Powerware, Powerware Hot Sync, ABM, and X-Slot are registered trademarks and ConnectUPS are trademarks of Eaton Electrical Inc. Greenlee is a registered trademark of Greenlee Textron. Modbus is a registered trademark of Modicon.
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK CAUTION: REFER TO OPERATOR'S MANUAL operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead‐acid batteries and must be disposed of properly.
The Powerware 9315 UPS system continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power. Working with your building's electrical system, the UPS system supplies clean, consistent power that your sensitive electronic equipment requires for reliable operation.
Charging at high currents can overheat and damage batteries. Automatic Battery Charge Current Limit A preset limit restricts battery charging current to protect batteries from damage due to high current charging. Charging at high currents can overheat and damage batteries. 164201244 Rev E www.powerware.com...
UPS system to provide more output power with a minimum impact on your facility. Parallel Capacity/Redundant System With Powerware Hot Sync technology and a System Bypass Module (SBM), the ® Parallel Capacity/Redundant System allows two to eight uninterruptible power modules (UPMs) to operate in parallel to provide more capacity than a single UPM and as backup for each other.
The following basic UPS system configurations are possible: Single module UPS and one battery string Multi‐module (parallel for capacity/redundancy) UPS system consisting of two or more UPS modules, with one battery string for each module, and a Powerware Hot Sync Capacity module ®...
The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. Observe all DANGER, WARNING, and CAUTION notices affixed to the inside and outside of the equipment. INTRODUCTION D A N G E R C A U T I O N 164201244 Rev E www.powerware.com...
The term UPS system refers to the entire power protection system – the UPS modules, battery strings, and options or accessories installed. Refer to the Powerware 9315 Parallel Capacity/Redundant UPS Installation and Operation Manual for the following additional information: SBM cabinet and optional accessories installation instructions, including site...
Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: 1-800-843-9433 United States: 1-800-461-9166 ext 260...
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INTRODUCTION This page intentionally left blank. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
The system must be installed on a level, sealed concrete pad or floor. The system must be installed in a temperature‐controlled indoor area free of conductive contaminants. Failure to follow guidelines may void your warranty. 164201244 Rev E www.powerware.com...
4.6m (15 ft) on each side for removing the cabinets from the pallets. If outer packaging is secured with steel bands, cut and remove the bands from each cabinet. Wooden Pallet W A R N I N G C A U T I O N 164201244 Rev E www.powerware.com...
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NOTE While waiting for installation, protect the unpacked cabinets from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS system properly may void your warranty. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual UPS INSTALLATION PLAN AND UNPACKING 164201244 Rev E www.powerware.com...
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UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
It is the customer's responsibility to conduct a breaker coordination study, so that these breakers can be adequately set for the site. D A N G E R W A R N I N G 164201244 Rev E www.powerware.com...
Route the DC Link cables from the rectifier output (Input/Rectifier cabinet) to the inverter input (Output/Inverter cabinet) through the knockouts in the cabinet sides. Connect the positive DC Link power wiring to the inverter input. Connect two cables to each inverter. W A R N I N G 164201244 Rev E www.powerware.com...
Input/Rectifier cabinet. Connect the positive and negative DC power wiring from the batteries to the respective DC inputs in the Input/Rectifier cabinet. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual INSTALLING THE UPS SYSTEM 164201244 Rev E www.powerware.com...
Route the ground braid from the top of the Output/Inverter cabinet to the Input/Rectifier cabinet through the cabinet knockouts. The ground braid is secured at the factory to the Output/Inverter cabinet mounting stud. Connect the ground braid to the Input/Rectifier cabinet mounting stud and secure. 164201244 Rev E www.powerware.com...
Remove the plastic shield covering the inverter output section of the Output/Inverter cabinet. 10. Refer to the Powerware 9315 Parallel Capacity/Redundant UPS Installation and Operation Manual for SBM input wiring procedures. 11. Reinstall the plastic shield to the inverter output section.
