Vendo VUE 30 User Manual
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Vendo VUE 30 User Manual

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02/2006

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Summary of Contents for Vendo VUE 30

  • Page 1 TABLE OF CONTENTS 02/2006...

  • Page 2: Table Of Contents

    Table of Contents Safety S-1 - S-17 Commitment to Safety ..................S-2 Vendor Installation ..................S-3 Electrical Hazards ..................S-7 Mechanical Hazards ..................S-10 Refrigeration Hazards ...................S-11 Temperature Hazards ...................S-11 Substitutions and Modifications ..............S-12 Consumer Safety Warning ................S-14 Parts, Sales, and Service Centers ..............S-15 Parts, Sales, and Service Centers for Latin America ........S-16 General Information G-1 - G-8...
  • Page 3 Return ......................P-28 Cabinet Parts C-1 - C-11 Cabinet Assembly ..................C-2 Refrigeration Assembly .................C-4 Lighting Assembly ..................C-5 Power Distribution Assembly ................C-6 Harness Quick Guide ..................C-10 Shelves & Trays Parts ST-1 - ST-5 Shelves & Trays Assembly ................ST-2 Tray Assembly ....................ST-3 Door Parts D-1 - D-25 Door Assembly ....................D-2 Hand Assembly .....................D-6...

  • Page 4: Safety

    SAFETY SECTION 04/2005...

  • Page 5: Commitment To Safety

    A COMMITMENT TO SAFETY SandenVendo America is committed to safety in every aspect of our product design. SandenVendo America is committed to alerting every user to the possible dangers involved in improper handling or maintenance of our equipment. The servicing of any electrical or mechanical device involves potential hazards, both to those servicing the equipment and to users of the equipment.

  • Page 6: Vendor Installation

    SECTION I: VENDOR INSTALLATION Vendors are large, bulky machines of significant size and weight. Improper handling can result in injury. When moving a vendor, carefully plan the route to be taken and the people and equipment required to accomplish the task safely. Remove all tape, shipping sealant, and Styrofoam from the vendor.
  • Page 7 FIGURE 1 04/2005...
  • Page 8 SECTION I: VENDOR INSTALLATION (CONTINUED) For Type 1 and Type 2 outlets, test for Grounding and Polarization as follows: With a test device (volt meter or test light), connect one probe to the receptacle’s neutral contact and the other to the live contact. The test device should show a reaction.
  • Page 9 Door Support (Figure 2) The door support is to ensure that the outer door closes squarely to the cabinet. FIGURE 2 NOTE: Refer to the appropriate parts and service manual for detailed instructions, operating principles, and recommended maintenance intervals and procedures.

  • Page 10: Electrical Hazards

    SECTION II: ELECTRICAL HAZARDS GENERAL SandenVendo America, Inc. vending machines are provided with the appropriate power supply setting for your area. Some models are equipped with step-down transformers, as required. This enables the vending machine to operate on different main voltages. Refer to Section I.
  • Page 11 SECTION II: ELECTRICAL HAZARDS (CONTINUED) Servicing with “Power Off” For maximum safety, unplug the service cord from the wall outlet before opening the vendor door. This will remove power from the equipment and avoid electrical and mechanical hazards. Service personnel should remain aware of possible hazards from hot components even though electrical power is off.
  • Page 12 8.0 AMP FUSE 3.15 AMP FUSE FIGURE 3 04/2005...

  • Page 13: Mechanical Hazards

    SECTION III: MECHANICAL HAZARDS Servicing of Moving Parts and Assemblies When servicing assemblies involving moving parts, use extreme caution!! Keep fingers, hands, loose clothing, hair, tools, or any foreign material clear of entrapment. As noted before under the electrical hazards section, Power On servicing should only be performed by qualified personnel.

  • Page 14: Refrigeration Hazards

    SECTION IV: REFRIGERATION HAZARDS GENERAL Refrigeration systems involve both electrical power and mechanical action. These systems may present any of the potential dangers shown in the sections on electrical and mechanical hazards contained in this manual. See Sections II and III for further information.

  • Page 15: Substitutions And Modifications

    Replace all clamps, brackets, and guides to their original locations. Replace all tubing, sleeving, insulating material, and protective covers to their original condition. WARNING VENDO EQUIPMENT HAS BEEN PROVIDED WITH APPROPRIATE PROTECTIVE DEVICES TO PROTECT AGAINST THE POSSIBILITY OF OVERHEATING AND FIRE AS A RESULT OF EQUIPMENT OR COMPONENT FAILURES.
  • Page 16 SECTION VI: SUBSTITUTIONS AND MODIFICATIONS (CONTINUED) WARNING THIS APPLIANCE MUST BE EARTHED. IMPORTANT! The wires in the main leads are colored in accordance with the following code: 110v/120v 220v/240v Green Green and Yellow ......Earth White Blue ........... Neutral Black Brown ..........

  • Page 17: Consumer Safety Warning

    SECTION VII: CONSUMER SAFETY WARNING WARNING VENDOR CAN BE OVERTURNED IF SUFFICIENT FORCE IS APPLIED AND MAY RESULT IN SERIOUS INJURY OR DEATH. GENERAL There have been incidents, including fatalities, when vending machines have been vandalized by being pulled over in an attempt to obtain free product or money. To warn of the danger involved in tipping, shaking, or rocking the vending machine, a decal has been designed to be affixed to vending machines.

