Eaton 93E Series Installation And Operation Manual
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Eaton 93E Series Installation And Operation Manual

Generation 3
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Eaton
® ®
93E UPS
Generation 3
40–60 kVA (208/220V)
Installation and Operation Manual
p/n: P-164000302
Revision 04

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  • Page 1 Eaton ® ® 93E UPS Generation 3 40–60 kVA (208/220V) Installation and Operation Manual p/n: P-164000302 Revision 04...
  • Page 2 National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International Corporation. All other trademarks are property of their respective companies. ©Copyright 2013-2020 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
  • Page 3 5.10 Third Party Intellectual Property Rights. The Firmware may contain components transfer the Firmware directly to a third party only in connection with the sale of the Eaton (including open source software components) that are owned by third parties (“Third Party product in which it is installed.
  • Page 5 3.3.2 UPS System Power Wiring Preparation ....................17 3.3.3 UPS System Interface Wiring Preparation ....................22 3.4 Battery Type............................23 3.5 Inspecting and Unpacking the UPS Cabinets ....................23 Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 6 7.2 Using the Control Panel ..........................68 7.2.1 Status Indicators..........................69 7.2.2 System Events........................... 70 7.2.3 Using the LCD and Pushbuttons ......................70 7.2.4 Using the Menu..........................71 Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 7 9 9 U U P P S S M M a a i i n n t t e e n n a a n n c c e e ....................................................... . 9 9 5 5 9.1 Important Safety Instructions ........................95 9.2 Performing Preventive Maintenance ......................95 9.2.1 DAILY Maintenance ..........................96 Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 8 1 1 1 1 W W a a r r r r a a n n t t y y ........................................................... . 1 1 0 0 3 3 viii Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 9 UPS System Oneline – Internal Battery and External Battery Capable ............65 Figure 37. UPS System Oneline – Internal and External Batteries................66 Figure 38. UPS Controls and Indicators ......................67 Figure 39. UPS Breakers ..........................68 Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...