Service Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact your Eaton service representative in advance (usually a two week notice is required) to reserve a preferred startup date. 164201244 Rev E www.powerware.com...
NOTE The installation checklist MUST be completed prior to starting the UPS system for the first time. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
- Debris shields covering ventilation grills are removed from all cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
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INSTALLING THE UPS SYSTEM Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
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INSTALLING THE UPS SYSTEM This page intentionally left blank. 3-10 EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
Power cables and control wiring must be installed in separate conduit. The ground conductor is to be sized per National Electrical Code (NEC), Article 250 and local electrical code requirements. The maximum current listed is at the minimum DC operating voltage. Operating Handle OFF Position 164201244 Rev E www.powerware.com...
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8 – 1 Bolt Mounting 76 (56) Bus Bar 8 – 1 Bolt Mounting 76 (56) Bus Bar 8 – 1 Bolt Mounting 76 (56) Bus Bar DC Voltage 1600 2000 2500 164201244 Rev E www.powerware.com Bolt Size 1/2” 1/2” 1/2”...
NOTE Follow Lockout/Tagout (LOTO) procedures for your location. The key should not be stored in the switch. Do NOT insert the key until the fault is resolved. Deactivated Unlock pushbutton to release Figure 5‐3. REPO Operation CUSTTB 164201244 Rev E www.powerware.com...
An X-Slot card can also be installed with the monitoring accessories. See Table 6‐1 for the number of accessories permitted. Table 6‐1. Optional Monitoring Accessories Number and Type of Accessories Permitted — — — — — — X-Slot — — — 164201244 Rev E www.powerware.com...
RMP on a desktop or on a wall, wherever you have a serial interface line. Figure 6‐1 shows an RMP. Figure A‐26 on page A-38 shows the enclosure dimensions and cable exit openings. Flush Mount Surface Mount (for hanging) Wires Must be Twisted Figure 6‐1. RMP 164201244 Rev E www.powerware.com...
Connect to Port 1 (DB‐9) on Customer Interface Panel EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual INSTALLING OPTIONAL ACCESSORIES Figure 6‐2. Terminal Block Bracket 164201244 Rev E www.powerware.com Fuse Terminal Block (TB3)
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6.2 or 6.3, respectively; otherwise, secure the access plate on top of the UPS Input/Rectifier cabinet. To UPS Remarks TB3‐1 TB3‐2 Twisted wires (4) 1–2 turns per 3” TB3‐3 TB3‐4 To UPS Remarks TB3‐5 TB3‐6 Twisted wires (4) 1–2 turns per 3” TB3‐7 TB3‐8 164201244 Rev E www.powerware.com...
Figure A‐19 on page A-30). Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel. INSTALLING OPTIONAL ACCESSORIES Flush Mount Surface Mount (for hanging) Figure 6‐3. RIM 164201244 Rev E www.powerware.com Continues at UPS...
Figure A‐19 on page A-30). Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel. INSTALLING OPTIONAL ACCESSORIES Flush Mount Surface Mount (for hanging) Wires Must be Twisted Figure 6‐5. SCM 164201244 Rev E www.powerware.com...
Secure the access plate on top of the UPS Input/Rectifier cabinet. To UPS Remarks TB3‐1 TB3‐2 Twisted wires (4) 1–2 turns per 3” TB3‐3 TB3‐4 To UPS Remarks TB3‐5 TB3‐6 Twisted wires (4) 1–2 turns per 3” TB3‐7 TB3‐8 164201244 Rev E www.powerware.com Fuse Terminal Block (TB3)
NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require external power supply. Internal 24 Vdc is not capable of supplying contact current. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
(see Figure A‐19 on page A-30). Install the X-Slot card into the communication bay. Route and install the LAN, telephone, and other cables to the appropriate X-Slot card. Refer to the manual supplied with the X-Slot card for operator instructions. 164201244 Rev E www.powerware.com...
