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The Vendo Com pany is com m it t ed t o safet y in every aspect of our product
design.
Vendo is com m it t ed t o alert ing every user t o t he possible dangers
involved in im proper handling or m aint enance of our equipm ent . The servicing
of any elect rical or m echanical device involves p o t en t i al h azar d s, bot h t o t hose
servicing t he equipm ent and t o users of t he equipm ent .
arise because of im proper m aint enance t echniques. The purpose of t his m anual
is t o alert everyone servicing Vendo equipm ent of pot ent ially hazardous areas,
and t o provide b asic saf et y g u id elin es f or proper m aint enance.
This m anual cont ains various w ar n i n g s t hat should be caref ully read t o
m inim ize t he risk of personal injury t o service personnel.
cont ains service inf orm at ion t o insure t hat proper m et hods are f ollowed t o avoid
dam aging t he vendor or m aking it unsaf e. It is also im port ant t o underst and
t hese w ar n i n g s are not ex haust ive. Vendo could not possibly know, evaluat e,
or advise of all of t he conceivable ways in which service m ight be done. Nor can
Vendo predict all of t he possible hazardous result s.
out lined in t his m anual provide t he basis f or an ef f ect ive saf et y program . Use
t hese precaut ions, along wit h t he service m anual, when inst alling or servicing
t he vendor.
We st rongly recom m end a sim ilar com m it m ent t o saf et y by every servicing
organizat ion. Only p er so n n el p r o p er l y t r a i n ed in vendor servicing sh o u ld
h av e access t o t h e i n t er i o r o f t h e m ach i n e. This will m inim ize t he pot ent ial
hazards t hat are inherent in elect rical and m echanical devices. Vendo has no
cont rol over t he m achine once it leaves t he prem ises. It is t he owner or lessor' s
responsibilit y t o m aint ain t he vendor in a saf e condit ion. See Sect ion I of t his
m anual f or proper inst allat ion procedures and ref er t o t he appropriat e service
m anual f or recom m ended m aint enance procedures. If you have any quest ions,
please cont act t he Technical Services Depart m ent of t he Vendo of f ice nearest
you. Ref er t o t he list ing at t he back of t his m anual.
· Read t he Saf et y Manual bef ore inst allat ion or service
· Test f or proper grounding bef ore inst alling t o reduce t he risk of elect rical
shock and f ire.
· Disconnect power cord f rom wall out let bef ore servicing or clearing product
jam s. The vending m echanism can t rap and pinch hands.
· Use only f ully t rained service t echnicians f or "Power On" servicing.
A COM M I TM EN T TO SA FETY
SA FETY RULES
Page 1
These hazards can
This m anual also
The saf et y precaut ions

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Summary of Contents for Vendo V480P

