Banner SureCross DX80 Manual

Banner SureCross DX80 Manual

Flexpower node with counter inputs
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SureCross DX80 FlexPower Node with Counter Inputs
Configurable Node with two selectable counter inputs, two selectable discrete inputs, and two discrete NMOS outputs
Features
IP20 Base
900 MHz
For additional information, the most recent version of all documentation, and a complete list of accessories, refer to Banner Engineering's
website, www.bannerengineering.com/surecross.
Models
Model
Frequency
DX80N9X2S4A2
900 MHz ISM Band
DX80N2X2S4A2
2.4 GHz ISM Band
DX80N9X2S4A2C
900 MHz ISM Band
DX80N2X2S4A2C
2.4 GHz ISM Band
Internal antenna models are also available. For more information, contact your local Banner Engineering Corp. representative.
WARNING: Not To Be Used for Personnel Protection
Never use this product as a sensing device for personnel protection. Doing so could lead to seri-
ous injury or death. This product does NOT include the self-checking redundant circuitry necessary to
allow its use in personnel safety applications. A sensor failure or malfunction can cause either an ener-
gized or de-energized sensor output condition.
P/N 136348 rev. G
The SureCross™ wireless system is a radio frequency network with integrated I/O that
can operate in most environments while eliminating the need for wiring runs. Systems
are built around a Gateway, which acts as the wireless network master device, and one
or more Nodes.
• Wireless industrial I/O device with two selectable discrete inputs, two selectable dis-
crete pulse counter inputs (rate or event; sinking, sourcing, or self-energized), and
two NMOS discrete outputs
• User selectable 10 kHz event counter(s) and/or 25 kHz rate counter
• FlexPower™ power options allows for +10 to 30V dc, solar, and battery power sour-
IP67 Base
2.4 GHz
ces for low power applications.
• DIP switches for user configuration
• Frequency Hopping Spread Spectrum (FHSS) technology and Time Division Multi-
ple Access (TDMA) control architecture combine to ensure reliable data delivery
within the unlicensed Industrial, Scientific, and Medical (ISM) band
• Transceivers provide bidirectional communication between the Gateway and Node,
including fully acknowledged data transmission
• Lost RF links are detected and relevant outputs set to user-defined conditions
• The DX80...C models are certified for use in Class I, Division 2, Group A, B, C, D;
Zone 2 (Group IIC) Hazardous Locations when properly installed in accordance with
the National Electrical Code, the Canadian Electrical Code, LCIE/ATEX, or applica-
ble local codes/regulations (see Specifications)
Environmental Rating
IP67, NEMA 6
IP20, NEMA 1
Class I, Division 2, Group A, B, C, D
Hazardous Locations (see Specifica-
tions)
1/13/2012
I/O
Inputs: Two selectable discrete, two select-
able counter
Outputs: Two NMOS sinking discrete
0 136348
7

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Summary of Contents for Banner SureCross DX80

  • Page 1 Zone 2 (Group IIC) Hazardous Locations when properly installed in accordance with the National Electrical Code, the Canadian Electrical Code, LCIE/ATEX, or applica- ble local codes/regulations (see Specifications) For additional information, the most recent version of all documentation, and a complete list of accessories, refer to Banner Engineering's website, www.bannerengineering.com/surecross. Models...
  • Page 2 Gateway Node The SureCross DX80 network is a deterministic system—the network identifies when the radio signal is lost and drives relevant outputs to user-defined conditions. Once the radio signal is reacquired, the network returns to normal operation. SureCross DX80 Gateways and Nodes A Gateway acts as the master device within each radio network, initiates communication and reporting with the Nodes, and controls the timing for the entire network.
  • Page 3: Wiring Diagrams

