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Remove the piston and spring.
Clean the inside of the master cylinder and
reservoir
with brake
fluid
.
Inspect the disassembled parts
.
Assembly
CAUTION
When
installing the cups,
do
not allow the lips to
turn
in-
side
out
.
Be certain the snap
ring is
seated
firmly
in
the
groove.
NOTE
Replace the master cylinder piston,
cylinder,
spring
and
washer as
a
set.
Clean the master cylinder with compressed air.
Assemble the master cylinder
.
Dip the
piston cups in clean
brake
fluid
before
assembly.
Install
the washer, snap ring and boot.
I
S
7' 0 00.
I
Snap
ring
pliers
Installation
07914-3230001
or
Equivalent
commercially
available in
U.S
.A.
Place
the master cylinder on the handlebar and
install
the
holder
and two mounting bolts with holder's "UP" mark
fac
-
ing
up.
Align the end of
the
holder with the punch mark on the
handlebar. Torque the upper bolt
first, then the
lower
bolt.
Torque:
10
N·m
(1.0
kg -m
,
7
ft -Ib)
Connect the brake hose eyelet joint with a new sealing
washers.
Tighten the oil bolt.
Torque:
35
N'm
(3.5 kg-m, 25 ft-Ibl
Brake System
(4)
MASTER
PISTON
, /
{21
SNAP RING
0~'BOOT
/
{51 SPRING
(3)
WASHER
..
{1)
SPRING
(2)
MASTER PISTON
,
/
{41
SNAP
RING
/
c:"J
~(6)
BOOT
/
(3)
WASHER
i1)
MASTER
CYLl'J!!!~
{31 BRAKE
HOSE
13-7
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