Subaru 2001 FORESTER Service Manual
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Subaru 2001 FORESTER Service Manual

Subaru 2001 FORESTER Service Manual

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2001 FORESTER SERVICE MANUAL
CHASSIS SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.
All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
G8050GE5

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  • Page 1 When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.

  • Page 2: Table Of Contents

    BRAKE Page General Description..................2 Front Brake Pad ..................20 Front Disc Rotor ..................22 Front Disc Brake Assembly...............23 Rear Brake Pad..................26 Rear Disc Rotor..................27 Rear Disc Brake Assembly ...............29 Rear Drum Brake Shoe................32 Rear Drum Brake Drum ................34 Rear Drum Brake Assembly..............35 Master Cylinder ..................38 Brake Booster....................40 Proportioning Valve ...................44...

  • Page 3: General Description

    GENERAL DESCRIPTION Brake 1. General Description S405001 A: SPECIFICATIONS S405001E49 Engine (cc) 2000 Driving system Non-TURBO Model Others TURBO Australia Type Disc (Floating type, ventilated) Effective disc diameter mm (in) 228 (8.98) Disc thickness × Outer diameter 24 × 277 (0.94 × 10.91) mm (in) Front 42.8 (1.685) ×...
  • Page 4 GENERAL DESCRIPTION Brake ITEM STANDARD SERVICE LIMIT Pad thickness 17 mm (0.67 in) 7.5 mm (0.295 in) (including back metal) Front brake Disc thickness 24 mm (0.94 in) 22 mm (0.87 in) Disc runout — 0.075 mm (0.0030 in) Pad thickness 14 mm (0.55 in) 6.5 mm (0.256 in) (including back metal)
  • Page 5 GENERAL DESCRIPTION Brake B: COMPONENT S405001A05 1. FRONT DISC BRAKE S405001A0511 B4M1151C (1) Caliper body (9) Lock pin (Yellow) (17) Disc cover (2) Air bleeder screw (10) Support (3) Guide pin (Green) (11) Pad clip Tightening torque: N·m (kgf-m, ft-lb) (4) Pin boot (12) Outer shim (For Australia) 8 (0.8, 5.8)
  • Page 6 GENERAL DESCRIPTION Brake 2. REAR DISC BRAKE S405001A0503 H4M1355A (1) Caliper body (14) Shim (27) Primary shoe return spring (2) Air bleeder screw (15) Shoe hold-down pin (28) Adjusting spring (3) Guide pin (Green) (16) Cover (29) Adjuster (4) Pin boot (17) Back plate (30) Shoe hold-down cup (5) Piston seal...
  • Page 7 GENERAL DESCRIPTION Brake 3. REAR DRUM BRAKE S405001A0504 B4M1120A (1) Air bleeder cap (11) Upper shoe return spring (21) Lower shoe return spring (2) Air bleeder screw (12) Retainer (22) Adjusting spring (3) Boot (13) Washer (23) Drum (4) Piston (14) Parking brake lever (24) Plug (5) Cup...
  • Page 8 GENERAL DESCRIPTION Brake 4. MASTER CYLINDER S405001A0505 ¼ LHD model S4M0325B (1) Cap (6) Secondary piston Tightening torque: N·m (kgf-m, ft-lb) (2) Filter (7) Cylinder body 14 (1.4, 10.1) (3) Reservoir tank (8) Cylinder pin (With ABS) (4) Piston retainer (9) Seal (5) Primary piston (10) Pin...
  • Page 9 GENERAL DESCRIPTION Brake ¼ RHD model B4M1155D (1) Cap (6) Primary piston (11) Pin (2) Filter (7) Secondary piston Tightening torque: N·m (kgf-m, ft-lb) (3) Reservoir tank (8) Cylinder body (4) Bracket (9) Cylinder pin (With ABS) 14 (1.4, 10.1) (5) Piston retainer (10) Seal BR-8...
