 95 kg Abdominal Crunch M858 / M958 more...

  • Page 191: Appendix B: How To Replace The Old Knob-Pin Group With The New Knob-Pin Group Sh0000671

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 14. APPENDIX B: HOW TO REPLACE THE OLD KNOB-PIN GROUP WITH THE NEW KNOB-PIN GROUP SH0000671 NEW KNOB – PIN GROUP CODE SH0000671: 1-Loose the bolts that fix the backrest. (TOOL: N° 2 17 mm spanner wrenches) Page 14.5...
  • Page 192 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 2-Remove the back adjustment (E). If necessary, remove the lower rivets (see arrow) before removing the back adjustment (E). (TOOL: drill) 3-Remove the upper rivets (see arrow). (TOOL: drill) Page 14.6...
  • Page 193 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 4-Slide the bushing (see arrow) out of the selector tube. 5-Insert the new pin – with the spring inserted- in the dedicated hole of the bench. 6- Insert the new cap of the spring (see arrow) and tighten. (TOOL: 17mm spanner wrench) Page 14.7...
  • Page 194 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 7-Remove the safety grub screw (c), shown below. (TOOL: 5-mm Allen key) 8-Rotate the selector pin until the flat surface of the pin (d) is facing upward, as shown below. 9-Once the selector pin is properly positioned, apply Loctite 270 or 2700 or strong / permanent glue to the threads of the safety grub screw (c).
  • Page 195 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 EXAMPLE 11-Install the grey selector knob (g) to the selector pin by making sure that the 2 grub screws (f) nest into the 2 slots on the inside of the selection knob (g). ATTENTION: in this step the screw (e) must not be inserted.
  • Page 196 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 13-Pull the pin. The pin must be unblocked and must rotate of maximum 10 degrees in either direction. NOTE: if you turn the knob, the rotation must be within the angle highlighted in figure below, in correspondence of the two sections.
  • Page 197 SELECTION LINE: Service & Maintenance Manual - rev. 4.0 14-Reassembly the bench. 15-Install the yellow selector knob cap. 16-Repeat the functional test: ATTENTION: THE BACKREST COULD FALL DOWN. - If you lift up the backrest: the pin must move free. The backrest position must be blocked in correspondence of each selected hole/position.

  • Page 198: List Of Changes For Manual Revision

    SELECTION LINE: Service & Maintenance Manual - rev. 4.0 15. LIST OF CHANGES FOR MANUAL REVISION The main changes made to this manual, are listed below in chronological order. 15.1. REVISION 3.0 Inserted paragraph §5.21THE HOOK OF MULTIPOWER BECOMES FREE; Inserted paragraph §7.4 FIX THE HOOK ON THE BAR OF MULTIPOWER: SOLUTION TO PREVENT THE HOOK FROM BECOMING FREE.
  • Page 200 TECHNOGYM S.p.A. Via Calcinaro, 2861 - 47521 Cesena (FC) - Operational Headquarters ITALY Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: support@technogym.com 0SM00016-ENG...

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