9315 UPS (500–750 kVA) Installation and Operation Manual Understanding UPS Operation The Powerware 9315 is a continuous duty, solid‐state UPS that supports the following equipment: process control, data processing, telecommunications/PBX, research, and medical. The Powerware 9315 maintains power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out‐of‐tolerance frequency conditions.
System events, horns, and indicators are described in Chapter 11, “Responding to System Events.” The following paragraphs describe the differences in UPS operating modes, using block diagrams to show the power flow during each mode of operation. 164201244 Rev E www.powerware.com...
9315 UPS (500–750 kVA) Installation and Operation Manual (open) Bypass Static Switch (closed) Rectifier Inverter Link (closed) Battery Figure 7‐2. Path of Current Through the UPS in Normal Mode 164201244 Rev E www.powerware.com UNDERSTANDING UPS OPERATION Output (closed) Output Transformer...
Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. C A U T I O N Inverter (open) Output Transformer 164201244 Rev E www.powerware.com Output...
9315 UPS (500–750 kVA) Installation and Operation Manual (open) Bypass Static Switch (open) Rectifier Inverter Link (closed) Battery Figure 7‐4. Path of Current Through the UPS in Battery Mode 164201244 Rev E www.powerware.com UNDERSTANDING UPS OPERATION Output (closed) Output Transformer...
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UNDERSTANDING UPS OPERATION This page intentionally left blank. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
Push In To Reset Pushbutton Switch Battery Switch Figure 8‐1. UPS Control Panel The following sections describe using the UPS control panel to monitor the UPS. See Chapter 9, “UPS Operating Instructions,” for use of the operational controls. 164201244 Rev E www.powerware.com...
Bypass Figure 8‐2. LCD Screen pushbuttons to move the highlight left or right, the data in the menu 4 MAY 1999 09:25:42 Output FREQ nn.n 0.nn Battery pushbuttons to scroll up and pushbuttons to move the 164201244 Rev E www.powerware.com...
Use the pushbuttons to adjust the contrast on the LCD screen. Hold down the pushbutton, then press the pushbutton to increase the contrast or the pushbutton to decrease the contrast. USING THE CONTROL PANEL pushbuttons between 164201244 Rev E www.powerware.com...
Graphics – Displays a real‐time graphic representation of the flow of current through the internal UPS components. Setup – Allows you to configure the UPS communication port and set the date and time for the time stamp. 164201244 Rev E www.powerware.com...
EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual USING THE CONTROL PANEL Uninterruptible Power System Input FREQ nn.n 0.nn Bypass Figure 8‐4. System Meters Screen 164201244 Rev E www.powerware.com 4 MAY 1999 09:25:42 Output FREQ nn.n 0.nn Battery...
Uninterruptible Power System NONE Battery Minutes 125% 48.5 100% Meters System Load Amps Versions Phase A Events Statistics Graphics Setup Figure 8‐5. Load Amps Meters Screen 4 MAY 1999 Output Current Phase B Phase C 164201244 Rev E www.powerware.com 09:25:42...
9315 UPS (500–750 kVA) Installation and Operation Manual USING THE CONTROL PANEL Uninterruptible Power System 4 MAY 1999 Software Versions Version Part Number Monitor 01.17 143650369 Rectifier ***** 143650347 Inverter ***** 143650348 Figure 8‐6. Software Versions Screen 164201244 Rev E www.powerware.com 09:25:42...
4 MAY 1999 Event History Log Event Description COMMAND: Keyswitch On STATUS: Auto Mode COMMAND: Rectifier Commanded On STATUS: Inverter On STATUS: Rectifier On STATUS: Output Breaker (CB3) Closed STATUS: Bypass Breaker (CB4) Open STATUS: Inverter Normal 164201244 Rev E www.powerware.com 09:25:42...