  • Page 1 It is also im port ant t o underst and t hese w ar n i n g s are not ex haust ive. Vendo could not possibly know, evaluat e, or advise of all of t he conceivable ways in which service m ight be done.
  • Page 2 · Use adequat e equipm ent when m oving a vendor. · Always wear eye prot ect ion, and prot ect your hands, f ace, and body when work ing near t he ref rigerat ion syst em . · Use only aut horized replacem ent part s. ·...
  • Page 3 SECTI ON I : VEN D OR I N STA LLA TI ON Vendors are large, bulky m achines of signif icant size and weight . Im proper handling can result in injury. When m oving a vendor, caref ully plan t he rout e t o be t ak en and t he people and equipm ent required t o accom plish t he t ask safely.
  • Page 4 Test t he out let s using t he f ollowing inf orm at ion. (Ref er t o Figure 1 on Page 3.) Page 4...
  • Page 5 SECTI ON I : VEN D OR I N STA LLA TI ON ( CON T’ D ) Fo r Ty p e 1 a n d Ty p e 2 o u t l et s, t est f o r Gr o u n d i n g a n d Po l a r i za t i o n a s f o llo w s: Wit h a t est device (volt m et er or t est light ), c onnect one probe t o t he recept acle’...
  • Page 6 SECTI ON I : VEN D OR I N STA LLA TI ON ( CON T’ D ) Do o r Su p p o r t ( Fi g . 2 ) The door support m ay be raised lowered by adding or rem oving shim s, t o insure t hat t he out er door closes squarely t o t he cabinet .
  • Page 7 N OTE: Ref er t o t h e Ap p r o p r i a t e Pa r t s a n d Ser v i ce M a n u a l f o r Det a i l ed I n st r u ct io n s, Op er at in g Pr in cip als,...
  • Page 8 SECTI ON I I : ELECTRI CA L H A ZA RD S GEN ERA L Vendo vending m achines are provided wit h t he appropriat e power supply set t ing f or your area. Som e m odels are equipped wit h st ep- down t ransf orm ers, as required, enabling t he vending m achines t o operat e on dif f erent m ains volt ages.
  • Page 9 The elect rical grounding syst em also includes t he bonding of all m et al com ponent s wit hin t he vendor. This involves a syst em of bonding wires ident if ied by green or green and yellow m ark ing. The syst em uses serrat ed head screws, lock washers, and st ar washers t o assure t he elect rical connect ion bet ween part s.
  • Page 10 N OTE: For Power- On servicing of vendors wit h a d o o r p o w er sw i t ch , it is necessary t o act ivat e t he swit ch when t he out er door is open. This is accom plished by one of t he f ollowing m et hods: St raight Plunger Swit ch: Pull plunger f orward.
  • Page 11 SECTI ON I I I : M ECH A N I CA L H A ZA RD S Ser v icin g o f Mo v in g Par t s an d Assem b lies When servicing assem blies involving m oving part s, u se e x t r e m e cau t io n !! Keep f ingers, hands, loose clot hing, hair, t ools, or any f oreign...
  • Page 12 SECTI ON I V: REFRI GERA TI ON H A ZA RD S GEN ERA L Ref rigerat ion syst em s involve bot h elect rical power and m echanical act ion. These syst em s m ay present any of t he pot ent ial dangers shown in t he sect ions on Elect rical and Mechanical Hazards cont ained in t his m anual.
  • Page 13 GEN ERA L Maint enance personnel should be alert t o t he pot ent ial hazards f rom hot m et al surf aces. High t em perat ures m ay be present t hroughout t he ref rigerat ion syst em alt hough elect rical power has been rem oved Page 13...
  • Page 14 Service Manual f or replacem ent part s and m aint enance inst ruct ions. quest ions arise, cont act t he Technical Services Depart m ent of t he Vendo of f ice in your area. (Consult t he list ing at t he end of t his m anual.) When servicing t he vending m achine, always reassem ble all com ponent s t o t heir original locat ion and posit ion.
  • Page 15: Th I S A Ppli A N Ce M Ust Be Ea Rth Ed

    SECTI ON VI : SUBSTI TUTI ON S A N D M OD I FI CA TI ON S ( CON T’ D ) Ser v i ce Co r d Rep l acem en t ( Fo r 2 4 0 Vo l t Sy st em Used i n t h e Un i t ed Kin g d om ) As t he color of t he wires in t he m ains lead of t he vending m achine may not correspond wit h t he colored m arkings ident if ying t he t erm inals in your...
  • Page 16 . If you have any quest ions, cont act t he Vendo of f ice in your area. (Consult t he list ing at t he end of t his m anual.)
  • Page 17 Page 17...
  • Page 18: Phone Numbers

    Fax : 2- 731- Sec. 4 Chunghsiao E. Rd., Taipei 3903 Taiwan, Republic of China Belgium N.V. Vendo Benelux , S.A. Tel: (2) 2682595 Indust rial Research Park N.O.H. Fax : (2) 2682862 St . Lendriksborre 13 Font St . Landry...
  • Page 19 PA RTS, SA LES, & SERVI CE CEN TERS OF VEN D O/ SA N D EN COM PA N Y FOR LA TI N A M ERI CA AREA ADDRESS PHONE NUMBERS Mex ico Vendo de Mex ico Tel: (525) 515- Cam ino Real de Toluca No. 154 9745 Col. Bellavist a Fax : (525) 277- 01140 Mex ico D.F.
  • Page 20: Initial Setup