  • Page 10 GENERAL DESCRIPTION Brake 5. HILL HOLDER S405001A0510 S4M0240A (1) Clamp (5) Lock nut Tightening torque: N·m (kgf-m, ft-lb) (2) PHV cable 3.5 (0.35, 2.5) (3) PHV (Pressure hold valve) 18 (1.8, 13.0) (4) Adjusting nut BR-9...
  • Page 11 GENERAL DESCRIPTION Brake 6. BRAKE PIPES AND HOSE S405001A0506 ¼ Front brake pipe for model with ABS (LHD) S4M0533A (1) Front brake pipe assembly (7) ABS control module and hydrau- Tightening torque: N·m (kgf-m, ft-lb) (2) Proportioning valve lic control unit 15 (1.5, 10.8) (3) Front brake hose RH (8) Bracket...
  • Page 12 GENERAL DESCRIPTION Brake ¼ Front brake pipe for model without ABS (LHD) S4M0535A (1) Front brake pipe assembly (6) Gasket Tightening torque: N·m (kgf-m, ft-lb) (2) Proportioning valve (7) Bracket 15 (1.5, 10.8) (3) Front brake hose RH (8) Master cylinder 18 (1.8, 13.0) (4) Front brake hose LH (9) Hill holder...
  • Page 13 GENERAL DESCRIPTION Brake ¼ Center and rear brake pipe S4M0537A (1) Center brake pipe assembly (7) Rear brake pipe assembly Tightening torque: N·m (kgf-m, ft-lb) (2) Clamp (8) Two-way connector 15 (1.5, 10.8) (3) Rear brake hose RH (With ABS) (9) Rear brake hose LH (With ABS) 18 (1.8, 13.0) (4) Gasket...
  • Page 14 GENERAL DESCRIPTION Brake 7. BRAKE BOOSTER S405001A0507 ¼ LHD model S4M0538A ¼ RHD model S4M0539A (1) Brake master cylinder (7) Snap pin Tightening torque: N·m (kgf-m, ft-lb) (2) Vacuum hose (8) Brake pedal 14 (1.4, 10.1) (3) Clip (9) Bracket 18 (1.8, 13.0) (4) Brake booster assembly (10) Vacuum hose (Non-turbo model)
  • Page 15 GENERAL DESCRIPTION Brake 8. BRAKE PEDAL FOR MT MODEL S405001A0508 ¼ LHD model B4M2467A (1) Stopper (12) Clutch clevis pin (23) Clutch switch (With cruise con- (2) Bushing (13) Assist rod A trol) (3) Spring pin (14) Clip (24) Stop light switch (4) Snap pin (15) Assist spring (25) Pedal bracket...
  • Page 16 GENERAL DESCRIPTION Brake ¼ RHD model S4M0544A (1) Bushing (9) Brake pedal pad (17) Accelerator spring (2) Accelerator pedal (10) Brake pedal Tightening torque: N·m (kgf-m, ft-lb) (3) Accelerator pedal spring (11) Snap pin (4) Spring pin (12) Brake pedal spring 8 (0.8, 5.8) (5) Accelerator pedal pad (13) Brake spacer...
  • Page 17 GENERAL DESCRIPTION Brake 9. BRAKE PEDAL FOR AT MODEL S405001A0509 ¼ LHD model B4M2346A (1) Stopper (7) Snap pin Tightening torque: N·m (kgf-m, ft-lb) (2) Bushing (8) Brake pedal pad 8 (0.8, 5.8) (3) Plug (9) Brake pedal 18 (1.8, 13.0) (4) Pedal bracket (10) Clevis pin 30 (3.1, 22.4)
  • Page 18 GENERAL DESCRIPTION Brake ¼ RHD model S4M0321A (1) Accelerator pedal (9) Clip (17) Brake pedal pad (2) Accelerator pedal spring (10) Stop light switch (18) Snap pin (3) Spring pin (11) Accelerator spring (4) Accelerator pedal pad (12) Brake pedal spring Tightening torque: N·m (kgf-m, ft-lb) (5) Stopper (13) Brake spacer...
  • Page 19 ¼ Be careful not to burn your hands, because each part in the vehicle is hot after running. ¼ Use SUBARU genuine grease etc. or the equivalent. Do not mix grease etc. with that of another grade or from other manufacturers.
  • Page 20 GENERAL DESCRIPTION Brake D: PREPARATION TOOL S405001A17 1. SPECIAL TOOLS S405001A1701 ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 926460000 WHEEL CYLINDER Used for installing cup onto wheel cylinder pis- 3/4″ ADAPTER ton (Size 3/4 in). B4M2406 2. GENERAL PURPOSE TOOLS S405001A1702 TOOL NAME REMARKS Snap Ring Pliers Used for removing and installing snap ring.