9315 UPS (500–750 kVA) Installation and Operation Manual Uninterruptible Power System SHUTDOWN IMMINENT Active System Events NOTICE: Input power unavailable NOTICE: Bypass Not Available ALARM: Shutdown Imminent Figure 8‐8. Active System Events Screen 164201244 Rev E www.powerware.com USING THE CONTROL PANEL 4 MAY 1999 09:25:42...
EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual USING THE CONTROL PANEL Uninterruptible Power System 4 MAY 1999 Bypass Rectifier Inverter Battery Graphics Setup Figure 8‐10. Mimic Screen 164201244 Rev E www.powerware.com 09:25:42 8-11...
To decrease the setting (make it a lower value), press pushbutton. To save the settings upon exit from this screen, be sure the Save field is set to YES. 4 MAY 1999 Set Time & Date HR:MN SAVE 15:06 Setup 164201244 Rev E www.powerware.com 09:25:42 pushbuttons...
TERMINAL 9600 XON / XOFF Setup Figure 8‐12. Port Setup Screen ) appears in the upper right corner of the information area of pushbutton. To save the settings upon exit from this 164201244 Rev E www.powerware.com 09:25:42 SAVE pushbuttons 8-13...
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USING THE CONTROL PANEL This page intentionally left blank. 8-14 EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
NOTE The following procedures are applicable for systems with the optional internally installed rectifier input breaker CB1 and inverter output breaker CB3. NOTE For System Bypass Module (SBM) operation in a multi‐module system, refer to the Powerware 9315 Parallel Capacity/Redundant UPS Installation and Operation Manual.
Multi‐module systems replace the MBC of the UPS with an SBM. Refer to “SBM Circuit Breakers” in the Powerware 9315 Parallel Capacity/Redundant UPS Installation and Operation Manual. In addition, a remote mounted external battery disconnect is used to connect the battery string to the UPS.
11. Close UPS breaker CB1. The input/rectifier cooling blowers turn on. 12. On the UPS, turn the Mode key switch to NORMAL for one second. The rectifier turns on. UPS OPERATING INSTRUCTIONS OPEN OPEN OPEN OPEN OPEN 164201244 Rev E www.powerware.com...
UPS transfers to Normal mode. The status indicator on the UPS control panel indicates the UPS is in Bypass mode. The UPS system is now operating in Bypass mode. No backup is available. OPEN OPEN OPEN OPEN OPEN 164201244 Rev E www.powerware.com...
On the UPS LCD screen, verify that the Normal message appears and the Normal Mode indicator illuminates on the control panel. The UPS system is now in Normal mode. UPS OPERATING INSTRUCTIONS . The UPS system is W A R N I N G 164201244 Rev E www.powerware.com...
The UPS (including Bypass) remains locked off until you reset the Emergency UPM Off pushbutton. . The UPS system is now W A R N I N G W A R N I N G 164201244 Rev E www.powerware.com...
The UPS system is now reset. To restart the UPS system, see “Starting the UPS” on page 9-3. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual UPS OPERATING INSTRUCTIONS W A R N I N G C A U T I O N 164201244 Rev E www.powerware.com...
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UPS OPERATING INSTRUCTIONS This page intentionally left blank. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
UPS is located in a remote area where the UPS horn may not be heard immediately. Contacts should not be operated in excess of 30 Vac or 42.4V peak AC or DC @ 1A maximum. C A U T I O N 164201244 Rev E www.powerware.com 10-1...
152.4m (500 ft) from the UPS. You can flush‐mount or surface‐mount an RMP on a desktop, wall, or wherever you have a serial interface line. Figure 10‐1 shows an RMP. Figure 10‐1. RMP 164201244 Rev E www.powerware.com...
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The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. 10-3 EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
Pins 5 and 14 Contacts are closed when approximately two minutes of battery time is remaining, before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. Figure 10‐2. RIM 164201244 Rev E www.powerware.com...
