Table Of Contents - Fuji Electric FRN0001C2S-2A FRN0002C2S-2A FRN0004C2S-2A FRN0006C2S-2A FRN0010C2S-2A FRN0012C2S-2A FRN0020C2S-2A FRN0025C2S-2A FRN0033C2S-2A FR Instruction Manual

Table of Contents

Safety Precautions4
Application4
Installation4
Wiring5
Operation6
General Precautions8
Conformity To The Low Voltage Directive In The Eu9
Precautions For Use22
How This Manual Is Organized25
Table Of Contents27
Product Warranty29
Acceptance Inspection30
Nameplates30
Chapter 1 Before Using The Inverter30
External Views32
Wiring Section33
Transportation33
Storage Environment34
Temporary Storage34
Long-Term Storage34
Precautions For Storage Over 1 Year34
Operating Environment35
Installing The Inverter35
Mounting Base35
Chapter 2 Mounting And Wiring Of The Inverter35
Clearances36
Mounting Direction36
When Mounting Two Or More Inverters36
Solving Abnormal Vibration After Installation37
Fixing Screws37
Fixing The Cooling Fans37
Removing And Mounting The Terminal Block Covers38
Terminal Arrangement And Screw Specifications40
Main Circuit Terminals (Hp Rating)41
Arrangement Of The Control Circuit Terminals43
Control Circuit Terminals43
Recommended Ferrule Terminals43
Recommended Wire Sizes44
Recommended Wire Sizes (Hp Rating)45
Wiring Precautions47
Wiring For Main Circuit Terminals And Grounding Terminals48
In The Case Of Frn0006C2S-2A48
Grounding Terminal49
Inverter Output Terminals, U, V, W And Grounding Terminal49
No Output Circuit Filter Inserted50
Output Circuit Filter Inserted50
Wiring Length For Emc Filter Built-In Type50
Dc Reactor Terminals, P1 And P (+)50
Braking Resistor Terminals, P(+) And Db51
Location Of Jumper Bar51
When Connecting A Dc Reactor Together With The Braking Resistor52
Dc Link Bus Terminals, P (+) And N (-)52
Wiring For Control Circuit Terminals53
Symbols, Names And Functions Of The Control Circuit Terminals53
Setting Up The Jumper Switches60
Function Of Jumper Switches60
Sink/Source Switch For Digital Input Terminals60
Terminating Resistor On/Off Switch For Rs-485 Communication60
Cautions Relating To Harmonic Component, Noise, And Leakage Current62
Harmonic Component62
Leakage Current62
Names And Functions Of Keypad Components63
Chapter 3 Operation Using The Keypad63
Simultaneous Keying64
About Changing Of Function Code Data64
Overview Of Operation Modes64
Status Transition Between Operation Modes64
Transition Between Basic Display Screens By Operation Mode65
Running Mode66
Monitoring The Running Status66
Monitor Items66
Setting Up Reference Frequency And Pid Process Command67
Using The Built-In Potentiometer (Factory Default)67
Setting Up The Pid Process Command67
Setting The Pid Process Command With The Built-In Potentiometer68
Running/Stopping The Motor69
Rotation Direction Of Motor, Specified By F0269
Programming Mode70
Menus Available In Programming Mode70
Limiting Menus To Be Displayed71
Menu Transition In Programming Mode71
Function Code E52 – Keypad (Mode Selection)71
List Of Frenic-Mini Function Codes72
Setting Up The Function Codes - "Data Setting72
"Data Setting" Status Transition73
Basic Key Operation74
Example Of Function Code Data Changing Procedure75
Checking Changed Function Codes - "Data Checking75
"Drive Monitoring" Status Transition77
Monitoring The Running Status - "Drive Monitoring77
Drive Monitoring Display Items78
Displaying Running Status79
Running Status Bit Allocation79
Running Status Display79
Hexadecimal Expression80
Binary And Hexadecimal Conversion80
Checking I/O Signal Status - "I/O Checking81
I/O Check Items82
Displaying Control I/O Signal Terminals82
Segment Display For External Signal Information83
Displaying I/O Signal Status In Hexadecimal Format83
Segment Display For I/O Signal Status In Hexadecimal Format84