  • Page 21: Front Brake Pad

    FRONT BRAKE PAD Brake 2. Front Brake Pad (4) Attach a rod of less than 12 mm (0.47 in) S405178 dia. to the shaded area of brake pad, and strike A: REMOVAL the rod with a hammer to drive brake pad out of S405178A18 place.
  • Page 22 FRONT BRAKE PAD Brake C: INSPECTION S405178A10 Check pad thickness A. B4M1168A Pad thickness Standard value 17 mm (0.67 in) (including back Wear limit 7.5 mm (0.295 in) metal) CAUTION: ¼ Always replace the pads for both the left and right wheels at the same time.

  • Page 23: Front Disc Rotor

    FRONT DISC ROTOR Brake 3. Front Disc Rotor C: INSPECTION S405173A10 S405173 1) Install disc rotor by tightening the five wheel A: REMOVAL S405173A18 nuts. 1) Loosen wheel nuts, jack-up vehicle, support it 2) Set a dial gauge on the disc rotor. Turn disc with safety stands, and remove wheel.

  • Page 24: Front Disc Brake Assembly

    FRONT DISC BRAKE ASSEMBLY Brake 4. Front Disc Brake Assembly 6) Remove disc rotor from hub. NOTE: S405176 If disc rotor seizes up within hub, drive disc rotor A: REMOVAL S405176A18 out by installing an 8-mm bolt in holes B on the rotor.
  • Page 25 FRONT DISC BRAKE ASSEMBLY Brake B: INSTALLATION C: DISASSEMBLY S405176A11 S405176A06 1) Install disc rotor on hub. 1) Clean mud and foreign particles from caliper 2) Install support on housing. body assembly and support. Tightening torque: CAUTION: 78 N·m (8 kgf-m, 58 ft-lb) Be careful not to allow foreign particles to enter inlet (at brake hose connector).
  • Page 26 FRONT DISC BRAKE ASSEMBLY Brake 6) Remove lock pin boot and guide pin boot. 8) Apply a coat of specified grease to lock pin and guide pin, outer surface, cylinder inner surface, D: ASSEMBLY and boot grooves. S405176A02 Grease: 1) Clean caliper body interior using brake fluid. NIGLUBE RX-2 (Part No.

  • Page 27: Rear Brake Pad

    REAR BRAKE PAD Brake 5. Rear Brake Pad C: INSPECTION S405175A10 S405175 Check pad thickness (including back metal). A: REMOVAL S405175A18 Pad thickness: A 1) Loosen wheel nuts, jack-up vehicle, support it Standard value with safety stands, and remove wheel. 14.0 mm (0.551 in) 2) Remove lock pin.

  • Page 28: Rear Disc Rotor

    REAR DISC ROTOR Brake 6. Rear Disc Rotor (2) If disc rotor seizes up within hub, drive disc S405177 rotor out by installing an 8-mm bolt in holes B on A: REMOVAL the rotor. S405177A18 1) Disconnect battery ground terminal from bat- tery.
  • Page 29 REAR DISC ROTOR Brake C: INSPECTION S405177A10 1) Secure disc rotor by tightening the five wheel nuts. 2) Set a dial gauge on the disc rotor. Turn disc rotor to check runout. CAUTION: Securely adjust disc rotor to hub. B4M1771 NOTE: ¼...

  • Page 30: Rear Disc Brake Assembly

    REAR DISC BRAKE ASSEMBLY Brake 7. Rear Disc Brake Assembly B: INSTALLATION S405172A11 1) Install disc rotor on hub. S405172 2) Install support on back plate. A: REMOVAL S405172A18 Tightening torque: 1) Loosen wheel nuts, jack-up vehicle, support it 78 N·m (8.0 kgf-m, 58 ft-lb) with safety stands, and remove wheel.
  • Page 31 REAR DISC BRAKE ASSEMBLY Brake 4) Remove piston seal from caliper body cylinder. C: DISASSEMBLY S405172A06 1) Remove the boot ring. S4M0122 5) Remove lock pin sleeve and boot from caliper S4M0120B body. Boot ring 6) Remove guide pin boot. 2) Remove the piston boot.
  • Page 32 REAR DISC BRAKE ASSEMBLY Brake D: ASSEMBLY E: INSPECTION S405172A02 S405172A10 1) Clean caliper body interior using brake fluid. NOTE: 2) Apply a coat of brake fluid to piston seal and fit Repair or replace faulty parts. piston seal in groove on caliper body. 1) Check caliper body and piston for uneven wear, 3) Apply a coat of brake fluid to the entire inner damage or rust.