    I N I TI A L SET UP UN PACKI N G Rem ove all plast ic f ilm , cardboard and t ape f rom t he out side of t he vendor. Loosen any shipping devices used t o secure int erior part s during shipm ent (backspacer, shim s or spacers).
  • Page 21 FI GURE 1 LOCK COD I N G The saf est m et hod t o code t he lock is t o rem ove it and secure it in a vise or sim ilar t ool. The lock can also be recoded in t he handle. (For t he f ollowing st eps ref er t o Figure 2) STEP 1 Insert key int o lock.
  • Page 22 Insert New key. Press cap in and rot at e key count er clockwise lef t t o locked posit ion.
  • Page 24: La Bel I N Sta Lla Ti On

    FI GURE 3 FI GURE 4 LA BEL I N STA LLA TI ON COI N I N STRUCTI ON LA BEL & PRI CE LA BEL A PPLI CA TI ON : Apply labels t o a clean and dry surf ace. Peel backing f rom label and apply t o plat e wit h a f irm even pressure.
  • Page 25 FI GURE 7 FI GURE 9 A LI GN M EN T CH ECK S D OOR ROLLER CH ECK : The Door Roller assem bly is raised or lowered by adding or rem oving shim s, (see f igure 7 ).
  • Page 26 FIGURE 8...
  • Page 27: Tem Pera Tu Re Con Trol Setti N G

    TEM PERA TURE CON TROL PROD U CT TEM PERA TU RE CH ECK : (Ref erence only) Allow vendor t o run 24 hours. Vend product , insert t est device (t herm om et er) int o b ever age. TEM PERA TU RE CON TROL SETTI N G: The t em perat ure inside t he cabinet is regulat ed by t he Tem perat ure Cont rol, locat ed on t he lef t side of t he Evaporat or (see Figure 10 ).
  • Page 28: Loading Instructions

    LOA D I N G I N STRUCTI ON S BASI C LOAD SET - U P: The Univendor- 2 m achine is capable of vending a variet y of product . The Chart on page 7 is a basic guide f or t he load set- up of t hese product s. Ref er t o t he chart and t he it em s in Figure 12 f or each product ’...
  • Page 29 FIGURE 12 S-10...
  • Page 30 V EN D M ECH A N I SM PA RTS D ESCRI PTI ON The part s list ed below are part of t he Vend Mot or Mechanism (ref er t o Figure 17 on page A6). One Mechanism is required per colum n. The part s are int erchangeable. Set t ing will dif f er bet ween single, double or t riple dept h.
  • Page 31 GATE: P/ N 1 0 6 6 0 8 2 The gat e holds product above t he Vend Bucket. GATE LI N K: P/ N 1 0 0 8 5 0 1 The rot at ion of Vend Bucket m oves t he gat e link, t his opens t he gat e allowing one layer of product t o drop int o t he bucket .
  • Page 32 V EN D CYCLE Several operat ions t ake place during t he Vend Cycle: a purchase is m ade, t he cam and bucket rot at e, product is dispensed and reloaded. The sequence of t hese operat ions change slight ly when t he colum n’ s dept h set t ing is changed. Wit h t he Single Dept h Set t ing, one purchase is m ade and t he bucket is reloaded, t he Cam Sequence occurs once per bucket revolut ion.
  • Page 33 t he Mot or. The Mot or st ops. FI GURE 1 4 RELOA D I N G SEQUEN CE: (See Figure 15) RS 1. The gat e link rest s at a locked posit ion, in a cut out on t he m ech. plat e. This locked posit ion prevent s t he gat e f rom opening out of sequence.
  • Page 34 FI GURE 1 5 S-15...
  • Page 35 LI GH TI N G W I RI N G DI A GRA M S REFRI GERA TI ON W I RI N G D I A GRA M S-16...
  • Page 36: Refri Gera Ti On Opera Ti On

    REFRI GERA TI ON OPERA TI ON The ref rigerat ion operat ion sect ion is divided int o t hree areas: Basic Ref rigerat ion Principle. Det ailed Vending m achine Ref rigerat ion cycle, and Part s Descript ion. BA SI C REFRI GERA TI ON PRI N CI PLE What a ref rigerat ion syst em really accom plishes is t he t ransf er of heat .
  • Page 37 The f ollowing is a det ailed ref rigerat ion cycle as it applies t o t he ref rigerat ion syst em inst alled in Vendo equipm ent . (Ref er t o t he f low chart in Figure 16) As t he t em perat ure in t he cabinet rises, t he liquid in t he t herm ost at f eeler bulb also rises in t em perat ure.
  • Page 38: Refri Gera Ti On Pa Rts D Escri Pti On

