Honda XLR200R Service Manual page 68

ENGINE REMOVJXL AND INSTALLATION
• Tum main switch OFF,
remOve
battery (-) cable.
• Use jack to support vehicle body and raise rear wheel.
• When removing engine, DO NOT insert wire harness betWeen engine and frame
• Work will be made easier if the brake pedal return spring and stoplight switch spring are removed.
• Pay close atte.ntion to the direction of the engine mount bolt when attaching.
• Attach all engine mount bolts and nuts, then tighten to the standard torque.
• For wire harness. follow the Wiring Diagrams (refer to 1 :18) to install in their 'proper location.
Related Work
Engine Oil Removal and Addition
Fuel Tank Removal and Installation
(~2-8)
Under Pipe Removal and Installation (~2-6)
Exhaust Pipe and Muffler Removal and Installation
(~2-7)
Carburetor Removal and Installation (~5-3)
Orjve Sprocket Removal and Installation
(~7-2)
WORK
I
PART NAME
NO. NOT E S
Removal
Installation is reverse order of removal.
(1 )
AC Generator Coupler
:J
Pay attention to clamp location
(2)
Pulse Generator Coupler
(3) Starter Motor Cable
(4) Sp.rk Plug 8ap
1
(5) Clutch Cable
1
(6)
Crankcase Breather Tube 1
(7) R.
Step Arm Bnlt
2
(8)
R. Step
1
(9) Engine Head Hanger Boltl
Nut (Frame Side)
2/2
(10)
Engine Head Hanger Boltl
Nut (Engine Side)
1/1
(11 ) Engine Head Hanger Plate
2
(12) Rear Upper Engine Hanger BoltlNut
111
(13) Collar
1
Engine right side
(14) Rear Lower Engine Hanger BoltlNut
1/1
(15) Frunt Upper Engine Boltl
Nut (Engine Side)
1/1
(16) Front Upper Engine Boltl
Nut (Frall,e Side)
1/1
(17) Front Upper Engine Hanger Plate
1
(18) Front Lower Engine Hanger BoltlNut
1/1
(19)
Collar
1 Engine right side
(20) Engine Assembly
1
6-5