  • Page 18: Parts, Sales, And Service Centers

    Sanden International Taiwan Corp. Tel: 886-2-570-6106 No, 21-6, Sec 1 Fax: 886-2-577-1959 Tun Hwa S. Rd., Taipei, Taiwan Taiwan, ROC Belgium N.V. Vendo Benelux, S.A. Tel: 32-2-268-2595 Industrial Research Park N.O.H. Fax: 32-2-268-2862 13 Font St. Landry 1120 Brussels Belgium England Vendo UK Ltd.
  • Page 19 PARTS, SALES, & SERVICE CENTERS OF THE SANDEN COMPANY FOR LATIN AMERICA AREA ADDRESS PHONE NUMBERS Mexico Vendo de Mexico Tel: (525) 515-9745 Camino Real de Toluca No. 154 Fax: (525) 277-0111 Col. Bellavista 01140 Mexico D.F. Mexico Central America SandenVendo America, Inc.
  • Page 20 NOTES 04/2005 S-17...

  • Page 21: General Information

    GENERAL INFORMATION SECTION 04/2005...
  • Page 22 This manual contains programming, operation, and complete parts and electrical wiring diagrams. The controller is a microprocessor which will permit pricing per selection from 0.00 to 99.99. This machine also has space-to-sales programming as well as energy savings modes. GFV Model Numbers Dimensions 72”...

  • Page 23: Initial Set-Up

    INITIAL SET-UP A. UNPACKING Remove all plastic film, cardboard and tape from the outside of the vendor. Loosen any shipping devices used to secure interior parts during shipment (backspacer, shims or spacers). To remove shipping boards from base, raise vendor on a well-stabilized lifting device. Remove the leveling bolts which hold the boards in place and remove the boards.
  • Page 24 APPROVED FOR INDOOR USE ONLY BASIC MODEL UNIT SERIAL NO. CHARGE OZ. R-134a AMPS REFRIGERATED DESIGN PRESSURE - PSIg VENDING MACHINE 105/115 VOLTS LOW SIDE 103 HIGH SIDE 316 239L 50/60 CYCLE PHASE MFD IN U.S.A. BY SANDENVENDO AMERICA, INC., DALLAS, TX POWER REQUIREMENTS FIGURE 1 NOTE: The Model number of the vending machine is located on the top, left hand corner...

  • Page 25: Tray Label Installation

    TRAY LABEL INSTALLATION Insert tray I.D. labels as shown in Figure 2. The top left hand position is “10”, and tray locations to the right of this position are numbered “11”, “12”, etc. from left to right. The second shelf from the top begins its column numbering with “20”; the third shelf begins with “30”...

  • Page 26: Loading Instructions

    LOADING INSTRUCTIONS BASIC LOAD SET-UP 1. Withdraw the tray from the cabinet by lifting slightly before pulling toward you. The tray will tilt down slightly to ease loading. Pull forward until the tray stop is reached. 2. Push the product pusher to the rear of the tray. The product pusher should lock into place in this position.
  • Page 27 VUE VENDOR PART DESCRIPTION (CONTINUED) LIGHT COINAGE MOUNTING SLIDE HOPPER ASSEMBLY X - RAIL Y - RAIL REFRIGERATION HAND ASSEMBLY POWER CASSETTE DISTRIBUTION ASSEMBLY TRAY AND SHELF ASSEMBLIES (SEE PREVIOUS PAGE FOR TRAY DETAIL) FIGURE 4 04/2005...
  • Page 28 NOTES 04/2005...

  • Page 29: Programming

    VEC 15 PROGRAMMING SECTION 03/2006...

  • Page 30: Vec 15 Programming Operation

    VEC 15 PROGRAMMING OPERATION The VEC 15.1 Controller uses a 4-button programming system: Programming Buttons: # 1 – Exit/ Home # 2 – Increase/ Advance # 3 – Decrease/ Backup # 4 – Enter/ Save To access Mode functions, open the door. Locate the Mode Button on the Main Control Board and press until Diagnostics appears.

  • Page 31: Diagnostics

    Sales Block 1-8 ** Discount ** Override **** Custom Message Return For the Discount Counter and/ or Free Vend Counter to work, the option must be turned on and Set Clock Function must be activated and set. An override switch is required to activate the counters.

  • Page 32: Tube Fill

    Tube Fill: The changer coin tubes can be filled via the external coin insert plate or the acceptor part of the changer. This mode enables the Control Board to keep an accurate count of the coins. 1. Enter on Button 4. 2. Insert coins through either the coin insert slot or acceptor part of the changer. The controller will display the ‘value’ and quantity of coins in the changer tubes. Test Mode: Test Mode Vending:...
  • Page 33 Test Mode Test Motors: After completion of work in Test Motors, please ensure that X, Y, Z and Clamp Motors have returned to the ‘Home’ position before closing the outer door. Test Motors X Motor: 1. Enter on Button 4 – ‘Pls wait….Entering Test Motors Mode’, followed by ‘Test Motors X Motor’...
  • Page 34 Get X Y Z Positions: This is not applicable unless there is a problem. Please refer to the detailed instructions in the ‘Trouble Shooting Section’ of the Vue 30/40 Manual. ALWAYS ENSURE THE CLAMP HAND HAS RETRACTED BEFORE CLOSING THE DOOR Note –...