  • Page 10: Table Of Contents

    Typical System Control Screen ....................... 76 Figure 45. REPO Operation .......................... 82 Figure 46. Optional Mini-Slot Cards ........................ 92 Figure 47. XCP Communication Ports ......................93 Figure 48. Air Filter Location ......................... 97 Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 11 Table 5. Input/Output Ratings and External Wiring Recommendations: Eaton 93E-40, 93E–60/40, and 93E–60/ 60 .............................. 18 Table 6. UPS External Power Cable Terminations: Eaton 93E-40, 93E–60/40, and 93E–60/60 ........20 Table 7. Power Cable Conduit Recommendations ................... 21 Table 8.
  • Page 12 List of Tables Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 13 AC power to protect the customer's load from power failures. The Eaton 93E 40-60 kVA online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power problems.
  • Page 14 The 93E–60/40 and 93E–60/60 UPS battery systems use internal batteries with External Battery Cabinet (EBC) capability. Up to two Eaton 93E External Battery Cabinets (EBCs) can be added to UPS system. The EBCs are connected in parallel with the internal batteries to provide extended run time.
  • Page 15 1 1 . . 2 2 . . 1 1 E E x x t t e e r r n n a a l l B B a a t t t t e e r r y y C C a a b b i i n n e e t t C C a a p p a a b b i i l l i i t t y y External battery cabinet capability provides the ability to add Eaton 93E EBCs to the UPS system in addition to the internal batteries.
  • Page 16 The Eaton 93E-40 is also upgradable to full EBC capability with the addition of a 93E-40 to 93E–60/40 field upgrade kit converting the Eaton 93E-40 to a Eaton 93E–60/40 or to an Eaton 93E–60/60 with a 93E-40 to 93E– 60/60 field upgrade kit.
  • Page 17 U U s s i i n n g g T T h h i i s s M M a a n n u u a a l l This manual describes how to install and operate the Eaton 93E 40-60 kVA. Read and understand the procedures described in this manual to ensure trouble-free installation and operation.
  • Page 18 Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings Refer to the Eaton 93E Integrated Accessory Cabinet-Tie and Bypass Installation and Operation Manual for the following additional information: •...
  • Page 19 E E q q u u i i p p m m e e n n t t R R e e g g i i s s t t r r a a t t i i o o n n Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory. Model Number: Serial Number: Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 20 Introduction Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 21 ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS or battery wiring or connectors. Attempting to alter wiring can cause injury. • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 22 Ne pas fumer près des accumulateurs. Ne pas produire de flamme ou d’étincelle dans la zone de l’accumulateur. Dissiper l'électricité statique de votre corps en touchant une surface reliée à la terre avant de toucher les accumulateurs. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 23 Battery Cabinet. NOTE 2 Startup and operational checks for parallel systems or installations with accessory cabinets must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on product's resources page become void. See Chapter 11 Warranty for details.
  • Page 24 NOTE Altitude derating based on interpolation of IEC 62040-3 Ed1. Thermal derating based on thermal testing in accordance with UL 60950. The UPS ventilation requirements are shown in Table Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 25 Clearances must comply with all applicable national and local codes. Flexible conduit may be used to adjust between required operation and service clearances. From Right Side of Cabinet None Required None Required From Left Side of Cabinet Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 26 UPS Installation Plan and Unpacking Figure 2. UPS Cabinet Dimensions (Front and Right Side Views) Front Back Right Side Dimensions are in millimeters [inches] Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 27 UPS Installation Plan and Unpacking Figure 3. UPS Cabinet Dimensions (Top and Bottom Views) Front Top View Front Bottom View Dimensions are in millimeters [inches] Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 28 With Batteries (93E–60/40 and 93E– 785 [30.9] 300 [11.8] 399 [15.7] 680 (1499) – Installed 60/60 – 8 Strings) Without Batteries 985 [38.8] 300 [11.8] 399 [15.7] 405 (892) – Shipping Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 29 DO NOT use a single feeder breaker to supply both the UPS and the maintenance bypass. • Phase rotation must be clockwise starting with phase A (rotation A, B, C). Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 30 Accessory Cabinet-Tie (IAC-T) or Integrated Accessory Cabinet-Tie and Bypass (IAC-TB) are the same as listed in Table 5. Refer to the Eaton 93E Integrated Accessory Cabinet-Tie and Bypass Installation and Operation Manual listed in paragraph 1.7 For More Information for additional IAC-T or IAC-TB wiring and termination recommendations.
  • Page 31 UPS Installation Plan and Unpacking Table 5. Input/Output Ratings and External Wiring Recommendations: Eaton 93E-40, 93E–60/40, and 93E–60/60 (Continued) – Minimum Conductor Size (Ground) AWG or kcmil Number per Phase (each) AC Output to Critical Load (Five Wire) Amps 111/105...
  • Page 32 UPS Installation Plan and Unpacking Table 6. UPS External Power Cable Terminations: Eaton 93E-40, 93E–60/40, and 93E–60/60 Tightening Number and Size of Screw Size and Torque Nm (lb Pressure Termination Type Terminal Function Terminal Function AWG or kcmil AC Input to UPS Rectifier Phase A 1 –...