    t herm ost at cont rol bellows, de- act uat ing t he t em perat ure cont rol swit ch. deact uat ed cont rol swit ch t urns of f t he com pressor and condenser f an. When t he t em perat ure in t he cabinet rises above t he t herm ost at ’...
  • Page 39 The Drier is a m olecular sieve st rainer drier. It rem oves wat er and solid part icles f rom ref rigerant liquid. One side of t he dryer is connect ed t o t he out let line of t he condenser;...
  • Page 40: Capillary Tube

    REFRI GERA TI ON PA RTS D ESCRI PTI ON ( CON TI N UED ) CA PI LLA RY TUBE The capillary t ube cont rols, at a st eady rat e, t he f low of ref rigerant liquid t o t he evaporat or.
  • Page 41: Con Den Ser Fan Assem Bly

    (The part s list ed below are not part of t he sealed refrigerat ion syst em and are available separat ely. For part num bers, see t he ref rigerat ion assem bly in t he com m on part s sect ion of t he m anual.) CON DEN SER FAN ASSEM BLY The condenser f an pulls cool air f rom out side t he vendor, t hrough t he condenser, over...
  • Page 42: Sta Rti N G Rela Y

    TEM PERA TU RE CON TROL The t em perat ure cont rol regulat es t he t em perat ure inside t he ref rigerat ed space of t he vendor. The cont rol is adjust able. The t em perat ure cont rol consist of t wo m ain part s: t he t em perat ure cont rol box and t he t herm ost at f eeler bulb.
  • Page 43 M A I N TEN A N CE The f ollowing sect ion is a basic guide f or general m aint enance and servicing of t he Vendor . This sect ion is divided int o f our part s: (I) Prevent at ive Maint enance, (II) Lubricat ion Guide, (III) Care and Cleaning, (IV) Basic Trouble Shoot ing.
  • Page 44 I I I . CARE AN D CLEAN I N G GENERAL PROCEDURE ( paint ed m et al areas) Wash Vendor wit h soap and wat er. The ex t erior m ay be wax ed wit h any good aut om obile wax .
  • Page 45: Troubleshooting Guide

    Field Ser vice Depart m ent at Vendo, 7209 N. Ingram Ave., Fresno, CA 93650 or call 1- 800- 344- 7216. Please have t he m auf act urer’ s dat e code and m odel num ber of t he vendor when you call.
  • Page 46 POSSI BLE PROBLEM POSSI BLE CA USE SERVI CE SUGGESTI ON Money accept ed no No select ions work Check No.1 select ion product vended switch, r eplace if necessary. No. 1 select ion works, No. Check No 2. sect ion swit ch, 2 t hru last does not .
  • Page 47 (Not e: any work of t his nat ure done wit hout ex press perm ission f rom The Vendo Com pany can void ref rigerat ion unit warrant y) Condenser f an not working Check circuit t o run m ot or.
  • Page 48 in t he service m anual) proper air f low t hrough ref rigerat ion area. Evaporat or fan not working Check circuit t o fan m ot or. Replace m ot or also check for obst ruct ion of fan blade Bad inner door seal Check f or m oist ure on seal.
  • Page 49 POSSI BLE PROBLEM POSSI BLE CA USE SERVI CE SUGGESTI ON Com pressor runs, but Therm ost at set t oo high Adjust t herm ost at (see cabinet t em perat ure warm init ial set up of service m anual) Com pressor runs Therm ost at inoperat ive...
  • Page 50: Programming Checklist

    When exiting “Service Modes” (i.e. actuating the door switch) you must wait 30 seconds before the vendor will accept coins or bills. For detailed instructions, refer to the Service and Operation Manual or call the Technical Services Department of The Vendo Company at 800-344-7216 or 559-439- 1770.
  • Page 51: Error Codes

    ERROR CODES ERROR CODE ACTION TO REMOVE ERROR CODE No action needed No Error Code to remove. Control board will “NONE” automatically go to total historical vends. No Reported Errors Press Mode Switch 1 time to identify Remove cause of motor jam and test vend all “ER-1”...
  • Page 52: Sales Information