  • Page 35: Calibration

    PDC Software Maintenance: The PDC Maintenance Position Mode should only be accessed if a chip needs to be replaced in the Hand. Please refer to the ‘Trouble Shooting Section’ of the Vue 30/40 Manual. 1. Enter on Button 4 – Maintenance ‘Off’...
  • Page 36 Calibration Discovery: Please refer to the Levels and explanations listed below: Level – 0 We are not doing a ‘Discovery – no motion. No Discovery is required Level – 1 Check Physical Shelves against the stored data. If shelf is in stored data, is there a reflector that corresponds to it Level –...
  • Page 37 Calibration Test Vend Pos: Allows the vendor to do a self-test and change vending positions if it encounters a problem with vending. It can test the entire vendor, a particular shelf or a particular tray set. 1. Enter on Button 4 – Test Vend Pos – Dsbl will display - Dsbl is flashing 2. Advance on Button 2 to choose either All, Tray or ShLf 3.
  • Page 38 Calibration Test Vend w/pdt: Allows the vendor to do a self- test of all positions including running the Hopper Flap and Hopper Bucket. 1. Enter on Button 4 – Calibration – Test Vend w/pdt Dsbl 2. Enter on Button 4 again – Dsbl flashes 3. Advance on Button 2 to All 4.

  • Page 39: Cash Data

    Cash Data: This Mode allows you to retrieve the total Historical Cash from product purchases. 1. Enter on Button 4 – the non re-settable, Historical Cash Total will scroll 2. Advance on Button 2 to scroll through the shelves 3. Enter on Button 4 to show the columns in the shelves 4.

  • Page 40: Free Counter

    Free Counter: This Mode will only display when ‘Free Vends’ were made. It allows the user access to the number of ‘Free Sales and Cash Data’ lost. 1. Enter on Button 4 – Cash Data total XX.XX, which is the value of the money lost based on the set price.
  • Page 41 To set price per shelf: 1. Enter on Button 4 – Set Price - Shelf 1 2. Enter on Button 4 again – Shelf 1 - All Columns displays 3. Enter on Button 4 – Shelf 1 – All columns XX flashes 4. Advance on Button 2/ decrease on Button 3 to desired price 5.
  • Page 42 Configuration: To change individual options for Configuration Settings, enter the option on Button 4. Re-enter on Button 4, ‘On or Off’ will be flashing. Advance to ‘On or Off’ on Button 2 and save the change on Button 4. Program each Configuration Option in this manner. Configuration Options are detailed below: Multi-Price: On – Selections may be programmed individually Off – Single Price based on price of Selection 1 Timing Features: On - Access to ‘Clock Settings’ and associated modes Off – Access is denied Door Summary: On - Sales, Cash and Errors are displayed when outer door is opened Off –...

  • Page 43: Door Closed Password

    Configuration (Cont.): Deny Escrow: On - Validator will stack all bills received Off – Validator will ‘hold’ the bill in ‘escrow’ until the vend is complete. if the consumer presses the coin return the ‘bill’ is returned to them. S/O (Error) Indicator: On - A small symbol - (♦) will appear in the lower right hand corner of the display when the vendor detects an error or a sold out column.

  • Page 44: Set Language

    Set Language: The current Languages available for programming are: English, Spanish and French. 1. Enter on Button 4 – current language will display 2. Enter on Button 4 again – current language flashes 3. Advance on Button 2 to desired language 4. Press Button 4 to save 5. Press Button 1 to exit. Set Clock: When the ‘Timing Features’ in Configuration Mode is turned ‘On’, this Clock can be set.

  • Page 45: Lighting

    Lighting: ‘Timing Features’ in Configuration Mode must be turned ‘On’ to access this feature. You have the option to turn the lights or LED off once during a 24-hour period for energy conservation. The options available are Cabinet and LED. Example: Lighting Mode – Enable On/ Off Lighting – Cabinet Start Time 1 – Start Day 1 – Mon-Sun/Everyday Start 1 hh:mm Stop Time 1 –...

  • Page 46: Refrigeration

    To Set Lighting Cabinet or Lighting LEDs: 1. Press Button 4 to enter – Start Time 1(Lighting) or Start Time 2 (LEDs) 2. Press Button 4 again – Start Day 1 or 2 – mon-sun-everyday Off/On 3. Press Button 4 again – Off/On flashes 4. Press Button 2 to scroll between On/Off 5.
  • Page 47 Refrigeration: 1. Enter on Button 4 – ‘Set Point’ 2. Enter on Button 4 – current ‘Set Point’ will display – (Factory setting is 36°F/2°C) 3. Press Button 4 – current temperature will flash 4. Press Button 2 or 3 to scroll through the following settings: Temperature setting 32 33 34 35 36 37 38 39 40 Cut-in Temperature (F) 34 35 36 37 38 39 40 41 42 Cut-out Temperature (F) 31 32 33 34 35 36 37 38 39 Nominal Temperature (F) 32 33 34 35 36 37 38 39 40...
  • Page 48 Periodic Defrost: 1. Press Button 4 – On/Off 2. Press Button 4 – On/Off flashes 3. Advance on Button 2 to desired setting On – The vendor will defrost every 6 hours for 30 minutes. This feature is used in extremely high humidity environments. Off – The vendor will not defrost every 6 hours. 4.

