Honda XLR200R Service Manual page 156

ELECTRICAL SYSTEM, AC GENERATOR
• When left crankcase cover, is removed, engine oil will flow out. Put a clean pan under the engine to receive the oil.
• Follow the
~iring
diagra1n
1~1-18)
to make sure all wires and cords
a~
in their proper position.
Related'Work
Fuel Tank Removal and Installation (0:>2-8)
Side Cover Removal and Installation (.:::::>2-2)
WORK / PART NAME
Flywheel Removal
( 1)
AC Generator 3P Coupler
(2)
Pulse Generator 3P Coupler
(3)
Neutral Switch Cap
(4)
Neutral Switch Cord
(5)
Cord Clamp Bolt
(6)
Cord Clamp
(7)
Left Crankcase Cover Bolt
(8)
Left Crankcase Cover Assy.
(9) Dowel Pin
(10)
Gasket
( 11)
Starter Idle Gear/Shaft
(12) Flywheel Bo)t
(13)
Flywheel
(14)
·Woodruff Key
(15)
Washer
Left Crankcase Cover Dismantling
(16)
Cord Clamp
(17) Stator Grommet
(18)
Stator Bolt
(19)
Pulse Generator Socket Bolt
(20)
Cord Guide
(21)
Stator
(22)
Pulse Generator Connector
(23)
Pulse Generator
(24)
Left Crankcase Cover
NO.
~=r
1
1
1
1
7
1
2
1
1/1
1
1
1
1
1
1
3
2
1
1
1
1
1
Drive Sprocket Cover Removal and Installation (0:>6-2)
Starter Reduction Gear Removal and Installation (0:> 16-1 0)
NOT E S
Installation is reverse order of removal.
- Follow illustration for proper
installatio~
___
When installing, remove grease from crankshaft and flywheel
mating surfaces.
Starter Clutch Removal (0:>16-11)
. When
installin~1
align clamp hole to cover boss, then insert
into cover groove.
Apply threebond #1141 or equivalent to half-moon surfaces
when installing.
Attach to pulse generator clamps when installin.g.
14-9