    SureCross DX80 FlexPower Node with Counter Inputs Wiring Diagrams 5-pin Euro-Style Hookup (Nodes) Wiring the 5-pin Euro-style connector depends on the model and power requirements of the device. Wire No. Wire Color 10 to 30V dc Powered Nodes Battery Powered Nodes...
  • Page 4 SureCross DX80 FlexPower Node with Counter Inputs Terminal Block (IP20 Housing) For the DX8x...C models, PWR in the wiring diagram refers to V+ on the wiring board and GND in the wiring diagram refers to V- on the wiring board. Ignore alternate labeling referring to other models that use this board.
  • Page 5: Additional Information

    SureCross DX80 FlexPower Node with Counter Inputs Wiring Diagrams for Counter Inputs Connecting dc power to the communication pins will cause permanent damage. For the DX8x...C models, PWR in the wiring diagram refers to V+ on the wiring board and GND in the wiring diagram refers to V- on the wiring board.
  • Page 6 SureCross DX80 FlexPower Node with Counter Inputs ** Two consecutive 16-bit unsigned registers are combined to represent one 32-bit unsigned number for a maximum total count of 4,294,967,295. High word (I/O 3) Low word (I/O 4) Modbus Register Table (Two Event Counters)
  • Page 7: Device Configuration

    SureCross DX80 FlexPower Node with Counter Inputs High word (I/O 3) Low word (I/O 4) Device Configuration DIP Switch Changes Before making any changes to the DIP switch positions, disconnect the power. For devices with batteries integrated into the housing, remove the battery for at least one minute.
  • Page 8 SureCross DX80 FlexPower Node with Counter Inputs Switches Device Settings Discrete IN #2 Sinking (NPN) OFF* Discrete IN #2 Sourcing (PNP) Counter 2: rate (frequency) counter OFF* Counter 2: event counter Report Rate 16 seconds OFF* Report Rate 1 second...
  • Page 9 SureCross DX80 FlexPower Node with Counter Inputs Counter Input 1 Counter Input 2 DIP Switches DIP Switches Device Settings Debounce disabled Self-energized input (e.g. mag pickup) OFF* OFF* Enable PNP (sourcing) Enable NPN (sinking) Debounce enabled OFF* Debounce disabled Self-energized input (e.g. mag pickup)
  • Page 10 SureCross DX80 FlexPower Node with Counter Inputs device has allocated Node registers 7, 15, and 16 that send preset data to the event counter. When power is applied to the Node, the counter value is reset to the last saved value. The counter value is saved every hour.
  • Page 11: Verify Communications

    SureCross DX80 FlexPower Node with Counter Inputs Clearing the Event Counter The counter Nodes can clear the counter values from a mapped input signal or from a host system writing to a Modbus register. For example, a push button on a Gateway can be mapped to Node register 11 to clear a counter when the button is pressed.
  • Page 12: Specifications

    SureCross DX80 FlexPower Node with Counter Inputs Specifications Radio Range Spread Spectrum Technology 900 MHz: Up to 4.8 kilometers (3 miles) * FHSS (Frequency Hopping Spread Spectrum) 2.4 GHz: Up to 3.2 kilometers (2 miles) * Antenna Connection Transmit Power Ext.
  • Page 13 Class I, Division 2, Group A, B, C, D; T4 −40 Refer to the SureCross™ DX80 Wireless I/O Network product to 80° C) manual, Banner p/n 132607, for installation and waterproofing in- Operating Temperature structions. Operating the devices at the maximum operating condi- −40 to +85°...
  • Page 14: Antenna Installation

    Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period.
  • Page 15 Banner Engineering Japan Cent-Urban Building 305 3-23-15, Nishi-Nakajima Yodogawa-Ku, Osaka 532-0011 JAPAN, Tel: 81-6-6309-0411, Fax: 81-6-6309-0416, www.bannerengineering.co.jp, mail@bannerengineering.co.jp Banner Engineering Int’l Incorporated Taiwan Rep. Office 8F-2, No. 308, Sec. 1, Neihu Rd. Taipei, Taiwan 114 Phone: +886 2 8751 9966 #15 | Fax: +886 2 8751 2966, www.bannerengineering.com.tw, info@bannerengineering.com.tw Banner Engineering India Pune Head Quarters Office, No.

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