ConnectUPS and PowerTrust are trademarks of Eaton Electrical Inc. IBM and AS/400 are registered trademarks of International Business Machines Corp. Modbus is a registered trademark of Modicon. ECopyright 2007 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional information, such as important operating and maintenance instructions.
Chapter 1 Introduction Figure 1Table 1 The Eaton Powerware 9315 (500–750 kVA) uninterruptible power supply (UPS) is an ® ® online power protection system that prevents loss of valuable electronic information, minimizes equipment downtime, and minimizes the adverse effect on equipment production because of unexpected power problems.
A preset limit restricts battery charging current to protect batteries from damage due to high current charging. Charging at high currents can overheat and damage batteries. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
INTRODUCTION Options and Accessories Contact your Eaton sales representative for information about the following options: 1.2.1 5% Input Filter The UPS can be equipped with an input filter. An input filter yields power factor correction that allows you to save on your initial installation and operating costs. The filter also reduces input harmonic current distortion and minimizes upstream interference that can damage sensitive hardware components.
Capacity module You can enhance the UPS system configuration by adding optional accessories, such as an RMP, RIM, SCM, or remote emergency power-off (REPO) control. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. Observe all DANGER, WARNING, and CAUTION notices affixed to the inside and outside of the equipment. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
SBM RS-485 and RS-232 serial communication, including connecting optional remote accessories to the SBM and enabling, disabling, and customizing building alarms. Visit www.powerware.com or contact your Eaton service representative for information on how to obtain copies of this manual. ®...
Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: 1-800-843-9433 1-919-870-3028 United States: 1-800-461-9166 ext 260...
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Section I Installation EATON Powerware ® 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact your Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. Do not tilt the UPS cabinets more than 10° from vertical or the cabinet may tip over.
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Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact your Eaton service representative immediately to determine the extent of the damage and its impact upon further installation.
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UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
It is the customer’s responsibility to conduct a breaker coordination study, so that these breakers can be adequately set for the site. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
The UPS cabinets are heavy (see Table A on page A-1). If unpacking instructions are not closely followed, the cabinet may tip and cause serious injury. Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately.
Input/Rectifier cabinet. Connect the positive and negative DC power wiring from the batteries to the respective DC inputs in the Input/Rectifier cabinet. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Input/Rectifier cabinet through the cabinet knockouts. The ground braid is secured at the factory to the Output/Inverter cabinet mounting stud. Connect the ground braid to the Input/Rectifier cabinet mounting stud and secure. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
NOTE There is no DC disconnect device within the UPS. NOTE The DC input to the UPS is protected by internal fuses F30 and F31. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Service Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact your Eaton service representative in advance (usually a two week notice is required) to reserve a preferred startup date.
NOTE The installation checklist MUST be completed prior to starting the UPS system for the first time. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
- Circuit breakers with adjustable trip mechanisms adjusted to match site requirements. - Debris shields covering ventilation grills are removed from all cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual...
The ground conductor is to be sized per National Electrical Code (NEC), Article 250 and local electrical code requirements. The maximum current listed is at the minimum DC operating voltage. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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1/2” (jumper) Bus Bar Table 4-2. Remote Battery Disconnect Circuit Breaker Ratings UPS Model Circuit Breaker Rating DC Voltage 9315-750/500 1600 9315-750/625 2000 9315-750/750 2500 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Figure 5-2. REPO switch wiring must be according to UL Class I requirements. Secure the UPS by reversing all steps taken to prepare it for REPO installation. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
A-30). Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel. Connect to Port 1 (DB-9) on Customer Interface Panel Fuse Terminal Block (TB3) Figure 6-2. Terminal Block Bracket ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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All the indicators illuminate and the horn sounds continuously until you release the button. If any indicator does not illuminate, its LED lamp may need to be replaced. Contact your Eaton service representative if you have a problem with the LEDs.
DB-9 connector (Port 1) on the UPS customer interface panel (see Figure A-19 on page A-30). Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
TB1-6 TB3-7 TB1-7 TB3-8 Contact your Eaton service representative for verification and testing of the RIM and its connections prior to making connections to J1 through J4. You can order interface cables separately for connecting to the 15-pin D-sub connectors.