TB2‐7 through TB2‐9 BYPASS NOT AVAILABLE TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 USING FEATURES AND OPTIONS Figure 10‐3. SCM 164201244 Rev E www.powerware.com 10-5...
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USING FEATURES AND OPTIONS This page intentionally left blank. 10-6 EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
When a system event occurs, a message is added to the Event History Log. A message may also appear on the UPS control panel. The Event History Log contains all system event messages, whether or not they were displayed on the control panel. 164201244 Rev E www.powerware.com 11-1...
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RESPONDING TO SYSTEM EVENTS This page intentionally left blank. 11-2 EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
® 9315 UPS (500–750 kVA) Installation and Operation Manual Communication This chapter describes the communication features of the Powerware 9315 UPS and provides information about connecting hardware, configuring the ports, changing settings, and changing modes. The customer interface panel inside the UPS contains: Two serial communication ports, one DB‐9 and one DB‐25.
Input to UPS Output from UPS Input to UPS Output from UPS Output from UPS Output from UPS ‐ always true Input to UPS ‐ typically not used by UPS Output from UPS ‐ always true 164201244 Rev E www.powerware.com...
COMMUNICATION 15 JUL 1998 09:25:42 Setup Serial Port 1 Rate Data/Stop Handshaking Save 9600 XON / XOFF Setup pushbutton on the control panel pushbutton to toggle to the pushbutton pushbutton. 164201244 Rev E www.powerware.com 12-3...
Calibration Mode – Used only by service personnel; available for Port 2 only. Computer Mode – Provides an Eaton proprietary Binary Computer Mode (BCM) Interface facility monitoring or network communication via a Powerware .ConnectUPS Card. Available for Port 2 only.
Each communication port on the UPS operates in one of five modes that you select when configuring the port using the Setup Port screen. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 300 baud Handshaking Disabled 9600 baud Handshaking Disabled 164201244 Rev E www.powerware.com COMMUNICATION 12-5...
[Ctrl]+[P] Prints the entire log with a header [Ctrl]+[M] Prints the current system meters with a header [Ctrl]+[A] Prints all system information [Ctrl]+[B] Prints Battery Test Log <CR> <LF> 164201244 Rev E www.powerware.com...
STATUS: Inverter On STATUS: Rectifier On STATUS: Inverter Contactor (3) Closed STATUS: Bypass Contactor (K4) Open STATUS: Inverter Normal NOTICE: Room High Temperature Figure 12‐4. Event History Log 164201244 Rev E www.powerware.com COMMUNICATION 14:23:45 0421 1000 2030 2202 4001 12-7...
The [Ctrl]+[A] key sequence prints a listing of all available serial data. This printout contains the information shown on the Event History Log and System Meters screens of the UPS (see Figure 12‐4 and Figure 12‐5). 03 NOV 1997 14:22:45 Output FREQ 60.0 0.80 Battery 164201244 Rev E www.powerware.com...
Enable/Disable Default Functions 1. Enable/Disable Go To Bypass 2. Enable/Disable Go To UPS 3. Enable/Disable On Generator 4. Enable/Disable Building Alarm 5. Return to Program Building Alarms Menu Enter Selection: COMMUNICATION 164201244 Rev E www.powerware.com 12-9...
(either a custom message or the default message indicated by the list of enabled custom messages). If 1 was entered at the prompt, the following is displayed: Building Alarm Active Message: message) Enter New Message or <CR> for No Change: Building Alarm 1 (default 164201244 Rev E www.powerware.com...
NOTE The password must be six characters in length. The password is changed if the user enters and verifies a new password. EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual COMMUNICATION Clear Building Alarm 1 (default 164201244 Rev E www.powerware.com 12-11...
If 5 is selected from the Battery Test Setup menu when a Battery Test is not scheduled, the following is displayed: No Battery Test Scheduled Enter <CR> to return to Battery Test Setup Menu NOTE The unit will only perform one battery test in any 24 hour period. 164201244 Rev E www.powerware.com...
