Table Of Contents - Levitronix BPS-200 User Manual

Table of Contents

1 SAFETY PRECAUTIONS ......................................................................................................................... 3
2 SPECIFICATIONS..................................................................................................................................... 4
2.1 System Overview and General Specification .................................................................................... 4
3 HYDRAULIC SPECIFICATIONS .............................................................................................................. 7
3.1.1 Pressure-Flow Curves ............................................................................................................... 7
3.2 General Environmental Conditions.................................................................................................... 7
3.3 Basic Dimensions of Main Components............................................................................................ 8
4 ENGINEERING INFORMATION ............................................................................................................. 10
4.1 Sealing and Material Concept ......................................................................................................... 10
4.2 Power Consumption ........................................................................................................................ 11
4.3 Temperature Monitoring .................................................................................................................. 11
4.4 Thermal Management...................................................................................................................... 12
4.4.1 Motor Temperature .................................................................................................................. 12
4.4.2 Controller Temperature............................................................................................................ 14
5 INSTALLATION ...................................................................................................................................... 15
5.1 Electrical Installation of Controller ................................................................................................... 15
5.1.1 Overview .................................................................................................................................. 15
5.1.2 General Installation Instructions .............................................................................................. 17
5.1.3 Electrical Installation of Controller LPC-200.1 for Standalone Operation ............................... 18
5.1.4 Electrical Installation of Controller LPC-200.1 for Extended Operation................................... 18
5.1.5 Installation of PLC Interface for Extended Controller LPC-200.2 ............................................ 19
5.2 Mechanical Installation of the Pump/Motor...................................................................................... 21
5.3 Mechanical Installation of the Controller.......................................................................................... 21
6 OPERATION ........................................................................................................................................... 22
6.1 System Operation with LPC-200.1 (Stand-Alone Controller) .......................................................... 22
6.1.1 State Diagram of LPC-200.1.................................................................................................... 22
6.1.2 Standalone Operation (Button Control Mode) ......................................................................... 23
6.1.3 Extended Operation ("Analog Control Mode") ......................................................................... 23
6.1.4 Errors Display on the Integrated Panel.................................................................................... 24
6.2 System Operation with Controller LPC-200.2 (PLC version) .......................................................... 25
6.2.1 State Diagram of the PLC Interface......................................................................................... 25
7 INSPECTION AND MAINTENANCE ...................................................................................................... 27
7.1 Replacement Interval of the Impeller............................................................................................... 27
7.2 Impeller Replacement Procedure .................................................................................................... 27
7.2.1 Preparation .............................................................................................................................. 27
7.2.2 Instructions for Replacement ................................................................................................... 28
8 TROUBLESHOOTING ............................................................................................................................ 29
8.1 Troubleshooting for Operation with Controller LPC-200.1 .............................................................. 29
8.2 Troubleshooting for Operation with Controller LPC-200.2 .............................................................. 29
8.3 Troubleshooting with Service Software ........................................................................................... 29
9 TECHNICAL SUPPORT.......................................................................................................................... 30
10 APPENDIX .............................................................................................................................................. 31
10.1 Regulatory Status ............................................................................................................................ 31
10.1.1 CE Marking .............................................................................................................................. 31
10.2 Symbols and Signal Words.............................................................................................................. 32
PL-4012-00, Rev01, DCO# 09-188
User Manual for BPS-200
www.levitronix.com
2