Displaying Control I/O Signal Terminals Under Communication Control84
"Maintenance Information" Status Transition85
Reading Maintenance Information - "Maintenance Information85
Maintenance Display Items86
Reading Alarm Information - "Alarm Information88
Alarm Mode92
Displaying The Alarm History92
Displaying The Status Of Inverter At The Time Of Alarm92
Transit To Programming Mode92
Checking Prior To Powering On94
Powering On And Checking94
Chapter 4 Running The Motor94
Test Run94
Preparation Before A Test Run--Configuring Function Code Data95
Settings Of Function Code Data Before A Test Run95
Selection Of Tuning Process96
Preparation Of Machine System96
Perform Tuning97
Tuning Errors97
Check Points During A Test Run98
Jogging Operation99
Function Code Tables100
Copying Data100
Chapter 5 Function Codes100
Using Negative Logic For Programmable I/O Terminals101
Limitation Of Data Displayed On The Led Monitor101
Details Of Function Codes120
Data Protection120
Frequency Command 1, Frequency Command 2120
Operation Method121
Maximum Frequency 1122
V/F Pattern With Two Non-Linear Points124
Acceleration Time124
Deceleration Time124
Torque Boost 1125
V/F Characteristics125
Manual Torque Boost126
Auto Torque Boost127
Auto Energy Saving Operation127
Motor Characteristics128
Cooling Characteristics Of Motor With Shaft-Driven Cooling Fan128
Overload Detection Level129
Thermal Time Constant129
Example Of Thermal Overload Detection Characteristics130
Restart Mode After Momentary Power Failure130
Restart Mode After Momentary Power Failure, Restart Time130
Restart Mode After Momentary Power Failure, Frequency Fall Rate130
Factory Default133
Frequency Limiter (High And Low)134
Low Limiter (Mode Selection)134
Bias (Frequency Command 1)135
Bias (For Frequency 1) (Bias Base Point)135
Dc Braking (Braking Response Mode)136
Braking Time (F22)137
Braking Response Mode (H95)137
Motor Sound (Carrier Frequency And Tone)139
Motor Sound (Tone) (F27)139
Voltage Adjustment140
For Single-Phase 100 V Class Series141
Reference Table141
Control Mode Selection 1142
V/F Control142
Slip Compensation142
Dynamic Torque Vector Control142
Current Limiter (Mode Selection, Level)143
Mode Selection143
Level (F44)143
Electronic Thermal Overload Protection For Braking Resistor144
External Braking Resistors144
Standard Models144
Terminal Function Assignment And Data Setting149
Enable 3-Wire Operation150
Coast To A Stop150
Enable External Alarm Trip150
Reset Alarm150
Ready For Jogging151
Enable Dc Braking -- Dcbrk153
Inverter Running -- Run156
Frequency Arrival Signal156
Frequency Detected157
Undervoltage Detected157
Inverter Output Limiting157
Motor Overload Early Warning157
Overload Prevention Control158
Current Detected And Current Detected 2158
Under Pid Control158
Low Current Detected158
Switched To Motor 2159
Motor Overheat Detected By Thermistor (Ptc)159
Brake Signal159
Terminal [C1] Wire Break159
Overload Early Warning/Low Current Detection160
Current Detection 2 (Level And Timer)160
Coefficient For Constant Feeding Rate Time161
Coefficient For Speed Indication161
Display Coefficient For Input Watt-Hour Data161
Keypad (Menu Display Mode)162
Built-In Potentiometer (Function Selection)162
Timer Operation163
Operating Procedure For Timer Operation (Example)163
Analog Input Adjustment For Terminal163
Auto-Reset (Times And Reset Interval)173
Number Of Reset Times173
Reset Interval173
Cooling Fan On/Off Control174
Acceleration/Deceleration Pattern174
S-Curve Acceleration/Deceleration174
Curvilinear Acceleration/Deceleration175
Deceleration Mode175
Instantaneous Overcurrent Limiting (Mode Selection)176
Mock Alarm177
Clear Alarm Data177
Automatic Deceleration177
Deceleration Characteristics178