DB-9 connector (Port 1) on the UPS customer interface panel (see Figure A-19 on page A-30). Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
TB3-7 TB1-7 TB3-8 Contact your Eaton service representative for verification and testing of the SCM and its connections prior to making connections to terminal strip TB2 shown in Figure 6-7. Repeat Steps 1 through 7 if you are installing another SCM.
NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require external power supply. Internal 24 Vdc is not capable of supplying contact current. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
NOTE LAN and telephone drops for use with X-Slot cards must be provided by facility planners or the customer. NOTE For setup of an X-Slot card, please contact Eaton (see page 1-7). To install the X-Slot cards: If not already installed, install the LAN, telephone, or other cables.
UPS, CB3 is closed and verified and then CB4 is opened. The static switch is armed and ready during both types of transfers. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
System Events.” The following paragraphs describe the differences in UPS operating modes, using block diagrams to show the power flow during each mode of operation. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Normal mode and alarm indications clear. However, the process of returning to Normal mode is not instantaneous. The rectifier gradually draws increasing power from the incoming utility until Normal mode is achieved. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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The following sections describe using the UPS control panel to monitor the UPS. See Chapter 9, “UPS Operating Instructions,” for use of the operational controls. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
The time stamp shows the current date and time. This date and time are recorded in the Event Log when an alarm or notice is activated. The information area contains data about UPS status and operation. Select a menu option to display statistics or graphics. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Use the pushbuttons to adjust the contrast on the LCD screen. Hold down the pushbutton, then press the pushbutton to increase the contrast or the pushbutton to decrease the contrast. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
All the indicators should illuminate until you release the pushbuttons. If any indicator does not illuminate, its LED lamp may need to be replaced. Contact your Eaton service representative if you have a problem with the indicator lamps.
The output area shows the same information for the power being output by the UPS. The Bypass area shows the phase-to-phase voltage of the bypass source. The Battery area displays the DC voltage (V) and the DC current (I). ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
When the scroll bar is in the menu box, the return arrow is in the information area. When the scroll bar is in the information area, you can press the pushbuttons to scroll through the Event History Log. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Input power unavailable 48.5 NOTICE: Bypass Not Available ALARM: Shutdown Imminent Events History Active Meters Events Statistics Graphics Setup Figure 8-8. Active System Events Screen ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
UPS logic has been functioning since the start date. The lower right column shows the percent of availability of the UPS and the bypass source. 8-10 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Figure 8-10. Mimic Screen The Mimic screen shows the internal components of the UPS cabinet. The flow of current through the components is highlighted. ® 8-11 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
To decrease the setting (make it a lower value), press pushbutton. To save the settings upon exit from this screen, be sure the Save field is set to YES. 8-12 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Save field is set to YES. The setup screens for Port 1 and Port 2 are identical. For detailed information about configuring the serial ports, see Chapter 12, “Communication.” ® 8-13 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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USING THE CONTROL PANEL This page intentionally left blank. 8-14 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
This chapter describes the UPS controls and instructions for operating the UPS system. NOTE Before starting the UPS, ensure all installation tasks are complete and an authorized Eaton Customer Service Engineer has performed a preliminary startup. The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly.