  • Page 33 Bypass and output overcurrent protection and bypass and output disconnect switches are to be supplied by the customer. Table 9 lists the recommended rating for bypass and output circuit breakers. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 34 The REPO feature opens all switchgear in the UPS cabinet and isolates power from your critical load. Local electrical codes may also require tripping upstream protective devices to the UPS. • The REPO switch must be a latching-type switch not tied to any other circuits. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 35 Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight...
  • Page 36 Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
  • Page 37 Attach the ramp extension to the front of the ramp by inserting the tabs on the extension into the slots at the bottom of the ramp. If the leveling feet are not fully retracted, turn the leveling feet until they are retracted. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 38 Roll the cabinet to the final installation location. If installing the cabinet permanently, retain the shipping brackets and hardware; otherwise, recycle the pallet, ramp, and shipping brackets in a responsible manner. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 39 Figure 8. Attaching the Ramp to the Pallet UPS Cabinet Ramp Bracket and M10 bolt (2 places) Metal Tab (2 places) Pallet Ramp (top panel from wood container) Ramp Extension Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 40 UPS System Installation Figure 9. Removing the Rear Shipping Bracket Shipping Bracket Bolts Pallet Shipping Bracket Rear Shipping Bracket Bolts Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 41 Using the hardware provided, install the terminal cover base to the back panel of the UPS using the existing cabinet screw holes (see Figure 12). Proceed to paragraph 4.4 External Battery Cabinet Installation. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 42 NOTE Do not install the Power Terminal Cover Left and/or Right Side covers if wiring adjacent ancillary cabinets (such as an EBC or IAC) using the power terminal base wiring channel. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 43 E E x x t t e e r r n n a a l l B B a a t t t t e e r r y y C C a a b b i i n n e e t t I I n n s s t t a a l l l l a a t t i i o o n n If installing External Battery Cabinets (EBCs), refer to the Eaton 93E External Battery Cabinet Installation Manual listed in paragraph 1.7 For More Information...
  • Page 44 I I n n t t e e g g r r a a t t e e d d A A c c c c e e s s s s o o r r y y C C a a b b i i n n e e t t - - T T i i e e If installing an IAC-T, refer to the Eaton 93E Integrated Accessory Cabinet-Tie and Bypass Installation and Operation Manual listed in paragraph 1.7 For More Information...
  • Page 45 (such as an EBC or IAC) using the power terminal base wiring channel. 10. Install the power terminal cover right and left sides using the provided hardware. 11. Proceed to paragraph 4.13 Connecting Internal Battery Strings. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 46 Battery + and – (A, B, C, N) (Optional) AC Input to UPS Rectifier AC Input to UPS Bypass (A, B, C, N) (A, B, C, N) (Optional) Back Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 47 Neutral (N) AC Input to Phase B (L2) Phase C (L3) AC Input to Phase C (L3) UPS Rectifier Phase B (L2) UPS Bypass Neutral (N) Phase A (L1) Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 48 To locate the appropriate terminals and review the wiring and termination requirements, see paragraph 3.3.3 UPS System Interface Wiring Preparation, Table Figure Figure 17, and Figure Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 49 UPS System Installation Figure 16. Interface Terminal Locations Top Rear Panel Interface Terminals Mini-Slot Communication Bays Back Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 50 Input: Programmable UPS alarm, activated by a remote dry contact closure. Building Alarm 2 – Building Alarm 3 + Input: Programmable UPS alarm, activated by a remote dry contact closure. Building Alarm 3 – Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 51 Install the power terminal cover right and left sides using the provided hardware. Close the UPS outside door and secure the latch. 10. Proceed to paragraph 4.13 Connecting Internal Battery Strings. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 52 UPS System Installation Figure 19. Interface Terminal Cover Interface Terminal Cover Installed Interface Terminal Cover Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 53 UPS System Installation Figure 20. Interface Conduit Landing and Wiring Channel Wiring Access Shelf Interface Wiring Channel Power Terminal Cover Bass Interface Conduit Landing Area Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 54 If not already removed, remove the power terminal cover top. Retain the cover top and hardware for later use. NOTE The two upper fans are attached to the top rear panel. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 55 To locate the appropriate terminals and review the wiring and termination requirements, see paragraph 3.3.3 UPS System Interface Wiring Preparation, Table Figure Figure 17, and Figure Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 56 Install the power terminal cover right and left sides using the provided hardware. Route and install RJ-45 Controller Area Network (CAN) cables between the UPS cabinets. See Figure 17 Figure 23 for wiring information. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 57 4 4 . . 1 1 1 1 . . 4 4 I I n n s s t t a a l l l l i i n n g g M M i i n n i i - - S S l l o o t t I I n n t t e e r r f f a a c c e e C C o o n n n n e e c c t t i i o o n n s s NOTE LAN drop for use with Mini-Slot cards must be provided by the customer. For installation and setup of an Mini-Slot card, contact an Eaton service representative (see paragraph 1.7 For More Information) To install wiring: If not already installed, install the LAN drop.