For a list of products available, contact your Eaton sales representative. Remote Monitor mode provides the interface for the RMP, RIM, or SCM described earlier. Port 1 operates by default in Remote Monitor mode. COMMUNICATION 164201244 Rev E www.powerware.com 12-13...
Powerware 9315 UPS: Proactive monitoring, called Anomaly Detection, automatically analyzes the status of the Powerware 9315 UPS on a daily basis. All data gathered from the unit, current and historical, is analyzed at the Customer Reliability Center (CRC) for trending issues.
UPS to call a remote computer and leave a one‐line descriptive message of the alarm or notice condition. Numeric paging support allows the UPS to call a paging service and send numeric messages. Housekeeping – The Housekeeping function maintains the link between the UPS and modem. COMMUNICATION 164201244 Rev E www.powerware.com 12-15...
® 9315 UPS (500–750 kVA) Installation and Operation Manual The Powerware 9315 UPS has one factory‐installed X-Slot communication bay. See Figure A‐13 on page A-23 for the bay location. The UPS is compatible with the following X-Slot cards (see Figure 12‐6): NOTE Only one of the following cards can be installed in the X-Slot at a time.
If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance, or contact your Eaton service representative. D A N G E R W A R N I N G 164201244 Rev E www.powerware.com 13-1...
Record the results of your checks and any corrective actions in a suitable log. Annual Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact your Eaton service representative for more information about service offerings. pushbuttons 164201244 Rev E www.powerware.com...
UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1-7). MAINTAINING THE UPS SYSTEM W A R N I N G...
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MAINTAINING THE UPS SYSTEM This page intentionally left blank. 13-4 EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
Power Walk‐In Adjustable 3–60 second rectifier ramp‐up to full utility load Power Factor Minimum 0.85 Line Surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801‐4 Notes 50/60 Hz 60 Hz only 164201244 Rev E www.powerware.com 14-1...
–20 to +70°C (prolonged storage above 40°C will cause rapid battery self‐discharge) Relative Humidity 95% maximum noncondensing (Operating and Storage) Acoustical Noise 75 dBA at a 1m distance Electrostatic Discharge Meets IEC 801‐2 specifications. (ESD) Immunity 164201244 Rev E www.powerware.com...
WHAT THIS LIMITED WARRANTY COVERS: Powerware-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
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WARRANTY This page intentionally left blank. 15-2 EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201244 Rev E www.powerware.com...
® 9315 UPS (500–750 kVA) Installation and Operation Manual Installation Reference The information in this appendix will help you plan for and install the Powerware 9315. This appendix contains the following information: Physical features and requirements, including dimensions UPS system oneline configurations...
Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Figure A‐1. Typical Powerware 9315 (500–750 kVA) UPS System EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual The basic environmental requirements for UPS system operation are: Ambient Temperature Range: Recommended Operating Range: 20–25°C (68–77°F)
Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó 171.0 171.0 364.4 [6.7] [6.7] [14.3] 1600 [63] FRONT VIEW 164201244 Rev E www.powerware.com INSTALLATION REFERENCE...
CUSTOMER INTERFACE PANEL ACCESS TOP VIEW LEFT VIEW 47.0 DIMENSIONS ARE IN MILLIMETERS [INCHES] [1.9] 164201244 Rev E www.powerware.com DOORS CONDUIT ENTRY AREA FOR CONTROL WIRE CONNECTIONS. AC INPUT AND DC INPUT (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.)
Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó Ó 171.0 171.0 [6.7] [6.7] 1600 [63] FRONT VIEW 164201244 Rev E www.powerware.com INSTALLATION REFERENCE 364.4 [14.3]...
CONNECTIONS AND AC OUTPUT TO SBM (POWERWARE HOT SYNC CAPACITY SYSTEM ONLY) ® (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) 47.0 [1.9] DIMENSIONS ARE IN MILLIMETERS [INCHES] 164201244 Rev E www.powerware.com 280.0 11.0] 600.0 35.9 [23.6] [1.4] TOP VIEW...