  • Page 49: Sales Block 1

    TempLO (Temperature Lock Out): 1. Enable timing feature in configuration 2. Advance on button 2 to TempLO shlf 1 3. Press Button 4 – Disable will flash 4. Advance on Button 2 – Enable 5. Press Button 4 to ‘save’ setting 6. Continue in above manner for all shelves associated with Temperature Lockout Note: The Temperature Lockout Feature (TempLO) requires an additional temperature sensor connected at the top left on the inside of the cabinet.
  • Page 50 Choose Selections: 1. Press Button 4 at Selections – All Selections On/Off will display 2. Press Button 4 – On/Off flashes 3. Advance on Button 2 to desired setting 4. Press Button 4 to ‘save’ setting 5. Press Button 1 to exit Set all Selections: 1. Press Button 4 – All Selections On/Off 2. Press Button 4 – On/Off flashes 3.
  • Page 51 Start Time: (Beginning of Blocking Period) 1. Press Button 2 – Start Time 2. Press Button 4 – Start Day 3. Press Button 4 – Every Day 4. Press Button 2 or 3 to select days or Every Day 5. Press Button 4 to change the status of the days – On/Off flashes If the status is ‘On’, product delivery is blocked If the status is ‘Off’, product delivery is normal 6.

  • Page 52: Discount

    Discount: This feature permits the operator to program the vendor to discount product once during a 24- hour period. To program a Discount, you must enter the following information: Discounted Selection(s) – Selection(s) offered at a discounted price Start Time – Time the Discount begins Start Day(s) –...
  • Page 53 Set Discounted Selections per Shelf: 1. Press Button 4 – Discount All Selections ‘Off’ 2. Advance on Button 2 to desired shelf number 3. Press Button 4 to enter – Shelf X - All Columns ‘Off’ 4. Press Button 4 – On/Off flashes 5. Advance on Button 2 to desired setting 6.
  • Page 54 Stop Time: 1. Advance on Button 2 – Stop Time 2. Press Button 4 – Stop Day 3. Press Button 4 – mon-sun/everyday 4. Press Button 4 again – everyday flashes 5. Advance on Button 2 to desired day 6. Press Button 4 – On/Off flashes 7. Advance on Button 2 to change current status 8.

  • Page 55: Override

    Override: (Optional Kit) The Key Switch Override Kit allows the operator to ‘bypass without removing’ Timing Features the operator has programmed in the controller. On – Key Swith will override these Timing features. Off – Key Switch will not override these Timing features. The following Timing featuress can be programmed to the key switch.

  • Page 56: Custom Message

    Custom Message: The custom message feature allows the operator to program a 2 line X 20 character message. Note: 1. Press Button 1 to make a space between words. 2. The message cannot be saved until all the characters on the top line have been entered. 1.
  • Page 57 NOTES P-29 03/2006...
  • Page 58 CABINET SECTION 04/2006...
  • Page 59 4 5 6 04/2006...

  • Page 60: Cabinet Assembly

    CABINET ASSEMBLY ITEM NO DESCRIPTION QTY PART NO FOAMED CABINET CABINET LATCH 1125644 SCREW, #10 X 3/8” CR TAP V802212 RAMP ASSEMBLY 1127193 RAMP, DOOR 1126224 THUMB SCREW, 1/4-20 X .5, RAMP 1127060 SHIM PLATE, RAMP 1127852 LEVELING BOLT 1059902 BASE COVER PANEL REFRIGERATION ASSEMBLY (SEE PAGE C-4) CHANNEL-TRAY SUPPORT...

  • Page 61: Refrigeration Assembly

    REFRIGERATION ASSEMBLY ITEM NO DESCRIPTION PART NO REFRIGERATION UNIT ASSEMBLY, 115V 1033131-261 REFRIGERATION UNIT ASSEMBLY, 230V 1033131-262 FAN ASSY, CONDENSOR, 115V 1126307 FAN ASSY, CONDENSOR, 230V 1127995 HARNESS, FAN MOTOR 1125571 CORD, CONDENSOR MOTOR 1121020 POWER CORD, COMPRESSOR 1121019-3 FAN ASSY, EVAPORATOR, 115V 1126260 FAN ASSY, EVAPORATOR, 230V 1127994...

  • Page 62: Lighting Assembly

    LIGHTING ASSEMBLY ITEM NO DESCRIPTION QTY PART NO LAMP HOLDER 1127650 TIE WRAP RT-350 342469-1 LAMP, 2FT, T-8, 17W 1121173 LAMP LENS 1125967 LAMPHOLDER, .591 RH 1126146 LAMPHOLDER, .591 LH 1126145 SCREW, 6-35 X.25 TRUSS HEAD V802243 FOR A COMPLETE LIST OF HARNESSES, PLEASE SEE PAGE C-10. 04/2006...
  • Page 63 04/2006...

  • Page 64: Power Distribution Assembly

    POWER DISTRIBUTION ASSEMBLY, 115V ITEM NO DESCRIPTION PART NO POWER DISTRIBUTION ASSEMBLY, 115 V 1128115 1127890 POWER SUPPLY ASSEMBLY 1128111 POWER SUPPLY COVER 1127365 POWER SUPPLY, 24 VOLT DC 1127299 STANDOFF 1121740 POWER SUPPLY PLATE 1128109 ELECTRONIC BALLAST ASSEMBLY 1127556 RELAY, 24 VOLT DC 1125525 TRANSFORMER, 24 VAC...
  • Page 65 04/2006...
  • Page 66 POWER DISTRIBUTION ASSEMBLY, 230V ITEM NO DESCRIPTION QTY PART NO POWER DISTRIBUTION ASSEMBLY, 230V 1128002 PANEL, POWER DISTRIBUTION 1128056 1127890 POWER SUPPLY ASSEMBLY 1128111 POWER SUPPLY COVER 1127365 POWER SUPPLY, 24 VOLT DC 1127299 POWER SUPPLY PLATE ASSY 1128110 SCREW, 6-35X.25 TRUSS HEAD V802243 RELAY, 24 VOLT DC 1125525...

