Cornelius VANTAGE Installation Manual
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Cornelius VANTAGE Installation Manual

Cornelius VANTAGE Installation Manual

Pre-mix dispenser
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Installation Manual
VANTAGE
PRE-MIX DISPENSER
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 560001790
August 11, 1997
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1997
Ó
IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone (800) 238-3600
Facsimile (612) 422-3246
PRINTED IN U.S.A

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  • Page 1 IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246 Installation Manual VANTAGE PRE-MIX DISPENSER IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page SAFETY ..............SAFETY INFORMATION .
  • Page 3 ............. . LIST OF FIGURES FIGURE 1. VANTAGE FIVE-FLAVOR PRE-MIX DISPENSER SHOWN ..

  • Page 4: Safety

    Claims: In the event of shortage, notify the carrier as well as IMI Cornelius immediately. In the event of dam- age, notify the carrier. IMI Cornelius is not responsible for damage occurring in transit, but will gladly render assistance necessary to pursue your claim.
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  • Page 6: General Information

    This Unit contains no User serviceable parts and must be installed and serviced by a qualified Service Person. GENERAL DESCRIPTION This section gives the Unit description, theory of operation, and design data for the four and five-flavor Vantage Pre-Mix Dispensers hereafter referred to as Units.

  • Page 7: Table 1. Design Data

    Table 1. Design Data Unit Part Numbers: 60 Hz Units Four-Flavor 120 VAC, 60 Hz 281604XXX Five-Flavor 120 VAC, 60 Hz 281605XXX Four-Flavor 230 VAC, 60 Hz 481604XXX Five-Flavor 230 VAC, 60 Hz 481605XXX 50 Hz Units (CE Units) Four-Flavor 230 VAC, 50 Hz 481704XXX Five-Flavor 230 VAC, 50 Hz 481705XXX...

  • Page 8: Theory Of Operation

    THEORY OF OPERATION (see Figure 2) A CO cylinder delivers carbon dioxide (CO ) gas through adjustable CO regulators to the product tanks. When dispensing valve is opened, CO pressure exerted upon product tank contents pushes product from the product tank, through the Unit cooling coil, and on to the dispensing valve resulting in a dispensed drink.
  • Page 9 560001790...

  • Page 10: Installation

    Request a written inspection report from Claims Inspector to substantiate any necessary claim. File claim with the delivering carrier, not with IMI Cornelius Inc. 1. After Unit has been unpacked, remove shipping tape and other packing material.

  • Page 11: Installation

    CAUTION: Do not place or store anything on top of the Unit. 2. Locate the Unit to provide the following clearances--A minimum of 18-inches clearance must be maintained above the Unit to the nearest obstruction (shelf, cupboard, ceiling, etc.). A minimum clearance of 12-inches must be maintained on the back side and 6-inches clearance on both sides of the Unit to allow for proper air flow through the Unit.

  • Page 12: Routing And Connecting Product Inlet Lines

    ROUTING AND CONNECTING PRODUCT INLET LINES (see Figures 2, 3, and 4) 1. Route product inlet lines (numbered for identification) up over edge of the countertop behind the Unit or up through hole cut in the countertop underneath the Unit. Route product inlet lines up to a point behind the Unit front access panel close to the barbed product inlet connections on the Unit.

  • Page 13: Preparing Unit For Operation

    2. Install primary CO regulator on CO cylinder. MAKE SURE NYLON WASHER IS INSIDE REGULATOR ASSEMBLY COUPLING NUT BEFORE CONNECTING TO CYLINDER. 3. Connect CO lines, with quick disconnects on their ends (not provided), to primary CO regulator assembly. DO NOT CONNECT CO LINES TO PRODUCT TANKS AT THIS TIME.

  • Page 14: Operator' S Instructions

    OPERATOR’ S INSTRUCTIONS This section covers operators instructions for operating controls, daily pre-operation check, adjustments, replenishing CO and product supplies, cleaning and sanitizing, checking drop-in refrigeration assembly condenser coil for restrictions, and checking ice water bath. WARNING: Disconnect electrical power to Unit to prevent personal injury before attempting any internal maintenance.

  • Page 15: Replenishing Product Supply

    REPLENISHING CO SUPPLY WARNING: CO displaces oxygen. Strict attention must be observed in the prevention of (carbon dioxide) gas leaks in the entire CO and soft drink system. If a CO gas leak is suspected, particularly in a small area, immediately ventilate the contaminated area before attempting to repair the leak.