  • Page 58 UPS System Installation Figure 23. Parallel UPS Control Wiring Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 59 The REPO switch must be a normally-open or normally-closed latching-type switch not tied into any other circuits. NOTE 4 This procedure is intended for installing the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure, and Figure 26...
  • Page 60 Supporting the top rear panel at the back of the cabinet, reconnect the fan connectors to the wiring harnesses. Reinstall the top rear panel by tilting into position and securing the panel using the retained hardware. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 61 Twisted Wires (2) 7 lb in (0.8 Nm) 14–22 AWG 4 NO (0.75 4.0 mm Figure 26. Normally-Open REPO Switch Wiring REPO TB REPO Twisted Switch Wires (NO) Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 62 If not already open, open the front door (see Figure 7) by lifting the latch from the bottom and turning to the right (counterclockwise) and swing the door open. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 63 Figure 30) for each set of batteries on the battery shelf. NOTE The Eaton 93E-40 model has battery strings installed on three shelves. The Eaton 93E– 60/40 and Eaton 93E–60/60 models have battery strings installed on four shelves. Repeat Step 3...
  • Page 64 UPS System Installation Figure 28. Battery Location Bottom Internal Safety Shield Panel (Batteries are located behind safety shield.) Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 65 Section Battery Strings NOTE The Eaton 93E-40 model has battery strings installed on three shelves. The Eaton 93E–60/40 and Eaton 93E–60/60 models have battery strings installed on four shelves. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 66 Chapter 11 Warranty for details. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date. 4 4 . . 1 1 5 5 C C o o m m p p l l e e t t i i n n g g t t h h e e I I n n s s t t a a l l l l a a t t i i o o n n C C h h e e c c k k l l i i s s t t The final step in installing the UPS system is completing the following Installation Checklist.
  • Page 67 Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (Optional) o Air conditioning equipment is installed and operating correctly. o The area around the installed UPS system is clean and dust-free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) o Adequate workspace exists around the UPS and other cabinets.
  • Page 68 UPS System Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 69 U U P P S S S S y y s s t t e e m m O O v v e e r r v v i i e e w w The Eaton 93E UPS is a continuous-duty, solid-state, transformerless, three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load.
  • Page 70 5 5 . . 2 2 . . 1 1 M M o o d d e e s s The Eaton 93EUPS supports a critical load in four different modes of operation: • In High-Efficiency (HE) Normal mode, commercial AC power is supplied directly to the critical load through the internal bypass and transfers automatically to Standard Normal mode (double-conversion on demand) if an abnormal condition is detected.
  • Page 71 Some power line filtering and spike protection is provided to the load but no active power conditioning or battery support is available to the output of the system in the Bypass mode of operation. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 72 In Battery mode, the battery provides emergency DC power that the inverter converts to AC power. Figure 34 shows the path of electrical power through the UPS system when operating in Battery mode. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 73 Normal mode. Depending on the total load and the duration of the battery discharge, battery current limit alarms may be seen for a short time due to the current required to recharge the battery. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 74 Understanding UPS Operation Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 75 Single Reverse Transfer UPS with Internal 93E–60/40 Figure 36 208/220 208/220 Battery and External Battery Capable 93E–60/60 93E–60/40 Single Reverse Transfer UPS with Internal and Figure 37 208/220 208/220 93E–60/60 External Batteries Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 76 Fuse AC Output to Critical Load L1, L2, Battery Battery L3, N Converter Converter Battery Battery Switchgear Switchgear Fuses Fuses UPM 1 UPM 2 Internal Battery UPS CABINET Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 77 Critical Load L1, L2, Battery Battery L3, N Converter Converter Battery Battery Switchgear Switchgear Fuses Fuses UPM 2 UPM 1 External Battery Input Battery Breaker Internal Battery UPS CABINET Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 78 Battery Switchgear Switchgear Fuses Fuses UPM 1 UPM 2 External Battery Input Battery Breaker Battery Breaker EXTERNAL BATTERY CABINET UPS CABINET (Not supplied with the UPS) Internal Battery Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 79 The controls and indicators identified and described in this section are used to control and monitor UPS operation. Figure 38 shows the controls and indicators and Figure 39 shows the UPS breakers. Figure 38. UPS Controls and Indicators Control Panel Door Latch Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 80 The following paragraphs describe the UPS control panel, including controls and indicators, and how to monitor UPS operation. The control panel (see Figure 40) is located on the front door of the UPS. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...