  • Page 67: Harness Quick Guide

    HARNESS QUICK GUIDE PART NO DESCRIPTION 1127592 Cabinet Harness 1128054 Power Distribution Harness, High Voltage 1128055 Power Distribution Harness, Low Voltage 1125571 Fan Motor Harness 1121019-3 Compressor Power Cord 1121020 Condensor Motor Cord 1124281 Cord Set 90 Deg Plug & IEC 1121642 Cord Set, UK 1121641...
  • Page 68 NOTES C-11 04/2006...

  • Page 69: Shelves & Trays Parts

    SHELVES & TRAYS PARTS SECTION ST-1 04/2006...
  • Page 70 SHELF AND TRAY ASSEMBLY ITEM NO DESCRIPTION PART NO TRAY ASSEMBLY 1125204 SHELF ASSEMBLY, 41.5” 1125195 SHELF ASSEMBLY, UPPER, 41.5” 1125195-1 SHELF ASSEMBLY, 34” 1126050 SHELF ASSEMBLY, UPPER, 34” 1126050-1 ST-2 04/2006...
  • Page 71 ST-3 04/2006...

  • Page 72: Tray Assembly

    TRAY ASSEMBLY ITEM DESCRIPTION QTY. PART NO. TRAY ASSEMBLY 1125204 TRAY BODY ASSEMBLY 1128180 TRAY FRONT 1125142 PRODUCT SLIDER, TRAY 1125141 SCREW #8-10 X 1/2” PAN HEAD V802214 PUSHER, TRAY ASSY 1125140 GATE, LEFT, TRAY ASSY 1128285 PIN, PIVOT, TRAY FRONT 1125192 GATE, RIGHT, TRAY ASSY 1128284...
  • Page 73 NOTES ST-5 04/2006...

  • Page 74: Door Parts

    DOOR PARTS SECTION 05/2006...
  • Page 75 05/2006...

  • Page 76: Door Assembly

    DOOR ASSEMBLY ITEM NO DESCRIPTION QTY. PART NO SERVICE DOOR ASSEMBLY CONTROL PANEL DOOR GUARD DOOR ROLLER ASSEMBLY 1120564-7 T-HANDLE LOCK ASSEMBY (SEE D24) 1127407 KEYPAD ASSEMBLY (SEE D17) 1127321 COIN ENTRY & COIN RETURN ASSEMBLY (SEE D18-D19) DBV PLUG 388216 INSULATED GLASS PANEL 1125109...
  • Page 77 05/2006...
  • Page 78 DOOR ASSEMBLY (CONTINUED) ITEM NO DESCRIPTION QTY. PART NO FOAMED OUTER DOOR Z-HOUSING & HAND ASSEMLBIES (SEE PG D8) Y-RAIL ASSEMBLY-HINGE SIDE (SEE PGS D9 - D10) 1128143 Y-RAIL ASSEMBLY-LATCH SIDE (SEE PGS D11 - D12) 1128144 X-RAIL & X-CARRIAGE ASSEMBLIES (SEE PGS D13 - D16) DELIVERY ASSEMBLY (SEE PGS D20-23) COIN ENTRY &...
  • Page 79 05/2006...

  • Page 80: Hand Assembly

    HAND ASSEMBLY ITEM NO DESCRIPTION QTY PART NO Z HOUSING/HAND ASSEMBLY 1127445 Z HOUSING ASSEMBLY 1125084 HAND ASSEMBLY 1127404 SPRING, DRIVER ASSIST 1127303 ROLLER GUIDE REPLACEMENT KIT 1128060 ROLLER GUIDE 1125068 NYLOCK NUT - 6mm V802235 CLAMP MOTOR REPLACEMENT KIT 1128061 MOTOR, CLAMP AXIS 1127440...

  • Page 81: Z Housing Assembly

    Z HOUSING ASSEMBLY ITEM NO DESCRIPTION PART NO HOUSING - Z AXIS 1125085 RAIL - RIGHT 1125081-1 RAIL - LEFT 1125081 COVER - BACK 1125055 PC CONTROLLER - HAND 1128355 PC BOARD ASSY - X CAR. 1125518 TAPPING SCREW - #4 PLASTITE V802186 SCREW, # 8 - 10 X 1/2”...
  • Page 82 1127330 1125079 05/2006...
  • Page 83 Y RAIL ASSEMBLY - LEFT / HINGE SIDE ITEM NO DESCRIPTION QTY. PART NO Y-RAIL ASSEMBLY, HINGE SIDE 1128143 EXTRUSION RAIL - Y AXIS - LEFT 1128139 STRIP - DRIVE TRACK - Y AXIS 1128142 BRKT - STOP - Y RAIL 1127860 8-18 7/16 HEX SLOT STL-ZINC V800586...
  • Page 84 1127330 1125080 1127891 1125941 D-11 05/2006...
  • Page 85 Y RAIL ASSEMBLY - RIGHT / LATCH SIDE ITEM NO DESCRIPTION PART NO Y RAIL ASSEMBLY, LATCH SIDE 1128144 EXTRUSION RAIL - Y AXIS - RIGHT 1128139 STRIP - DRIVE TRACK - Y AXIS 1128142 8-18 7/16 HEX SLOT STL-ZINC V800586 BRKT - STOP - Y RAIL 1127860...
  • Page 86 D-13 05/2006...

