Cylinder, Piston Cylinder Data; Piston Pin Outside Diameter; Clutch, Gearshift Linkage Data - Honda XLR200R Service Manual

MAINTENANCE INFORMATION
Cylinder, Piston
Cylinder
Piston
IT E M
Inner Diameter
Warpage Across Top
Out of Round
Taper
Outside Diameter (HI
Measuring Position
Assembly Indicator
Outside Diameter (01
PistonHole Diameter (dl
~
-I (,
_J
•
I~
~
(HI
(01
STANDARD
63.500-63.500 mm
14 mm from Skirt Bottom
0.010-0.040 mm
Point "IN" to Intake Side
63.470-63.490 mm
15.002-15.008 mm
Piston Pin Outside Diameter 14.994-15.000 mm
Piston-ta-Pin Clearance 0.002-0.014 mm
Connecting Rod Small End Inside Diameter 15.010-15.028 mm
Piston Ring Pistbn Ring-ta-Ring Groove Clearance
Top:
0.025-0.055 mm
Opening Top:
Second:
Oil (Siderail)
Assembly Indicator
Clutch. Gearshift linkage
Clutch Operation Format
Lever Free Play
Format
Disc Thickness (Al
(BI
Plate Warpage
Spring Free Length
Outer C;uide Inner Diameter
Outer Diameter
Main Shaft Outer Diameter (Clutch Outer Guidel
Second: 0.015-0.045 mm
Top:
0.20-0.35 mm
0.35-0.50 mm
"R"
Second: "RN"
Wire Type
10-20 mm
Wet Multi-Plate Coilspring
3.62-3.70 mm
2.90-3.00 mm
34.7 mm
19.983-19.996 mm
27.959-27.980 mm
19.967-19.980 mm
MAXIMUM
63.60
mm
0.08 mm
0.05 mm
0.05
mm
0.15 mm
63.42 mm
15.04 mOl
14.960 mm
0.07
mm
15.06 mm
0.09 mm
0.09
mm
0.50 mm
0.70 mm
0.90
mm
3.3
mm
2.6 mm
0.2 mm
31.7
mm
20.02 mm
27.93 mm
19.92
mm
1-7