Installation/Mufflers - Service Information; Installation/Mufflers Troubleshooting - Honda XLR200R Service Manual

2. INSTALLATION
I
MUFFLERS
SERVICE INFORMATION .................................. 2 - 1
FRONT COVER REMOVAL & INSTALLATION ... ,2 - 4
TROUBLESHOOTING ........................................ 2
~
1 REAR FENDER REMOVAL & INSTALLATION .... 2 - 5
SIDE COVER REMOVAL & INSTALLATION ........ 2 - 2 UNDER PIPE REMOVAL & INSTALLATION ........ 2 - 6
SEAT REMOVAL AND INSTALLATION ..............
2 - 3
EXHAUST PIPE, MUFFLER REMOVAL
&
INS . ... 2 -7
FRONT FENDER REMOVAL & INSTALLATION .. 2 - 3 FUEL TANK REMOVAL & INSTALLATION ......... 2 - 8
SERVICE INFORMATION
• Because gasoline is highly combustible-, there should be no fire or fire sources in the work area. Be careful not only·
of open fires but also of electric sparks. Gasoline may also explode, make sure that there is good ventilation in your
work area.
• Mufflers must be handled when already cold .
• In this chapter, we explain the removal and attachment of accessories, fuel tank and muffler.
Tubes and cables must correctly attached following .the wiring diagrams Ie:> 1·18)
When. removing and installing muffler, replace gaskets with new - , o nes.
When installing exhaust pipe and muffler, attach exhaust pipe. joint nut first then attach muffler bolt.
After installing muffler, make sure that there is no exhaust leakage.
TROUBLESHOOTING
Excessive Exhaust Noise
• Muffler damage
• Exhaust gas leakage
Inadequate Power
Muffler dented
Exhaust gas leakage
• Clogged muffler
2-1