  • Page 87: Y Rail Assembly

    X RAIL ASSEMBLY ITEM NO DESCRIPTION PART NO RAIL ASSEMBLY - X AXIS - 41.5” 1126917 RAIL ASSEMBLY - X AXIS - 34” 1127459 EXTRUSION RAIL - X AXIS - 41.5” 1127460 EXTRUSION RAIL - X AXIS - 34” 1127460-1 END CAP, X-RAIL, LH 1127536 COVER, TOP, X-AXIS DRIVE, 41.5”...
  • Page 88 D-15 05/2006...
  • Page 89 X AXIS CARRIAGE ASSEMBLY ITEM NO DESCRIPTION QTY PART NO CARRIAGE ASSEMBLY - Y AXIS DRIVE 1125987 HOUSING - X CARRIAGE 1125066 X-Z DRIVE MOTOR 1124015 DRIVE WHEEL - X AXIS 1123961 ROLLER GUIDE 1125068 PC BOARD - CONNECTOR - X CARRIAGE 1125517 TAPPING SCREW - #4 PLASTITE V802186...

  • Page 90: Keypad Assembly

    KEYPAD ASSEMBLY ITEM NO DESCRIPTION PART NO BACKING PLATE, MEMBRANE SWITCH 1127320 MEMBRANE SWITCH - 12 BUTTON 1127318 MEMBRANE COVER RVT 1/8 STL.POP .063-.125 GRIP V801412 * NOTE: WHEN ORDERING THE MEMBRANE COVER PLEASE PROVIDE 9-CODE AND MANUFACTURER’S DATE CODE. D-17 05/2006...
  • Page 91 D-18 05/2006...

  • Page 92: Coin Entry & Coin Return Assembly

    COIN ENTRY & COIN RETURN ASSEMBLY ITEM NO DESCRIPTION PART NO COIN INSERT, GFV 1125367 LEVER,SCAVENGER ASSY, GFV 1125394 SHOULDER WASHER,NYLON 1122715 SCRW 10-16 5/16 B CR HEX TAP V801422 (K) SPRING SOLD OUT 390326 LEVER,COIN RETURN,GFV 1127340 PIVOT BRKT,COIN RETURN LEVER 1127373 BUTTON, COIN RETURN 1050473...
  • Page 93 D-20 05/2006...

  • Page 94: Delivery Hopper & Flap Assembly

    DELIVERY HOPPER AND FLAP ASSEMBLY ITEM NO DESCRIPTION PART NO DELIVERY BUCKET ASSEMBLY (SEE D22-D23) 1126166 COVER PLATE, DELIVERY BUCKET 1127249 ELECTRIC DOOR SWITCH 323007 NUT, 3/8-32 X 3/32 HEX V801449 SCREW, #10 -16 X 3/8 B CR HEX STL V802047 PCBA, HOPPER ILLUMINATION LEDS 1126506...
  • Page 95 D-22 05/2006...

  • Page 96: Delivery Hopper Assembly

    DELIVERY HOPPER ASSEMBLY ITEM NO DESCRIPTION QTY PART NO BRACKET, DELIVERY BUCKET MOUNTING 1125329 BUCKET, DELIVERY 1126533 FOOTER, DELIVERY BUCKET 1128191 OPTIC DETECTOR ASSY 1128328 SCREW, #10-16 X 3/8 B CR HEX STL V802047 SCREW, # 8-18 X 1/4 V800634 LINK, DELIVERY BUCKET DRIVE 1128654 WASHER, SHOULDER, NYLON...

  • Page 97: T-Handle Lock Assembly

    T-HANDLE LOCK ASSEMBLY ITEM NO DESCRIPTION PART NO T-HANDLE ASSY, GFV 1127406 SHOULDER SPACER, LOCK CAM 1124527 WASHER - 3/8, B PLAIN FLAT V801491 WASHER,13/64, LEWIS#24082-200 389026 SCREW -10-32 X .375, CR PAN H STL MACH V800128 SCREW - #10 TAPPING - TYPE A V802141 D-24 05/2006...
  • Page 98 D-25 05/2006...

  • Page 99: Maintenance

    MAINTENANCE SECTION 04/2005...

  • Page 100: Preventative Maintenance Suggestions

    MAINTENANCE The following section is a basic guide for general maintenance and servicing of the vendor. This section is divided into three parts: (I) Preventative Maintenance, (II) Lubrication Guide, and (III) Care and Cleaning. PREVENTATIVE MAINTENANCE SUGGESTIONS: Whenever a vendor is visited on its site, the following service should be performed. Preventative maintenance will help prevent future problems with the vendor.

  • Page 101: Refrigeration Operation

    REFRIGERATION OPERATION The refrigeration operation section is divided into three areas: Basic Refrigeration Principle, Detailed Vending Machine Refrigeration Cycle, and Parts Description. BASIC REFRIGERATION PRINCIPLE What a refrigeration system really accomplishes is the transfer of heat. A refrigeration system removes the excess heat from a refrigerated area and then transfers it to a condenser where it is dissipated.
  • Page 102 DETAILED REFRIGERATION CYCLE The following is a detailed refrigeration cycle as it applies to the refrigeration system installed in Vendo equipment. (Refer to the flow chart in Figure 1.) As the air temperature in the cabinet rises, the electronic temperature sensor reports the air temperature to the electronic controller.
  • Page 103 04/2005...

