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The SureCross™ DX80 wireless system provides reliable monitoring
without the burden of wiring or conduit installation, and can operate
independently or in conjunction with a PLC and/or PC software.
The SureCross DX80 network is a deterministic system - the network
identifi es when the radio signal is lost and drives relevant outputs
to user-defi ned conditions. Once the radio signal is reacquired, the
network returns to normal operation.
Each wireless system consists of one Gateway and one or more
Nodes that ship with factory predefi ned inputs and outputs.
Devices may be all discrete I/O, mixed discrete and analog I/O, and
FlexPower™.
A Gateway device acts as the master device within each radio network
system. The Gateway initiates communication and reporting with the
Nodes.
A radio network contains only one Gateway, but can contain many
Nodes. Each Node device can be connected to a sensor or output
device and reports I/O status to the Gateway.
A Gateway and Node can be arranged to extend the range of the
network or to avoid obstacles in the transmission path. The Gateway
receives a transmission from one Node and forwards it to another
Node positioned to avoid the obstacle.
Host-connected systems can contain up to 15 nodes within a single
network and may be all discrete or a mix of discrete and analog I/O.
Host-connected systems allow for logic and calculations to be applied
to the I/O. Inputs from Nodes within the network are transmitted to the
Gateway, which communicates the information to a host device for
processing. While the Gateway is the master device within the radio
network, the Gateway is a slave to the Modbus network.
FlexPower devices allow for a true wireless solution as the Node can
be powered by line power (10 to 30V dc) or battery power (3.6 to 5.5V
dc). A SureCross DX81 battery pack and unique power management
system runs the Node and a device for up to fi ve years, depending
upon the power requirements of the device. Battery life is application
specifi c. Contact Banner Engineering's application engineers for a
battery life calculation for your specifi c application.
Printed in USA
SureCross™ DX80 Quick Start Guide
A setup guide for the SureCross™ DX80 wireless systems
Introducing the SureCross™ DX80 Wireless System
02/07
Table of Contents
Overview ..................................................1
Features and Components ......................2
Menu System ...........................................4
QuickStart
Step 1: Set NID & Device Address ....6
Step 2: Apply Power (Gateway) ........7
Step 3: Apply power (Node) ..............7
Step 4: Verify Communications .........8
Step 5: Site Survey ...........................9
Step 6: Installation ...........................10
Maintenance/Parts Replacement ..........13
Host Network .........................................15
Product Dimensions ..............................17
Troubleshooting .....................................18
Accessories ...........................................21
FCC Notices ..........................................22
P/N 128185 Rev A

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Summary of Contents for Banner SureCross DX80

  • Page 1 PLC and/or PC software. The SureCross DX80 network is a deterministic system - the network identifi es when the radio signal is lost and drives relevant outputs to user-defi...
  • Page 2 Survey (RSSI) and modify other DX80 configuration parameters without the use of a PC or other external software interfaces. On the Node, after 15 minutes of inactivity, the LCD goes blank. Press any button to refresh the display. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A...
  • Page 3 The PG-7 threaded ports can accept provided cable glands or blanks. Ribbon Connector Ribbon cable connects wiring base to LCD/radio. 5-Pin M12 Euro-style quick-disconnect fi tting Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 4: Menu System

    Navigating the menu: * indicates a top level menu option ( ) indicates a sub-menu item No characters indicate the value of the previous item Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 5 Node LCD Timeout: After 15 minutes of inactivity, the LCD screen stops displaying information. Press any button to refresh the display if the Node has entered this energy-saving mode. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A...
  • Page 6 (shown right). Device: 1 GATEWAY GATEWAY NODE NID: 8 Device: 2 NODE NODE NODE NID: 7 NID: 9 NID: 8 Device: 1 Device: 2 Device: 1 Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 7: Step 2: Apply Power (Gateway)

    I/O. The display cycles through each I/O point of the Note: Terminal block GND = dc common device, then returns to *RUN. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 8: Quick Start

    Red Flash (1 per 3 sec) If testing the Gateway and Node before installation, verify the Gateway and Node are at least two meters apart or the communications may fail. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 9 Single-click Gateway push button 1 Single-click Gateway push button 1 Refer to the installation instructions to create an IP67 Install Gateway rotary switch access cover. seal. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 10: Step 6: Installation

    Do not allow long lengths of cable to hang from the DX80 glands. Cabling heavier than 100 grams should be supported instead of allowed to hang from the DX80 housing. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 11 fi ve inches total length) as a lever to apply enough torque to bring the rotary switch access cover even with the DX80 cover surface. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 12 Increase Height of DX80 Units Orient the external antenna vertically for optimal RF communication. If necessary, consider changing the height of the DX80 position to improve reception levels. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 13 DX80 cover surface. Replacing O-Rings Please refer to the list of replacement parts on page 22 and contact Banner Engineering with any questions. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A...
  • Page 14 Do not burn or expose them to high temperatures. Do not recharge, crush, disassemble, or expose the contents to water. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 15: Host Network

    Defines serial parity (none, even, or odd) between Gateway and Parity (Default = None) Wiring: 5-pin Euro pinouts for 485+, 485- and Comms Host. ground Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 16 *DVCFG sub-menus. If the Gateway and Nodes lose their connection, the network may take up to 20 seconds to re-synchronize. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 17 80.3 mm 19 mm (2.56”) (3.16”) 127 mm (0.75”) (5”) 7.65 mm (0.30”) 60 mm (2.36”) 14.67 mm (0.578”) 80.8 mm (3.18”) 120 mm (4.72”) Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 18: Troubleshooting

    Node/Gateway RF link fails, all pertinent wired outputs are de-energized until the link is recovered (see component data sheet for more information.) Through this process, users of Banner wireless networks can be assured that disruptions in the communications link will result in predictable system behavior.
  • Page 19 If the Node’s RF link is recovered and the Gateway can determine that enough acknowledged polling messages have been accumulated, then the link is reinstated and outputs are restored to the current values. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A...
  • Page 20 DX80, and LCD on destination DX80 all behave exactly the same, there may be a wiring issue or an interfacing problem. Consult factory. Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 21: Accessories

    Ribbon Cable, 20 pin DBL socket BWC-LFNMN Lightning Suppressor, 900 MHz, 2.4 GHz There is a wide range of antenna cabling available. Please contact Banner Engineering Corp for more information or for specific cable lengths and connectors. Banner Engineering Corp. • Minneapolis, MN U.S.A.
  • Page 22: Fcc Notices

    Omni, 1/2 wave dipole, Swivel ≤2 dBi BWA-9O6-A Omni Wideband, Fiberglass Radome ≤8.2 dBi BWA-9O5-B Omni Base Whip ≤7.2 dBi BWA-9Y10-A Yagi ≤10 dBi Table 1. Type certified Antenna Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 23 Omni, 1/2 wave dipole, Swivel ≤2 dBi BWA-2O5-C Omni, Collinear, Swivel ≤5 dBi BWA-2O7-C Omni, Coaxial Sleeve, Swivel ≤7 dBi Table 1. Type certified Antenna Banner Engineering Corp. • Minneapolis, MN U.S.A. P/N 128185 Rev A www.bannerengineering.com • Tel: 763.544.3164...
  • Page 24 Any modifications to this product not expressly approved by Banner Engineering could void the not cover damage or liability for the improper application of Banner products. This warranty is in lieu user’s authority to operate the product. Contact of any other warranty either expressed or implied.

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