Cumulative Run Time Of Motor 1179
Protection/Maintenance Function (Mode Selection)179
Input Phase Loss Protection179
Output Phase Loss Protection179
Judgment On The Life Of Dc Link Bus Capacitor180
Conversion Table (Decimal To/From Binary)180
Notes In Driving Pmsm181
Before Proceeding With Troubleshooting183
Chapter 6 Troubleshooting183
If No Alarm Code Appears On The Led Monitor184
The Motor Does Not Rotate184
Abnormal Motor Operation184
The Motor Rotates, But The Speed Does Not Increase186
The Motor Runs In The Opposite Direction To The Command187
The Motor Does Not Accelerate Or Decelerate Within The Specified Time189
The Motor Does Not Run As Expected190
Nothing Appears On The Led Monitor190
Problems With Inverter Settings190
The Desired Menu Is Not Displayed191
Data Of Function Codes Cannot Be Changed191
If An Alarm Code Appears On The Led Monitor192
Quick Reference Table Of Alarm Codes192
Instantaneous Overcurrent192
0U2 Overvoltage193
Lu Undervoltage194
Lin Input Phase Loss195
Output Phase Loss Occurred196
0Pl Output Phase Loss196
0H1 Heat Sink Overheat196
External Alarm Was Inputted197
0H2 External Alarm197
0H4 Motor Protection (Ptc Thermistor)197
Braking Resistor Overheated198
0H6 Charging Resistor Overheat198
Inverter Overload199
Motor 1 Overload Motor 2 Overload199
Memory Error200
Keypad Communications Error201
Cpu Error201
Operation Protection202
Tuning Error202
Auto-Tuning Failed202
Rs-485 Communications Error203
Data Saving Error During Undervoltage204
Pid Feedback Wire Break205
If An Abnormal Pattern Appears On The Led Monitor While No Alarm Code Is Displayed206
Maintenance And Inspection208
Daily Inspection208
Periodic Inspection208
List Of Periodic Inspections208
List Of Periodical Replacement Parts210
Judgment On Service Life211
Procedure For Measuring Capacitance211
Electrolytic Capacitors On The Printed Circuit Boards212
Cooling Fan213
Early Warning Of Lifetime Alarm213
Criteria For Issuing A Lifetime Alarm213
Measurement Of Electrical Amounts In Main Circuit213
Meters For Measurement Of Main Circuit214
Connection Of Meters214
Insulation Test215
Megger Test Of Main Circuit215
Main Circuit Terminal Connection For Megger Test215
Inquiries About Product And Guarantee216
When Making An Inquiry216
Chapter 8 Specifications219
Three-Phase 400 V Class Series221
Single-Phase 200 V Class Series222
Single-Phase 100 V Class Series223
Semi-Standard Models (Emc Filter Built-In Type)224
Common Specifications225
Terminal Specifications228
Terminal Functions228
Connection Diagram In Operation By External Signal Inputs228
External Dimensions230
Protective Functions241
Chapter 9 List Of Peripheral Equipment And Options244
List Of Dc Reactors (Dcrs) (Kw Rating)249
Chapter 10 Application Of Dc Reactors (Dcrs)249
List Of Dc Reactors (Dcrs) (Hp Rating)250
Connection Diagram Of Dc Reactor (Dcr)251
Precautions252
Chapter 11 Compliance With252
Standards252
Ul Standards And Canadian Standards (Cul Certification) Compliance252
General252
Compatibility With Revised Emc Directive And Low Voltage Directive253
Compliance With Emc Standards254
Recommended Installation Procedure254
Connecting Shielded Cables255
Installing The Inverter Into A Metal Panel255
Installing The Inverter With Emc-Compliant Filter Into A Metal Panel256
Leakage Current Of Emc Filter Built-In Type Of Inverters257
Leakage Current Of Emc-Compliant Filter (Optional)258
Harmonic Component Regulation In The Eu259
General Comments259
Power Source And Regulation259
Compliance With The Harmonic Component Regulation260
Compliance With The Low Voltage Directive In The Eu261
Points For Consideration When Using The Frenic-Mini Series In A System To Be Certified By The Low Voltage Directive In The Eu261