  • Page 104: Refrigeration Parts Description

    REFRIGERATION PARTS DESCRIPTION The compressor, condenser, drier, capillary tube, evaporator, and accumulator are part of a sealed system (refer to Figure 2). These items are not available separately. COMPRESSOR The compressor takes in low pressure vapor and compresses it, increasing both the pressure and the temperature.
  • Page 105 COMPRESSOR CONDENSER FAN ASSEMBLY EVAPORATOR FAN ASSEMBLY CONDENSER (EVAPORATOR INSIDE) CONDENSER FAN ASSEMBLY FIGURE 2 04/2005...
  • Page 106 The parts listed below are not part of the sealed refrigeration system and are available separately. START CAPACITOR - P/N: 1122999 The start capacitor is used to increase power during the start. This additional power will help get the compressor running in case there is any back pressure. STARTING RELAY –...
  • Page 107 NOTES 04/2005...

  • Page 108: Troubleshooting

    The Glass Front vendor provides self-diagnostics to aid you in the trouble shooting process. Error codes are stored in the controller's memory when a system error is sensed. These codes can be accessed the Diagnostic section of Programming. The trouble shooting section contains Error Codes, General Machine Troubleshooting, and Vending Troubleshooting. Error Codes (version 15) ERROR DESCRIPTION OF...
  • Page 109 If 'Y' Motor has not returned to the home Clear jam. position, check to see if the hand is jammed on POWER DOWN, wait 5 seconds then POWER ON. a tray or other item in the cabinet. If hand (Y Motor) goes back home after 'Auto Recovery', run 'Y' Motor test in Test Motors.
  • Page 110 Jam - Recovered A jam condition was Check product positions to determine if any Complete a Test Vend cycle of sold out products. encountered while display sold out with product still in a column. If hand hits tray front, run Calibration - Discovery 2. vending, but If hand jams on center gate, reduce Z Product Position recovered from the...
  • Page 111 1) Verify the reflectors are in place on all of the Install any missing reflectors. Missing During the 'Discovery top trays. Coordinates Operation', a tray 2) Are all reflectors on latch and hinge side reflector was not trays installed. found. Check power on the FLO device.
  • Page 112 Check all harnessing between PDC and VMC. POWER DOWN. Reseat any loose pins in harnesses. Failed PDC failed to Reseat harness plugs. POWER ON. Communication communicate with VMC. Check LED's on PDC. Lower Right Hand Light If Green Light is flashing, or the Orange Light is either (Orange), should be flashing.
  • Page 113 Test Mode: - Test Motors - Vending - perform POWER DOWN. Test Vends. Replace any malfunctioning motors or sensors. Check the sensors in Test Mode - Check POWER ON. Sensors. If the problem persists, change the PDC and the Main Control Board.
  • Page 114 Command Out of The MDB command PDC will ignore the command. It should recover by itself. If it is a frequent Sequence requested is occurrencechange the 'Hand'. inappropriate for the current state of the PDC.Eg. If the "Vend Drop" command was received when the hand was not at the hopper to drop a...
  • Page 115 TC Failed 1.When one of the 1.Check to see if the X , Y , Z or Clamp Service Mode: Test Motors - Sensor Status Movement movements in X , Y , movements are performing normally. On Exit Check X, Y, Z, C and F. Refer to Programming Sction ( Test Z or Clamp fail during from Test Motors the X,Y, Z and clamp should...
  • Page 116 Hopper Bucket Hopper bucket motor Run Test Hopper Bucket in Test Mode Replace the hopper bucket motor assy. Switch runs but does not detect the home switch. Temperature Lockout Error Door Open Timer Door was open more Service Mode - Diagnostics - Clear the errors. Replace the products from the Temperature lockout than 10 minutes shelves during reloading.
  • Page 117 Coin Inlet Changer inlet chute Check inlet chute for blockage. Drop coins in Clear inlet chute blockage. If no blockage found, blocked - no coins Sales Mode or Tube Fill Mode to test replace changer. If acceptance rate is acceptable, sensed for over 96 acceptance.
  • Page 118 Bill Validator Bill validator motor is No test available Replace bill acceptor. Motor reported as defective by validator. Bill Validator Bill jammed -- Check bill validator for obstructions or dirt. If no obstructions are apparent, replace bill validator. Jammed reported by validator. Bill Validator Bill validator check Turn power switch off.
  • Page 119 Check harness to fan motor and check output voltage. Test Mode - Relays: Evaporator Fan - attempt to turn Verify the evaporator fan is running. the evaporator fan on then off in this mode. Miscellaneous Problems Stuck Selection Bad Selection Switch Check the selection switch number shown in SW on Keypad - A Selection switch...
  • Page 120 Escrow Return 3 successive coins Check inlet for blockage. If nothing is found, Clear blockage or replace harness or changer. Mech. are detected at the check changer harnessing for cut, pinched or inlet but do not make crimped wires. it into the changer in 10 seconds.
  • Page 121 "Calibration - Electronics could not POWER ON The 'physical' stop made by the Y- Calibration Discovery Mode: Manually perform a Dscv 2 in complete Discovery Rail is at a lower position to the Y-Home sensor discovery 2.The machine should scan the left side of progress ..