    “SS_” = Unassigned Switch(es) STS Assignment Error Automatically cleared when assignment error is “UA_” = Unassigned Column (5.1 Only) (SSS) corrected through SSS program mode. “DA_” = Doubly Assigned Column (5.1 Only) Press Mode Switch 1 time to identify: After repair, press any selection switch for 2 “ER-9”...
  • Page 53 ALTERNATE TEST VEND DISPLAY HOW TO DISPLAY ACTION Control board automatically reverts to this All vend and cash activities effect special test “.00” OR display from “Sales Information” Or “Control meters (counters) only and will not change normal “(VEND PRICE)” Operation &...
  • Page 54 CONTROL OPERATION & PROGRAMMING SUMMARY MODE OPERATION RESULT/RESPONSE Bill Handling OPTIONS Bill Handling Press Selection Switch #1 1 = Force Vend if bill is accepted. Scavenger lever will return “OPTS” (Continue to press #1 until desired change. (Press Mode setting is reached.) 2 = Change Machine Switch Four Times)
  • Page 55 CONTROL OPERATION & PROGRAMMING SUMMARY MODE OPERATION RESULT/RESPONSE Acceptance of Non-Tube Coins OPTIONS TWO Acceptance Non-Tube Coins 5 = Must have adequate change for existing credit, value of “OPT 2” (Special application Only) (Press Mode Press selection switch #1 Non-Tube coin, and for all possible selections. (Factory Switch Five Times) (Continue to press #1 until desired Setting, USA)
  • Page 56 CONTROL OPERATION & PROGRAMMING SUMMARY MODE OPERATION RESULT/RESPONSE SPACE TO SALES TO DISPLAY CURRENT COLUMN TO SELECTION CONNECTIONS: Press and release any Displays current column(s) connected to that selection “SSS” selection (Press Mode Switch TO CONNECT AND DISCONNECT COLUMNS FOR A SELECTION: Six Times) Press and release the Display shows “CO 1”...
  • Page 57 Press Same Selection Changes Selection’s Setting (Factory Setting = All Selections Set to No For detailed instructions refer to the Service & Operation Manual or you may call the Technical Services Department of The Vendo Company at 800-344-7216 or 559-439-1770.
  • Page 58: Rea D I N G A Pa Rts Li St

    PA RT N UM B ER is t he part num ber t hat has been assigned t o a specif ic part Vendo, f or easier ident if icat ion. QUA N TI TY REQUI RED relat es t o t he am ount required of a part , or will be indicat ed by “A/ R”...
  • Page 59 If an ast erisk is list ed below t he part s list , it is an indicat ion t hat special inf orm at ion is not ed. There m ay be m ore t han one (* ) (* * ) (* * * ) ast erisk denot ing special not es.
  • Page 60 6.02 1.96...
  • Page 61 32 33...
  • Page 62 “ UN I VEN DOR - 2 ” CABI N ET ASSEM BLY ITEM DESCRIPTION REQ. PART NO. CABINET ASSEMBLY RAIN GASKET 389463 SHOULDER SCREW 1004328 CLOSURE CAP 1123373 BRACKET - CHUTE 388387 HINGE PIN 389071 AIR DAM LEFT 1035851- 1/ 4- 20 HEX LOCK NUT V802054 ROLLER...
  • Page 63 1.96...
  • Page 64 “ UN I VEN DOR - 2 ” STA CK A SSEM BLY ITEM MODEL NUMBER DESCRIPTION REQ. PART NO. PART NO. VEND MECH COMPLETE UPPER PRODUCT CAGE ASSEMBLY 1080147 1080147- 1 LOWER PRODUCT CAGE ASSEMBLY 2010142 1069163 KEEPER 389992 389992 HANGER - TOP 1120489...
  • Page 65 1.96...
  • Page 66 “ UN I VEN DOR - 2 ” REFRI GERA TI ON A SSEM BLY ITEM DESCRIPTION REQ. PART NO. REFRIGERATION ASSEMBLY D88 TC S 1/ 3 R134a CAP START 1120341 TINNERMAN - CONDENSER MOUNT 916923 STRAP 344306 BRACKET - CONDENSER FAN 389797 COMPRESSOR CORD 1118686...
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