  • Page 81: Figure 40. Ups Control Panel

    The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 Single UPS Operation for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 40. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 82: Figure 41. Parts Of The Lcd

    Controls Setup The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, UPS status, load percent, and battery runtime for the UPS. The top line of display blinks while scrolling when the system needs attention. Some notices and alarms may be accompanied by an audible horn.
  • Page 83 11 : 35 : 43 DATE: 02 / 25 / 2004 TIME: 11 : 35 : 43 DATE: 02 / 25 / 2004 INPUT INPUT Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04 INPUT BATT OUTPUT BATT OUTPUT BATT OUTPUT...

  • Page 84: Figure 42. Main Menu And Mimic Screen

    The most recent event is listed first. As events clear, they are removed from the Events listing. To scroll through the events, press the UP or DOWN arrow pushbutton. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 85 Use the UP or DOWN arrow pushbutton to make the change. When finished making changes, use the LEFT or RIGHT arrow pushbutton to highlight SAVE and the UP or DOWN arrow pushbutton to select Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 86 Use the UP or DOWN arrow pushbutton to change the password character. Once the password is entered, select CHANGE and then press the RETURN pushbutton. Controls See paragraph 7.2.7 System Controls for details. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...

  • Page 87: Figure 43. Typical Initial Setup Screen

    Table 20 lists the typical System Status Screen Messages that are displayed during UPS operation. For detailed information about using the System Controls, see paragraph 7.3 Single UPS Operation. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...

  • Page 88: Figure 44. Typical System Control Screen

    Turns the battery charger on. Resting Turns the battery charger off. Table 20. Typical System Status Messages Message Function Load Off; Bypass; Online, HE Bypass Off; On; Available Charger Charger Resting; Charger Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 89 S S i i n n g g l l e e U U P P S S O O p p e e r r a a t t i i o o n n NOTE 1 If an External Battery Cabinet (EBC) is installed, refer to the Eaton 93E External Battery Cabinet Installation Manual listed in paragraph 1.7 For More Information...
  • Page 90 7 7 . . 3 3 . . 3 3 T T r r a a n n s s f f e e r r f f r r o o m m N N o o r r m m a a l l t t o o B B y y p p a a s s s s M M o o d d e e To transfer the critical load to Bypass mode: Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 91 The UPS transfers to HE Normal mode if no abnormal power conditions are detected. If abnormal power conditions are detected, the UPS will wait and transfer to HE mode when conditions are cleared. The NORMAL status indicator is illuminated. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 92 Select the CONTROLS symbol on the main menu bar. The System Control screen is displayed. Select Battery on the System Control screen. On the Battery System Control screen, select the RESTING TESTING command, then press the RETURN pushbutton. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 93 NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 94: Figure 45. Repo Operation