NOTE A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral feeder is supplied, the output neutral of the UPS is to be connected to chassis ground. NOTE Output voltage must match bypass input voltage. Table D. Powerware 9315 UPS System Oneline Configurations Oneline Drawing Powerware Model...
NOTE A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral feeder is supplied, the output neutral of the UPMs are to be connected to chassis ground. Figure A‐9. Multi-Module UPS System Oneline Drawing (with Powerware Hot Sync EATON Powerware ®...
A bypass neutral feeder must be supplied when the output neutral is used. If no bypass neutral feeder is supplied, the output neutral of the UPS is to be connected to chassis ground. See Section I for installation instructions. 164201244 Rev E www.powerware.com...
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AWG or kcmil (each) Amps @ (2.0V/cell) 1096 AWG or kcmil (each) Amps AWG or kcmil (each) Amps AWG or kcmil (each) 164201244 Rev E www.powerware.com INSTALLATION REFERENCE Rating 50/60 Hz 500/450 625/500 625/562 1100 1138 1234 1371 1542 A-13...
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AWG or kcmil (each) Amps AWG or kcmil (each) Amps @ (2.0V/cell) 1370 AWG or kcmil (each) Amps AWG or kcmil (each) Amps AWG or kcmil (each) 164201244 Rev E www.powerware.com Rating 50/60 Hz 625/500 625/562 625/562 1370 1542 1542...
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Amps AWG or kcmil (each) Amps @ (2.0V/cell) 1645 AWG or kcmil (each) Amps AWG or kcmil (each) Amps AWG or kcmil (each) 164201244 Rev E www.powerware.com INSTALLATION REFERENCE Rating 50/60 Hz 750/600 750/675 750/675 1181 1645 1850 1850 A-15...
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INSTALLATION REFERENCE Table H. Powerware 9315 UPS (500–750 kVA) Cabinet Power Cable Terminations Terminal Function Terminal AC Input to UPS Rectifier (CB1 Input) AC Input to MBC (UPS Bypass) AC Output from Inverter to MBC or AC Input to MBC from Inverter...
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Number of Wires Minimum Conduit Number of in Conduit Trade Size 3.5” 3” 3” 4” 4” 3.5” 3.5” 4” 3” 3” 3” 3.5” 3.5” 3” 3” 3.5” 3.5” 3.5” 3.5” 4” 3” 3” 3” 3.5” 164201244 Rev E www.powerware.com Conduits A-17...
5 wraps or 25.4 mm (1”) intervals with 1 wrap. NYLON ROPE -9 MM [3/8 INCH] DIAMETER. MINIMUM OF FIVE WRAPS. Figure A‐10. Securing Cables Part Number Notes Color Code: Brown 54876BE Die Code: 87 Quantity per lug hole TBM14M 15506 152 MM [6 INCHES] 164201244 Rev E www.powerware.com...
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EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual INSTALLATION REFERENCE C A U T I O N Input Voltage Rating 400V 480V 1000A 1200A 1000A 1200A 164201244 Rev E www.powerware.com 600V 800A 1000A A-19...
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1% of nominal DC voltage at rated battery current. Output Voltage Rating 400V 480V 800A 800A 1000A Output Voltage Rating 400V 480V 1800A 2000A 2000A 2300A 9, 10 220 VA instantaneous #18 AWG minimum 164201244 Rev E www.powerware.com 600V 700A 800A 600V 1800A 2000A 2000A 2300A...
(E1, E2, E3) TO UPS (A, B, C) (E4, E5) FRONT VIEW Figure A‐12. Inverter/Rectifier Cabinet – PCM 1 Terminals RECTIFIER DC LINK OUTPUT TO INVERTER 15 PIN INTERCABINET CONNECTION ON PIGTAIL HARNESS TO OUTPUT/ INVERTER 164201244 Rev E www.powerware.com...
