Cornelius FRUTISTA VIPER 3 FLAVOR Installation Manual
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Summary of Contents for Cornelius FRUTISTA VIPER 3 FLAVOR
- Page 1 FRUTISTA VIPER (E) 3 FLAVOR Installation Manual Release Date: April 02, 2010 Publication Number: 621360041TBINS Revision Date: April 26, 2016 Revision: F Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
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Page 2: Contact Information
Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal... -
Page 3: Table Of Contents
TABLE OF CONTENTS Safety Instructions..............1 Read and Follow ALL Safety Instructions . - Page 4 Syrup Connections............10 Testing Power .
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Page 5: Safety Instructions
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. © 2010-2016, Cornelius Inc. - 1 - Publication Number: 621360041TBINS... -
Page 6: Safety Precautions
This appliance is not intended to be used in household and similar applications such as: • Staff kitchen areas in shops, offices and other working environments • Farm houses and by clients in hotels, motels and other residential type environments Publication Number: 621360041TBINS - 2 - © 2010-2016, Cornelius Inc. -
Page 7: Decommissioning And/Or Transporting The Unit
The unit must be carefully tied down or stored in such a manner that the unit will not move during shipment. TORAGE WITHIN THE ACHINE CAUTION: Do not store explosive substances such as aerosol cans with a flammable propellant in this appliance. © 2010-2016, Cornelius Inc. - 3 - Publication Number: 621360041TBINS... -
Page 8: Introduction
When the first few drinks are drawn off after an idle period, CO gas has less tendency to break out as the drink is dispensed. The result is that these first drinks have less overrun than drinks dispensed during peak-use periods. Publication Number: 621360041TBINS - 4 - © 2010-2016, Cornelius Inc. -
Page 9: Carbonation Level In Liquid Product Affects Overrun
Freezing causes approximately a 5-7 percent expansion in dispensed frozen carbonated drinks. The degree of freezing is limited because the finished drink is intended to be sipped through a straw. This is not possible if the product is too “solid”. © 2010-2016, Cornelius Inc. - 5 - Publication Number: 621360041TBINS... -
Page 10: Installation
ELIVERY NSPECTION NPACKING NOTE: Cornelius is not responsible for damaged freight. If damage is found, you must save all packaging material and contact the freight carrier. Failure to contact the carrier within 48 hours of receipt may void your claim. -
Page 11: Supply Connections
EC Standards (EN60335-1 1 Clause 24.1) in countries where CE compliance is required. All cords must be HD 21 or HD 22. © 2010-2016, Cornelius Inc. - 7 -... -
Page 12: Line Voltage
Connect the green wire to the ground terminal next to the terminal block. Replace the power box cover. DO NOT TURN ON THE POWER at this time. Terminal Block Strain Relief Figure 4. Publication Number: 621360041TBINS - 8 - © 2010-2016, Cornelius Inc. -
Page 13: Water Supply Requirements
Bag in Box pumps. It is to be set to 75 psig, not lower. Do not turn on the CO supply to the unit. © 2010-2016, Cornelius Inc. - 9 - Publication Number: 621360041TBINS... -
Page 14: Syrup Requirements
Use the appropriate fittings and clamps to connect the syrup line to the unit. Run the tubing for the syrup (3/8 in. ID, Min.) from the backroom to the unit and make all appropriate connections. Do not turn on the syrup supply to the unit. Publication Number: 621360041TBINS - 10 - © 2010-2016, Cornelius Inc. -
Page 15: Testing Power
NFORMATION AND OUNTING The Viper unit may be mounted on a mobile cart (Cornelius part no. 620043075 for 2-barrel unit, 620053990 for 3-barrel unit and 620046556 for 4-barrel unit) which allows some movement of the unit for service and cleaning. -
Page 16: Control Panel Overview
Figure 10. During initial power up, the barrel status is off, indicating that the unit is in idle mode, with refrigeration off, product delivery off and the barrel motor off. Publication Number: 621360041TBINS - 12 - © 2010-2016, Cornelius Inc. -
Page 17: Setting The System Options
When the OPTION SETUP selection is highlighted, press the GO button to access the menu. The Option Setup menu (Figure 12.) is displayed. SELECT CLOCK SETUP EVENTS SETUP VISC SETUP CO2 SETUP 12:51P OPTION SETUP MAR 04 BARREL MAINT BACK MAIN SETUP MAINT GO Figure 12. © 2010-2016, Cornelius Inc. - 13 - Publication Number: 621360041TBINS... - Page 18 Use the left and right arrows to select the year field. Set correct year Use the + or - buttons at the bottom of the display to set the correct year. Publication Number: 621360041TBINS - 14 - © 2010-2016, Cornelius Inc.