    M M u u l l t t i i p p l l e e U U P P S S P P a a r r a a l l l l e e l l O O p p e e r r a a t t i i o o n n The paragraphs in this section provide operating instructions for a UPS system containing multiple UPSs. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 95 UPS Operating Instructions NOTE 1 If an External Battery Cabinet (EBC) is installed, refer to the Eaton 93E External Battery Cabinet Installation Manual listed in paragraph 1.7 For More Information for EBC battery breaker location. NOTE 2 If an Integrated Accessory Cabinet-Tie (IAC-T) is installed, refer to the Eaton 93E...
  • Page 96 If not already selected, select UPS on the System Control screen. On the UPS System Control screen, select the NORMAL BYPASS command, then press the RETURN pushbutton. All of the UPSs transfer to Bypass mode. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 97 If not already selected, select UPS on the System Control screen. On the UPS System Control screen, select the NORMAL UPS OFF command, then press the RETURN pushbutton. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 98 Turn off all equipment that is being powered by the UPS parallel system. Transfer the UPSs to bypass by performing the procedure in paragraph 7.4.3 Transfer from Normal to Bypass Mode. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 99 Select the CONTROLS symbol on the main menu bar on the UPS to be tested. The System Control screen is displayed. Select Battery on the System Control screen. On the Battery System Control screen, select the RESTING TESTING command, then press the RETURN pushbutton. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 100 All power to the critical load is lost when the REPO switch is activated in the following step. You should use this feature only when you want to de-energize the critical load. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 101 UPS Operating Instructions NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch. To use the REPO switch: Firmly push the red pushbutton until it locks into place.
  • Page 102 UPS Operating Instructions Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 103 • Eaton Industrial Gateway Card (INDGW-M2) – combines the features of an SNMP agent, HTTP/web server and a Modbus card to facilitate remote monitoring of your UPS system through any Building Management System. Enjoy the freedom to customize and schedule actions, like shutdown protocols and load shedding, and receive immediate notifications during power events, without having to be onsite.

  • Page 104: Figure 46. Optional Mini-Slot Cards

    UPS battery voltage level below the low voltage Low Battery warning is active threshold NOTE Each relay connection has a NO and NC contact and an isolated relay Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...

  • Page 105: Figure 47. Xcp Communication Ports

    It’s also powered by CA Technologies, bringing together the best in hardware and software. PredictPulse Service is included at no charge during the first year of Eaton 93E UPS operation (warranty period) along with the required connectivity parts. Beyond that, it may be purchased with Eaton Support Agreements or as a standalone subscription after the initial warranty expires.
  • Page 106 Real-time alarm events for all subscribed devices via the PredictPulse mobile app (Apple and Android). You can track all alarms by device. As critical alarms occur, Eaton will acknowledge them so you know when Eaton has diagnosed the alarm (and pending notification of resolution).
  • Page 107 Each battery string is an energy source in itself. DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative. If the string requires service contact an Eaton service representative.
  • Page 108 Check the UPS air filters (located behind the front door) and wash or replace as necessary. See Figure 48 for filter location. Contact an Eaton service representative for replacement filters. To remove the filters: CAUTION Verify washed filter is thoroughly dry before reinstalling.

  • Page 109: Figure 48. Air Filter Location

    9 9 . . 2 2 . . 4 4 A A N N N N U U A A L L M M a a i i n n t t e e n n a a n n c c e e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.
  • Page 110 Phillips and Pozidriv are registered trademarks of Phillips Screw Company. A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
  • Page 111 Output Current Table Output Voltage Balance < 2% for 100% maximum load imbalance (linear load) Output Voltage Phase Displacement < 2.5° for 100% maximum load imbalance (linear load) Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 112 UPS Model Runtime 93E-40 40 kVA 93E–60/40 40 kVA 12.0 93E–60/60 60 kVA NOTE Battery times are approximate and vary depending on the load configuration and battery charge. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 113 93E 60EBC 93E–60/60 60 kVA 93E 60EBC 51.5 77.6 93E–60/60 60 kVA 93E 60EBC NOTE Battery times are approximate and vary depending on the load configuration and battery charge. Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 114 Product Specifications Eaton 93E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000302—Rev 04...
  • Page 115 C C h h a a p p t t e e r r 1 1 1 1 W W a a r r r r a a n n t t y y For warranty information, please refer to the Resources link on our website, www.eaton.com/93E.
  • Page 116 P-16400030204 P-164000302 04...

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