  • Page 122 VENDING ERRORS - These errors are intermittent and affect only some selections. OBSERVATION DESCRIPTION OF CHECKING METHOD CORRECTIVE ACTION ERROR CODE The PDC fixed When a product is Vend top-left selection - note the postion of the POWER DOWN. fingers are off of vended, the fixed fixed finger.
  • Page 123 PDC movement Hand retrieves a Vend any product, make sure the X-movement If the PDC appears to stop then move, change the on X-Rail is very product, the PDC is smooth while the PDC is going to the home rollers in the X-carriage. slow while going appears to stop on X- position in X.
  • Page 124 Products are not The 'Pushers' are not There is a gap between the products and the Empty the column, spray the inside bottom of the tray moving forward. advancing product product retainer. with a "Food Grade" silicone spray. Reload the properly.
  • Page 125 ERROR PROBABLE CAUSE CORRECTIVE ACTION COIN ACCEPTANCE/PAYOUT (Record all errors for reference if Vendo Technical Service is required) Coin mechanism will not accept coins. No power to control board. Check to make sure the red LED on the control board is flashing red.
  • Page 126 Defective acceptor harness (credit not getting from Make sure that the acceptor and harnessing is correct for your style Bill acceptor takes a bill but does not establish acceptor to control board through the harness). of acceptor and it is plugged in and wired properly. credit.
  • Page 127 Defective selection switch harness. Repair or replace harness. not vend (does not indicate a sold-out). Defective controller board. Replace board. REFRIGERATION Refrigeration unit will not run. Defective temperature sensor. 1. Check connection. 2. Replace temperature sensor. Defective control board. Replace board. Refrigeration unit will not run at all.
  • Page 128 Bad refrigeration control relay. Test relay using relay test function of the electronic controller. Both compressor and condenser fan motors Replace relay if necessary. will not operate. Bad connection at power board. Check wiring connections. Make corrections if necessary. Evaporator frosted over. Loss of refrigerant Replace the refrigeration unit.
  • Page 129 PDC Hand Assembly...
  • Page 130 GFV Cabinet, set Y home adjustment WORK CONTENTS : Required tools to set Y home adjustment. NOTE : (1) Spacers will be provided by the Tooling shop. 2 of each Spacer; #2 Phillips screw 0.250 inch and driver and a 5/16 open 0.075 inch end wrench.
  • Page 131 (1h) Y-Rail stop on the hinge side; the adjustment screws should be loose and the bracket in the down position. NOTE: For help and explanation of the diagnostics and Sensor Status display refer to the VUE 30/40 VEC 15 Programming Manual.
  • Page 132 GFV Cabinet, set Y home adjustments. WORK CONTENTS : Powering on the Cabinet. Note: . STEPS: (1) Before connecting the Power Box to Line Voltage (VAC) make connections from the door harness to the power box. (2) Connect the Power Box to Line Voltage (VAC). (2a) At power up the Cabinet should go through the following sequence: The optic light should be on (red beam) on the hand assembly.
  • Page 133 GFV Cabinet, set Y home adjustments. WORK CONTENTS : Positioning the Y-Rail stop bracket, latch side. Note: STEPS: (1) Disconnect the Y-Motor power connector as shown. Verify the X-Rail assembly is set down against the Y-Rail stop on the latch side. Move the X-Rail up then down to verify.
  • Page 134 GFV Cabinet, set Y home adjustment. WORK CONTENTS : Checking position of the Y-home magnet. Note: Once the Y Home Stop is adjusted the Y Home magnet must be tested and adjusted if required. STEPS: (1) Adjust the Y Home magnet so that the top edge of the magnet overlaps the bottom edge of the Y home sensor by 0.100"...
  • Page 135 GFV Cabinet, set Y home adjustment. WORK CONTENTS : Checking position of the Y-home magnet with 0.250 inch spacer. Note: . STEPS: (1) Raise the X-Rail and install the 0.250 inch " Standard 1/4 inch bolt" spacers on top of both Y Stops as shown. One on top of each stop. Lower the X-Rail where it is resting on the Y-Rail stops and spacer.
  • Page 136 GFV Cabinet, set Y home adjustment. WORK CONTENTS : Checking position of the Y-home magnet with 0.075 inch spacer. Note: . STEPS: (1) Raise the X-Rail and install the 0.075 inch spacers "same as nickle" on top of both Y Stops as shown. One on top of each stop. Lower the X-Rail where it is resting on the Y-Rail stops and spacer.
  • Page 137 GFV Cabinet, set Y home adjustment. WORK CONTENTS : Checking position of the Y-home magnet with no spacer. Note: . STEPS: (1) Raise the X-Rail and remove both spacers as shown. Lower the X-Rail where it is resting on the Y-Rail stops. Reset the "Sensor Status"...
  • Page 138 GFV Cabinet, set Y home adjustment. WORK CONTENTS : Set the Y Stops. Note: . STEPS: (1) With all the adjustments made it is time to tap and insert the Y Stop set screws. Raise the X-Rail assembly to access the Y Stops, tap the set screw holes for both Y stop brackets.
  • Page 139 Start Activate Test Mode, Sensor Status. Prerequisites: X- Rail level, door ramp, trays seated, door/Cab Is Y level, latches, sensor Y Rail stop (hinge side) active loose and down. Power to Cabinet: Install 0.250" Make harness connections spacers. Reset the (light, door) to power Adj Y home magnet supply.
  • Page 140 Were any Page adjustmen ts made? Remove all spacers. Reset the sensor status. Is Y Page sensor active Finish...

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