UPS for quick access and is covered with a clear plastic shield to prevent accidental activation. The shield must be raised before pressing the pushbutton. The Emergency UPM Off pushbutton is described in Chapter 9, “UPS Operating Instructions.” ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
11. Close UPS breaker CB1. The input/rectifier cooling blowers turn on. 12. On the UPS, turn the Mode key switch to NORMAL for one second. The rectifier turns on. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
UPS control panel indicates the UPS is in Bypass mode. The UPS system is now operating in Bypass mode. No backup is available. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
On the UPS LCD screen, verify that the Normal message appears and the Normal Mode indicator illuminates on the control panel. The UPS system is now in Normal mode. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
The critical load is transferred to bypass and the UPS powered down. UPS breakers CB1, CB3, and Battery Disconnect CB2 trip, and the UPS is cut off from utility power. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Reset tripped circuit breakers on UPS systems with manually controlled CB1 and CB2 breakers. The UPS system is now reset. To restart the UPS system, see “Starting the UPS” on page 9-3. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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UPS OPERATING INSTRUCTIONS This page intentionally left blank. ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
C A U T I O N Contacts should not be operated in excess of 30 Vac or 42.4V peak AC or DC @ 1A maximum. ® 10-1 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
152.4m (500 ft) from the UPS. You can flush-mount or surface-mount an RMP on a desktop, wall, or wherever you have a serial interface line. Figure 10-1 shows an RMP. Figure 10-1. RMP 10-2 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. ® 10-3 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
BYPASS NOT AVAILABLE TB2-10 through TB2-12 ON BATTERY TB2-13 through TB2-15 UPS ALARM TB2-16 through TB2-18 ON BYPASS TB2-19 through TB2-21 SHUTDOWN IMMINENT TB2-22 through TB2-24 ® 10-5 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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USING FEATURES AND OPTIONS This page intentionally left blank. 10-6 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
UPS control panel. The Event History Log contains all system event messages, whether or not they were displayed on the control panel. ® 11-1 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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RESPONDING TO SYSTEM EVENTS This page intentionally left blank. 11-2 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
+24V +24 Volts DC Transmit Data Input to UPS Receive Data Output from UPS Return 485+ RS-485 + Data 485– RS-485 – Data Return ® 12-1 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Input to UPS - typically not used by UPS –12V –12 Volts Output from UPS - always true NOTE Pins 5 and 6 are tied together internally. 12-2 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
To save the settings upon exit from this screen, be sure the Save field is set to YES. Table 12-3 shows which options are available for each port. The sections that follow describe the configuration settings you can change. ® 12-3 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Calibration Mode – Used only by service personnel; available for Port 2 only. Computer Mode – Provides an Eaton proprietary Binary Computer Mode (BCM) Interface facility monitoring or network communication via a Powerware .ConnectUPS Card. Available for Port 2 only.
Each communication port on the UPS operates in one of five modes that you select when configuring the port using the Setup Port screen. ® 12-5 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Prints the entire log with a header [Ctrl]+[M] Prints the current system meters with a header [Ctrl]+[A] Prints all system information [Ctrl]+[B] Prints Battery Test Log 12-6 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
The [Ctrl]+[A] key sequence prints a listing of all available serial data. This printout contains the information shown on the Event History Log and System Meters screens of the UPS (see Figure 12-4 and Figure 12-5). 12-8 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
1. Enable/Disable Go To Bypass 2. Enable/Disable Go To UPS 3. Enable/Disable On Generator 4. Enable/Disable Building Alarm 5. Return to Program Building Alarms Menu Enter Selection: ® 12-9 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
If 1 was entered at the prompt, the following is displayed: Building Alarm Active Message: Building Alarm 1 (default message) Enter New Message or <CR> for No Change: 12-10 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
<CR> to return with no change. NOTE The password must be six characters in length. The password is changed if the user enters and verifies a new password. ® 12-11 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
If Battery Test Setup (option 5) is selected from the Main menu (see page 12-9), the following menu is displayed: NOTE If a message stating “Battery Test Requires Calibration” appears, please notify your Eaton service representative for proper calibration. Battery Test Setup 1.
Computer Mode Computer mode provides a computer interface which gives your system compatibility with system monitoring and network products. For a list of products available, contact your Eaton sales representative. 12.8 Remote Monitor Mode Remote Monitor mode provides the interface for the RMP, RIM, or SCM described earlier.
The Powerware 9315 UPS supports Eaton’s eNotify Remote Monitoring and Diagnostic Service. The eNotify Service is included at no charge during the first year of operation (warranty period), and also with the purchase of an Eaton PowerTrust Support Agreement after the initial warranty expires. eNotify and support agreement availability or specific features may vary by market;...
12.10 Remote Notification For connection and setup of a modem, or to enable Remote Notify and Call Home features within the UPS, please contact Eaton (see page 1-7). Remote Notification provides the UPS with the capability to use a standard off-the-shelf PC modem as a telephone interface.
LAN and telephone drops for use with X-Slot cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, please contact Eaton (see page 1-7). Refer to the manual supplied with the X-Slot card for user instructions.
TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If the string requires service, refer to the battery manufacturer’s operating manual for instructions on battery maintenance, or contact your Eaton service representative. ® 13-1 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual...
13.2.3 Annual Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact your Eaton service representative for more information about service offerings. 13-2 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual...
