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Fork
Removal
Remo ve the front wheel
~
page
l ' -41.
Remove the fo rk protector and brake caliper
.
When the fork leg is to be disassembled, loosen the fork cap as
f
onow
:
Remove the handlebar assembly (page 11
-
'9).
Loosen the fork top pinch bolts and loosen
t
he fork cap.
CAUTION
Do not use a
c
re scent or adjustable
wrenc
h to loosen
the
fork
caps;
they could
be
damaged.
l
oosen the bottom pinch bolts and pull the fork leg down Bnd
out.
Disassemblv
Clean the fork assembly
,
especially the sliding surface of the
fork. slider and
t
he bottom of
t
he slider around the center bolt
before disassemble the fork.
CAUTION
Be careful
not
to scratch the
slider
and not t
o damage
the
dust seal
.
Install
t
he oil level spacer on t he axle holder of the slider.
IsTooc
l
Fork
slider spacer
07KMZ
-
KZ30101
Hold the outer tube, remove the
f
ork cap from
t
he outer tube
and slide t he outer lUbe down onto the slider
spacer.
H
old the lock nut and remove the fork cap hom the damper
rod
.
CAUTION
When
removing
the fork
cap,
turn the damping
adjuster
counterclockwise to
the
softest position to prevent
damage
to the needle (Record the number of clicks to th
e
softest
position
"
Front Wheel/Suspension/Steering
(1
)
FORK
PP''"''
CTnp
W CALIPER
(1)
REBOUND ADJU,sn:B
(3)
FORK
(1)
Is TOQ<
I
FORK SLIDER SPACER
~~~
'%"
.....
(2)
FORK CAP
(1) LOC
K
NUT
11-9
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