  • Page 16: Checking Ice Water Bath

    CHECKING ICE WATER BATH A ‘ ‘ gurgle’ ’heard from the Unit indicates water level in water tank is low and more water should be added as instructed for maximum product cooling. Refer to SERVICE AND MAINTENANCE section of this manual. CLEANING CO GAS CHECK VALVES (see Figure 2 and 6)
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  • Page 19: Service And Maintenance

    SERVICE AND MAINTENANCE This section describes the service and maintenance procedures to be performed on the Unit. IMPORTANT: Only qualified personnel should service the internal components or electrical wiring. DANGER: To avoid possible fatal electrical shock or serious injury to the operator, it is highly recommended that a GFI (ground fault circuit interrupt) be installed in the electrical circuit for the 60 Hz Units.

  • Page 20: Figure 4. Parts Identification (Five-Flavor Unit Shown)

    HOOD RETAINING SCREW HOOD CONDENSER FRONT ACCESS COIL PANEL AGITATOR MOTOR CONTROL DROP-IN REFRIGERATION ASS’ Y INSULATION PAD FRONT ACCESS PANEL RETAINING SCREW (2) WATER TANK OVERFLOW TUBE CUP REST DISPENSING VALVE (5) PRODUCT INLET TUBE (5) WATER TANK DRIP TRAY DRAIN HOSE FIGURE 4.

  • Page 21: Drip Tray Removal

    (see Figure 2) Set product tanks CO regulators, using Cornelius PRE-MIX COMPUTER slide rule or bottling room chart, at equilibrium pressure for highest temperature encountered between product tank storage area and Unit plus 5-psig operating pressure for lines 10-feet in length or less and no vertical lift. Add one pound for every 10-feet over initial 10-feet of product tank to Unit line length and one pound for every 2-feet of vertical lift.

  • Page 22: Weekly Cleaning Of Dispensing Valves

    4. Rinse out sponge with clean water, then wring excess water out of sponge and wipe off all external surfaces of Unit. Wipe Unit dry with a clean soft cloth. DO NOT USE ABRASIVE TYPE CLEANERS. WEEKLY CLEANING OF DISPENSING VALVES (see Figure 5) Dispensing valves should be cleaned at least weekly for proper operation.

  • Page 23: Figure 5. Dispensing Valve Parts Identification

    5. Repeat steps 3 and 4 preceding to purge product from and install sanitizing solution in remaining systems. CAUTION: Do not allow sanitizing solution to remain in systems longer than recommended contact time. Exceeding contact time will result in damage to stainless steel components. KNOB LEVER BONNET KNOB FRICTION WASHER...

  • Page 24: Cleaning Drop-In Refrigeration Assembly Condenser Coil

    CLEANING DROP-IN REFRIGERATION ASSEMBLY CONDENSER COIL (see Figure 4) CAUTION: The refrigeration assembly condenser coil must be cleaned every 30-days. Excessive accumulation of dust, lint, and grease on the condenser coil will restrict air flow through the coil and cause the refrigeration system to overheat. Operating the refrigeration system in an overheated condition will eventually lead to compressor failure and will automatically void the factory warranty.
  • Page 25 4. Remove screw securing the hood, then lift the hood straight up to remove from the Unit. CAUTION: The ice bank around the drop-in refrigeration assembly evaporator coils must be completely melted before attempting to lift the drop-in refrigeration assembly up and out of the Unit lower cabinet assembly.

  • Page 26: Replenishing Product Supply

    4. Position CO cylinder and secure with safety chain. 5. Make sure gasket is in place inside primary CO regulator coupling nut, then install regulator on CO cylinder. 6. Open (counterclockwise) CO cylinder valve slightly to allow lines to slowly fill with gas, then open valve fully to back-seat valve.

  • Page 27: Figure 7. Wiring Diagram

    FIGURE 7. WIRING DIAGRAM 560001790...
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  • Page 30: Troubleshooting

    TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the...

  • Page 31: Troubleshooting Refrigeration System

    Trouble Probable Cause Remedy TROUBLESHOOTING REFRIGERATION SYSTEM COMPRESSOR DOES NOT Ice bank sufficient. Refrigeration not called for. OPERATE. Unit power cord unplugged. Plug in Unit power cord. No power source (blown fuse) Replace fuse or reset circuit or tripped circuit breaker. breaker.
  • Page 32 Trouble Probable Cause Remedy AGITATOR MOTOR NOT Low voltage. Correct low voltage condition. OPERATING (Cont’ d) Loose, disconnected, or Tighten connections or replace broken wiring. broken wiring. Inoperative agitator motor. Replace agitator motor. 560001790...

  • Page 33: Warranty

    IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.
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  • Page 35 IMI CORNELIUS INC. CORPORATE HEADQUARTERS: One Cornelius Place Anoka, Minnesota 55303-6234 (612) 421-6120 (800) 238-3600...

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