CONTROL 1 AND 2 (USED FOR SBM WIRING ONLY) 15 PIN INTERCABINET CONNECTION ON PIGTAIL HARNESS TO MBC GROUND AC OUTPUT TO MBC OR SBM (E9, E10, E11) OUTPUT NEUTRAL CONNECTION (E12) OUTPUT BREAKER CB3 (OPTIONAL) 164201244 Rev E www.powerware.com...
AC INPUT FROM INVERTER (TOP TWO TERMINAL HOLES ONLY) SYSTEM BYPASS BREAKER STATIC SWITCH Figure A‐16. MBC – PCM 3 Terminals 164201244 Rev E www.powerware.com OUTPUT NEUTRAL CONNECTION (E12) AC INPUT TO BYPASS (E6, E7, E8) (A, B, C) AC OUTPUT...
Figure A‐17. MBC – PCM 3 Terminals (continued) EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual MBC – TOP AND BUS BARS AC OUTPUT TO LOAD TOP VIEW 164201244 Rev E www.powerware.com INSTALLATION REFERENCE AC INPUT TO BYPASS A-27...
Not Used Name Not Used Not Used Not Used Description Dry contact used to deactivate input filter. Description Close circuit breaker CB2 signal. Circuit breaker CB2 auxiliary contact. Breaker charge power. Open circuit breaker CB2 signal. 164201244 Rev E www.powerware.com...
CONTROL - 120 BREAKER CHARGE POWER CONTROL - NEUTRAL SHUNT TRIP SHUNT TRIP BATTERY DISCONNECT OPEN - RETURN BATTERY DISCONNECT OPEN ON GENERATOR RETURN ON GENERATOR NO SYNC RETURN NO SYNC OPEN FILTER - RETURN OPEN FILTER 164201244 Rev E www.powerware.com A-29...
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Dry contact used to activate remote transfer to bypass. Dry contact used to activate remote transfer to UPS. Not Used REPO Description Description Description Circuit breaker CB3 auxiliary contact. Dry contact used to activate REPO of UPS. 164201244 Rev E www.powerware.com...
Building Alarm 2, and so on, on the monitor panel. Use twisted-pair wires for each alarm input and common. Figure A‐21. Output/Inverter Cabinet – PCM 2 Customer Interface Wiring EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual CUSTJ4 CUSTJ2 REPO 164201244 Rev E www.powerware.com INSTALLATION REFERENCE A-33...
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Relay 2 NO Not Used Not Used Name Not Used Not Used Not Used Not Used REPO Description Description Description Circuit breaker CB3 auxiliary contact. Circuit breaker CB4 auxiliary contact. Dry contact used to activate REPO of UPS. 164201244 Rev E www.powerware.com...
RELAY #1 NO RELAY #1 COMMON RELAY #1 NC BUILDING ALARM #5 RETURN BUILDING ALARM #5 BUILDING ALARM #4 RETURN BUILDING ALARM #4 BUILDING ALARM #3 RETURN BUILDING ALARM #3 BUILDING ALARM #2 RETURN BUILDING ALARM #2 164201244 Rev E www.powerware.com A-35...
UPS. NOTE REPO switch rating is 6A/120 Vac or 3A/240 Vac. The REPO switch must be a latching-type switch with a dedicated circuit. REPO Switch Figure A‐24. REPO Wiring Twisted CUSTTB Wires (2) 164201244 Rev E www.powerware.com...
MAX. WIRE SIZE: NO. 14 AWG MAX. WIRE SIZE: NO. 18 AWG Figure A‐27. RIM Dimensions and Mounting Details INSTALLATION REFERENCE FLUSH MOUNT SURFACE MOUNT (FOR HANGING) CONTINUES AT UPS DIMENSIONS ARE IN MILLIMETERS [INCHES] 164201244 Rev E www.powerware.com A-39...
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