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Honda CR125R 1992-1997 Service Manual page 201

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,
If
necessary,
lightly apply compressed air to the caliper
lIuid
in-
leI to get the piston out.
Place
a shop
fag
under the caliper to cushion the
piston
when
it
is expelled.
Use the air in short spurts.
00 not
bring the
air nozzle toO
close
to the inlet
or
the
piston
may be forced out
with excessive
fo
rce
that could
causa
injury
.
Examine the piston and caliper cylinder for scoring, scratches
or other
damage.
Replace
if necessary
.
A
ssembly
C08t the new dust seal and piston seal with clean brake fluid
and install them in
the
seal
grooves
of the caliper.
lubricate
the caliper cylinder and piston
with
clean brake fluid
and install the piston into the caliper cylinder with the open
end
of
the
piston facing the
brake
pad.
Apply silicone grease to the pivot
bOOtS
and Install them
mak-
ing sure
that
they are seated in the caliper and
bracket
grooves
properly
.
Coat
the
caliper caliper
and
bracket pins with silicone grease.
Install the pad
retainer
on the caliper bracket.
Install
the
pad spring on
the
caliper.
Assemble the
caliper and bracket.
Install
the disc guard With two screws and tighten them to the
specified
torque.
Torque
;
7
N'm
10.7
kg -m
,
5
.
1 ft -Ibl
Connect
the brake
hose
eyelet
joint to
the
caliper with two
new
sealing washers.
Tighten
the oil bolt to the specified torque.
Torque;
35
N-m
(3.5
kg -m
,
25 ft
-Ibl
Install
the
rear
brake caliper
OntO
the swing arm slide
rail.
Install
the
follow ing:
Caliper
guard plate
Rear
wheel Ipage
12
-71
Rear brake
pads (page 13-5)
Fill
the
master
cylmder with DOT 4 brake
fluid
from a sealed
container and bleed the any air from the rear brake system
(page
13-3).
Brake System
-
1
-
(1)
BOOT
(4) PISTON SEAL
C /
~
' - '
" "
(2
1
PISTON~
. . ,
(31
DUST
SEAL
(1)
BRACKET
"'.
11) OIL
T
13-
13

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