  • Page 33: Rear Drum Brake Shoe

    REAR DRUM BRAKE SHOE Brake 8. Rear Drum Brake Shoe 4) Hold hold-down pin by securing rear of back S405174 plate with your hand. A: REMOVAL S405174A18 1) Loosen wheel nuts, jack-up vehicle, support it with safety stands, and remove wheel. 2) Release parking brake.
  • Page 34 REAR DRUM BRAKE SHOE Brake 8) Disconnect parking brake cable from parking 6) While positioning shoes (one at a time) in groove on wheel cylinder, secure shoes. lever. B: INSTALLATION S405174A11 1) Clean back plate and wheel cylinder. 2) Apply grease to portions indicated by arrows in Figure.

  • Page 35: Rear Drum Brake Drum

    REAR DRUM BRAKE DRUM Brake 9. Rear Drum Brake Drum B: INSTALLATION S405180A11 S405180 1) Set the outside diameter of brake shoes less A: REMOVAL S405180A18 than 0.5 to 0.8 mm (0.020 to 0.031 in) in compari- 1) Loosen wheel nuts, jack-up vehicle, support it son with the inside diameter of brake drum.

  • Page 36: Rear Drum Brake Assembly

    REAR DRUM BRAKE ASSEMBLY Brake 10. Rear Drum Brake Assembly 10) Remove the bolts installing wheel cylinder on back plate, and remove it. S405179 A: REMOVAL S405179A18 1) Disconnect battery ground terminal from bat- tery. 2) Loosen wheel nuts, jack-up vehicle, support it with safety stands, and remove wheel.
  • Page 37 REAR DRUM BRAKE ASSEMBLY Brake 4) Install brake assembly on housing, and tighten C: DISASSEMBLY S405179A06 bolts to install back plate. 1) Remove right and left dust boots from wheel Tightening torque: cylinder. 52 N·m (5.3 kgf-m, 38.3 ft-lb) B4M1126B G4M0400 Bleeder cap 5) Install hub.
  • Page 38 REAR DRUM BRAKE ASSEMBLY Brake CAUTION: E: INSPECTION S405179A10 While assembling, be careful to prevent any 1) Check wheel cylinder for leakage. metal chip, dust or dirt from entering the wheel 2) Inspect the disassembled parts for wear, rust or cylinder.

  • Page 39: Master Cylinder

    MASTER CYLINDER Brake 11. Master Cylinder 2. DISASSEMBLING PROCEDURE S405168A0603 S405168 1) Remove pin with drift pin which secures reserve A: REMOVAL S405168A18 tank to master cylinder. 1) Pull up parking brake lever, and block the tires. 2) Remove cylinder pin with magnetic pick-up tool 2) Disconnect battery ground terminal from bat- while pushing in primary piston.
  • Page 40 MASTER CYLINDER Brake D: ASSEMBLY E: INSPECTION S405168A02 S405168A10 1. PRECAUTIONS FOR ASSEMBLING If any damage, deformation, wear, swelling, rust, and other faults are found on the primary piston S405168A0201 assembly, secondary piston assembly, supply 1) When assembling, be sure to use recom- valve stopper, or gasket, replace the faulty part.