13.4 Maintenance Training A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1-7).
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MAINTAINING THE UPS SYSTEM This page intentionally left blank. 13-4 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Adjustable 3–60 second rectifier ramp-up to full utility load Power Factor Minimum 0.85 Line Surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801-4 ® 14-1 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Powerware-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton’s sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
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WARRANTY This page intentionally left blank. 15-2 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
From the Top of the Cabinet Minimum clearance over the UPS cabinet is 30.5 cm (12”) From the Front of the Cabinet 91.4 cm (36”) working space ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
UPS is to be connected to ground. Figure A-8. Single Module UPS System Oneline Drawing (480/480V and 600/600V Input/Output) A-10 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
UPS is to be connected to chassis ground. See Section I for installation instructions. A-12 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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(3) Phases, (1) Neutral, (1) Ground Minimum Conductor Size AWG or kcmil Number per Phase (each) NOTE Callout letters A, B, C, D, and E map to Figure A-8. ® A-13 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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(3) Phases, (1) Neutral, (1) Ground Minimum Conductor Size AWG or kcmil Number per Phase (each) NOTE Callout letters A, B, C, D, and E map to Figure A-8. A-14 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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(3) Phases, (1) Neutral, (1) Ground Minimum Conductor Size AWG or kcmil Number per Phase (each) NOTE Callout letters A, B, C, D, and E map to Figure A-8. ® A-15 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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2-hole barrel lugs. See Table H for power cable terminations, Table I for conduit requirements, and Table J for recommended installation parts and tools not supplied by Eaton. Section A.4 shows the location of the power cable terminals inside the UPS.
INSTALLATION REFERENCE Table J. Recommended Installation Parts and Tool (Not Supplied by Eaton) Part Size Quantity Manufacturer Part Number Notes As required Color Code: Brown Long Barrel 2 Hole Lug 500 MCM Thomas & Betts 54876BE Die Code: 87 ×...
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20. Output overcurrent protection and output disconnect switch are to be provided by the user. Table L lists the maximum rating for continuous duty rated output circuit breakers satisfying the criteria for both. ® A-19 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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27. The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. A-20 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
CB2 AUX #1 NOT USED NOT USED CNT-120 VAC CNT-NEUT S.T. RTN-24 VDC S.T. RTN-24 VDC Figure A-11. CB2TB to DC Source Disconnect Device ® A-21 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
NOTE Metal shield covering power wiring terminals and battery compartment must be removed to gain access to wiring terminals. Figure A-12. Inverter/Rectifier Cabinet – PCM 1 Terminals A-22 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
NOTE Metal shield covering power wiring terminals and battery compartment must be removed to gain access to wiring terminals. Figure A-14. Output/Inverter Cabinet – PCM 2 Terminals A-24 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
NOTE Metal shield covering power wiring terminals and battery compartment must be removed to gain access to wiring terminals. Figure A-15. Output/Inverter Cabinet – PCM 2 Terminals (continued) ® A-25 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
MBC – TOP AND BUS BARS AC INPUT FROM AC INPUT INVERTER CABINET AC OUTPUT TO BYPASS TO LOAD TOP VIEW Figure A-17. MBC – PCM 3 Terminals (continued) ® A-27 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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UPS Remote to UPS Return Not Used REPO Dry contact used to activate REPO of UPS. ti t REPO f UPS REPO Common A-32 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
Building Alarm 2, and so on, on the monitor panel. Use twisted-pair wires for each alarm input and common. Figure A-21. Output/Inverter Cabinet – PCM 2 Customer Interface Wiring ® A-33 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
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CB4- Aux #2* Not Used Not Used Not Used REPO Dry contact used to activate REPO of UPS. ti t REPO f UPS REPO Common A-34 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
NOTE REPO switch rating is 24 Vdc, 1A minimum if supplied by the customer. The REPO switch must be a latching-type switch with a dedicated circuit. Twisted REPO CUSTTB Wires (2) Switch Figure A-24. REPO Wiring A-36 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
MAX. DISTANCE BETWEEN RMP AND UPS NOT TO TWISTED (14–18 AWG) EXCEED 500 FT. DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure A-26. RMP Dimensions and Mounting Details A-38 ® EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...
MAX. DISTANCE BETWEEN SCM AND UPS NOT TO TWISTED (14–18 AWG) EXCEED 500 FT. DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure A-29. SCM Dimensions and Mounting Details ® A-41 EATON Powerware 9315 UPS (500–750 kVA) Installation and Operation Manual 164201691 Rev 1 www.powerware.com...