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Page 19: Options Setup Menu
Table 7. The functions of the display buttons change, depending on the highlighted selection on the Option Setup screen. The Option Setup menu is shown in Figure 15. © 2010-2016, Cornelius Inc. - 15 - Publication Number: 621360041TBINS... - Page 20 Beverages - Light (diet), FUB is for Frozen Un-carbonated Beverages and FUB-L is for Frozen Un-carbonated Beverages - Light (diet). Each of these settings provides the proper viscosity and temperature settings for the type of syrup being used. Publication Number: 621360041TBINS - 16 - © 2010-2016, Cornelius Inc.
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Page 21: Events Setup Menu
Repeat Steps 2 through 11 for the DEFROST LOCK 2 LOCK 2 time, if desired. Select DEFROST Repeat Steps 2 through 11 for the DEFROST LOCK 3 LOCK 3 time, if desired. © 2010-2016, Cornelius Inc. - 17 - Publication Number: 621360041TBINS... -
Page 22: Setting Viscosity
The Viscosity menu allows the user to adjust the viscosity in each barrel to the optimum setting for each type of syrup. Publication Number: 621360041TBINS - 18 - © 2010-2016, Cornelius Inc. -
Page 23: Co 2 Setup Menu
Table 11. #1 CO2 PULSE %: 45 #2 CO2 PULSE % 45 SETUP #3 CO2 PULSE % 45 12:51P MAR 04 BACK Figure 18. CO Pulse Valve Setup Screen © 2010-2016, Cornelius Inc. - 19 - Publication Number: 621360041TBINS... - Page 24 When the duration settings are complete, press the BACK button to save the settings and return to the Select menu, shown in Figure 12. Refer to the service manual for other controller functions and features. Publication Number: 621360041TBINS - 20 - © 2010-2016, Cornelius Inc.
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Page 25: Commissioning The Unit
2-4 PSIG from the above to compensate for the lower CO adsorption. Pressurizing the Water System Perform the procedure in Table 14. to verify the water connection to the unit. © 2010-2016, Cornelius Inc. - 21 - Publication Number: 621360041TBINS... -
Page 26: Pressurizing The Syrup System
Turn the product supply valve to the down (BRIX) position and open the valve at the end of the sample tube. Place the end of the tube in a bucket. Publication Number: 621360041TBINS - 22 - © 2010-2016, Cornelius Inc. -
Page 27: Setting Brix
Again use the up and down arrows to select the barrel you wish to perform BRIX on. NOTE: Pressing CANCEL will stop the process. Locate the appropriate barrel sample tube and hold a cup under it. © 2010-2016, Cornelius Inc. - 23 - Publication Number: 621360041TBINS... -
Page 28: Adjusting Brix Level
Turn it counter-clockwise to decrease the BRIX reading. Never adjust the flow control more than 1/2-turn at a time. Repeat steps 7 through 10 of Table 16. for each adjustment until the proper BRIX setting is achieved. Publication Number: 621360041TBINS - 24 - © 2010-2016, Cornelius Inc. - Page 29 NOTE: If any of the valve covers were removed during the process, make sure to replace them. Water Flow Syrup Flow Control Knob Control Knob (Do Not Adjust) Figure 22. © 2010-2016, Cornelius Inc. - 25 - Publication Number: 621360041TBINS...
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Page 30: Filling The Barrels
NOTE: If the Motor Type shown is “DEFAULT”, it indicates that the EEPROM is not installed or is faulty. #1 MOTOR TYPE MOTOR #2 MOTOR TYPE SETUP 12:51P MAR 04 BACK Figure 24.. Motor Setup Screen Publication Number: 621360041TBINS - 26 - © 2010-2016, Cornelius Inc. -
Page 31: Security Menu
20 +/- 2. Security Menu The security is enabled at the factory before shipping the Unit. It is recommended that security be remains enabled after installation. © 2010-2016, Cornelius Inc. - 27 - Publication Number: 621360041TBINS... - Page 32 Main menu, security is reactivated and the Maintenance menu is not accessible. To disable security, access the System menu, highlight Security and press the OFF button. Publication Number: 621360041TBINS - 28 - © 2010-2016, Cornelius Inc.
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Page 33: Troubleshooting
C. Unit in diagnostics C. Exit diagnostics & turn barrels ON No water pressure Water source not Turn on water turned on Filter blocked Change filter C. Other C. Call Service © 2010-2016, Cornelius Inc. - 29 - Publication Number: 621360041TBINS... -
Page 34: Specifications
Operating Temperature:............. 55° to 95 OISE EVEL This unit emits acoustical noise with an A-weighted sound pressure level no greater than 75dB, as measured in accordance with ED 60335-2-75. Publication Number: 621360041TBINS - 30 - © 2010-2016, Cornelius Inc. - Page 36 Cornelius Inc. www.cornelius.com...