  • Page 41: Brake Booster

    BRAKE BOOSTER Brake ¼ Do not change the push rod length. If it has been 12. Brake Booster S405166 changed, reset the projected length “L” to the stan- A: REMOVAL dard length. S405166A18 Standard: CAUTION: L = 10 mm (0.39 in) If external force “F”...
  • Page 42 BRAKE BOOSTER Brake 7) Adjust operating rod of brake booster. B: INSTALLATION S405166A11 Standard: L 1) Mount brake booster in position. LHD: 2) Connect operating rod to brake pedal with cle- 144.6 mm (5.69 in) vis pin and snap pin. RHD: 173.2 mm (6.82 in) If it is not in specified value, adjust it by adjusting...
  • Page 43 BRAKE BOOSTER Brake ¼ Operation check C: INSPECTION S405166A10 1) With engine off, depress brake pedal several 1. OPERATION CHECK (WITHOUT times applying the same pedal force and make GAUGES) S405166A1001 sure that the pedal height does not vary with each CAUTION: depression of the pedal.
  • Page 44 BRAKE BOOSTER Brake ¼ Checking with gauges ¼ Loaded air tightness check 1) Start engine and depress brake pedal with Connect gauges as shown in Figure. After bleed- pedal force of 196 N (20 kg, 44 lb). Keep engine ing air from pressure gauges, proceed to each running until a vacuum of 66.7 kPa (500 mmHg, check.

  • Page 45: Proportioning Valve

    PROPORTIONING VALVE Brake 13. Proportioning Valve B: INSTALLATION S405167A11 S405167 1) Install proportioning valve to bracket. A: REMOVAL S405167A18 2) Connect brake pipes correctly to proportioning With ABS model valve. 3) Bleed air, then check each joint of brake pipe for oil leaks.

  • Page 46: Brake Fluid

    BRAKE FLUID Brake 14. Brake Fluid 5) Install one end of a vinyl tube onto the air S405162 bleeder of and insert the other end of the tube into A: INSPECTION a container to collect the brake fluid. S405162A10 1) Check that brake fluid level remains between “MIN”...
  • Page 47 BRAKE FLUID Brake NOTE: Add brake fluid as necessary while performing the air bleed operation, in order to prevent the tank from running short of brake fluid. 9) After completing the bleeding operation, hold brake pedal depressed and tighten screw and install bleeder cap.

  • Page 48: Air Bleeding

    AIR BLEEDING Brake 15. Air Bleeding 5) Close outlet plug with your finger, and release S405163 brake pedal. A: PROCEDURE S405163E45 CAUTION: ¼ The FMVSS No. 116, fresh DOT3 or 4 brake fluid must be used. ¼ Cover bleeder with waste cloth when loosen- ing it to prevent brake fluid from being splashed over surrounding parts.
  • Page 49 AIR BLEEDING Brake CAUTION: 6) Check the pedal stroke. While the engine is idling, depress the brake pedal Brake fluid replacement sequence; (A) Front right → (B) Rear left → (C) Front left → (D) Rear with a 490 N (50 kgf, 110 lb) load and measure the distance between the brake pedal and steering right wheel.

  • Page 50: Brake Hose

    BRAKE HOSE Brake 16. Brake Hose 5) Temporarily tighten flare nut to connect brake S405164 pipe and hose. A: REMOVAL 6) Fix brake hose with clamp at wheel apron S405164A18 bracket. 1) Loosen wheel nuts, jack-up vehicle, support it 7) While holding hexagonal part of brake hose fit- with safety stands, and remove wheel.

  • Page 51: Brake Pipe

    BRAKE PIPE Brake 17. Brake Pipe C: INSPECTION S405165A10 S405165 Ensure there are no cracks, breakage, or damage A: REMOVAL S405165A18 on pipes. Check joints for fluid leakage. If any NOTE: cracks, breakage, damage or leakage is found, Airbag system wiring harness is routed near the repair or replace pipe.

  • Page 52: Hill Holder

    HILL HOLDER Brake 18. Hill Holder 7) Detach PHV along with support from side S405661 frame. A: REMOVAL S405661A18 CAUTION: Exercise utmost care to prevent foreign matter 1. PHV (PRESSURE HOLD VALVE) S405661A1801 from entering into PHV when removing it. 1) Remove air cleaner case.
  • Page 53 HILL HOLDER Brake 4) Remove cable clamp, and disconnect PHV B: INSTALLATION S405661A11 cable from PHV. 1. PHV (PRESSURE HOLD VALVE) S405661A1101 CAUTION: 1) Install PHV onto side frame. Carefully protect boot and inner cable from damage when disconnecting PHV cable. Tightening torque: 18 N·m (1.8 kgf-m, 13.0 ft-lb) 2) Connect brake pipes to PHV.
  • Page 54 HILL HOLDER Brake Grease: D: ADJUSTMENT S405661A01 SUNLIGHT 2 (Part No. 003602010) Confirm stopping and starting performances by 3) Adjust cable. <Ref. BR-53 activating hill holder on an uphill road of 3° or ADJUSTMENT, Hill Holder.> higher inclination. 1) If vehicle does not stop; CAUTION: Tighten adjusting nut of PHV cable.

  • Page 55: Brake Pedal

    BRAKE PEDAL Brake 19. Brake Pedal 8) Remove cable clamp, and disconnect PHV S405541 cable from PHV. A: REMOVAL S405541A18 CAUTION: Carefully protect boot and inner cable from 1. MT MODEL S405541A1801 damage when disconnecting PHV cable. ¼ LHD model 1) Pull up parking brake lever and block tires.
  • Page 56 BRAKE PEDAL Brake ¼ RHD model 10) Remove nuts and bolts which secure pedal bracket. 1) Pull up parking brake lever. 2) Disconnect battery ground terminal from bat- tery. 3) Disconnect accelerator cable from throttle body. CAUTION: Be careful not to kink accelerator cable. 4) Remove instrument panel lower cover from instrument panel.
  • Page 57 BRAKE PEDAL Brake 2. AT MODEL B: INSTALLATION S405541A1802 S405541A11 ¼ LHD model 1) Install in the reverse order of removal. 1) Pull up parking brake lever. CAUTION: ¼ Be careful not to bend clutch cable too 2) Disconnect battery ground terminal from bat- tery.
  • Page 58 BRAKE PEDAL Brake ¼ RHD model C: DISASSEMBLY S405541A06 1) Remove the stop light switch and kick-down 1. MT MODEL S405541A0601 switch. ¼ LHD model 2) Remove clip, bushing, accelerator spring and accelerator pedal. 1) Remove the stop light switch. <Ref.
  • Page 59 BRAKE PEDAL Brake 2. AT MODEL D: ASSEMBLY S405541A0602 S405541A02 1) Remove the brake switch. 1) Attach stop light switch, etc. to pedal bracket 2) Unbolt, and then remove the brake pedal. temporarily. 2) Clean inside of bores of clutch pedal and brake pedal, apply grease, and set bushings into bores.
  • Page 60 BRAKE PEDAL Brake 2) Check position of pedal pad. E: INSPECTION S405541A10 Pedal height: L 1) Move brake and clutch pedal pads in the lateral 148 mm (5.83 in) direction with a force of approximately 10 N (1 kgf, 2 lb) to ensure pedal deflection is in specified Brake pedal free play: A range.

  • Page 61: Stop Light Switch

    STOP LIGHT SWITCH Brake 20. Stop Light Switch C: INSPECTION S405542A10 S405542 1) If stop light switch does not operate properly (or A: REMOVAL S405542A18 if it does not stop at the specified position), replace 1) Disconnect ground terminal from battery. with a new one.
  • Page 62 STOP LIGHT SWITCH Brake D: ADJUSTMENT S405542A01 Loosen the lock nut, and adjust stop light switch position until the clearance between threaded end of the stop light switch and the stopper becomes 0.3 mm (0.012 in). Then, tighten the lock nut. B4M0617E BR-61...

  • Page 63: General Diagnostics

    GENERAL DIAGNOSTICS Brake 21. General Diagnostics S405278 A: INSPECTION S405278A10 1. BRAKE SYSTEM S405278A1001 Trouble and possible cause Corrective action 1. Insufficient braking (1) Fluid leakage from the hydraulic mechanism Repair or replace (cup, piston seal, piston boot, master cylinder piston kit, pipe or hose). (2) Entry of air into the hydraulic mechanism Bleed the air.
  • Page 64 GENERAL DIAGNOSTICS Brake Trouble and possible cause Corrective action 6. Brake noise (2) (1) Worn lining Replace the shoe assembly or pad. (hissing sound) (2) Improper installed shoe or pad Correct or replace the shoe assembly or pad. (3) Loose or bent drum or rotor Retighten or replace.
  • Page 65 GENERAL DIAGNOSTICS Brake MEMO: BR-64...

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