Subaru 2001 FORESTER Service Manual

Subaru 2001 FORESTER Service Manual

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2001 FORESTER SERVICE MANUAL

BODY SECTION

This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.
All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
G8050GE6

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Summary of Contents for Subaru 2001 FORESTER

  • Page 1: Body Section

    When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.
  • Page 2: Table Of Contents

    INSTRUMENTATION/DRIVER INFO Page General Description..................2 Combination Meter System.................4 Combination Meter Assembly ..............15 Speedometer .....................17 Tachometer....................18 Fuel Gauge....................19 Water Temperature Gauge................20 Ambient Sensor..................21...
  • Page 3: General Description

    GENERAL DESCRIPTION Instrumentation/Driver Info 1. General Description S907001 A: SPECIFICATIONS S907001E49 Speedometer Electric pulse type Temperature gauge Thermistor cross coil type Fuel gauge Resistance cross coil type Tachometer Electric impulse type Turn signal indicator light 14 V — 1.4 W Charge indicator light 14 V —...
  • Page 4 GENERAL DESCRIPTION Instrumentation/Driver Info B: CAUTION S907001A03 ¼ Be careful not to damage meters and instrument panel. ¼ Be careful not to damage meter glasses. ¼ Make sure that electrical connector is connected securely. ¼ After installation, make sure that each meter operates normally. ¼...
  • Page 5: Combination Meter System

    COMBINATION METER SYSTEM Instrumentation/Driver Info 2. Combination Meter System S907607 A: SCHEMATIC S907607A21 1. COMBINATION METER S907607A2101 SG6420A IDI-4...
  • Page 6 COMBINATION METER SYSTEM Instrumentation/Driver Info 2. OUTSIDE TEMPERATURE INDICATOR LHD MODEL S907607A2103 SL96-20 IDI-5...
  • Page 7 COMBINATION METER SYSTEM Instrumentation/Driver Info 3. OUTSIDE TEMPERATURE INDICATOR RHD MODEL S907607A2104 SR96-20 IDI-6...
  • Page 8 COMBINATION METER SYSTEM Instrumentation/Driver Info B: INSPECTION S907607A10 CAUTION: When measuring voltage and resistance of the ECM, TCM, or each sensor, use a tapered pin with a diameter of less than 0.64 mm (0.025 in) in order to avoid poor contact. Do not insert the pin more than 2 mm (0.08 in).
  • Page 9 COMBINATION METER SYSTEM Instrumentation/Driver Info 2. CHECK POWER SUPPLY AND GROUND CIRCUIT S907607A1001 Step Check CHECK POWER SUPPLY FOR COMBINA- Is the voltage more than 10 Go to step 2. Check harness for TION METER. open or short 1) Remove combination meter. <Ref. to IDI-15 between fuse and REMOVAL, Combination Meter Assembly.>...
  • Page 10 COMBINATION METER SYSTEM Instrumentation/Driver Info 3. CHECK VEHICLE SPEED SENSOR S907607A1002 Step Check CHECK VEHICLE SPEED SENSOR. Is the voltage less than 1 V Check speedom- Go to step 2. ←→ more than 4? 1) Set the vehicle on a free roller, or lift-up the eter.
  • Page 11 COMBINATION METER SYSTEM Instrumentation/Driver Info 4. CHECK TRANSMISSION CONTROL MODULE S907607A1008 Step Check CHECK TRANSMISSION CONTROL MOD- Is the voltage less than 1 V Go to step 2. Check transmis- ←→ more than 4 V? ULE SIGNAL. sion control mod- 1) Set the vehicle on a free roller, or lift-up the ule.
  • Page 12 COMBINATION METER SYSTEM Instrumentation/Driver Info 5. CHECK ENGINE CONTROL MODULE S907607A1004 Step Check Is the voltage 0 ←→ 13 V CHECK ENGINE CONTROL MODULE SIG- Go to step 2. Check engine NAL. or more? control module. 1) Start the engine. <Ref.
  • Page 13 COMBINATION METER SYSTEM Instrumentation/Driver Info 6. CHECK FUEL LEVEL SENSOR S907607A1005 Step Check CHECK FUEL LEVEL SENSOR. Is the resistance 0.5 to 2.5 Go to step 2. Replace the fuel Ω (FULL) and 50 to 52 Ω 1) Remove fuel level sensor. <Ref. to level sensor.
  • Page 14: Check Engine Coolant

    COMBINATION METER SYSTEM Instrumentation/Driver Info 7. CHECK ENGINE COOLANT TEMPERATURE SENSOR S907607A1006 Step Check CHECK ENGINE COOLANT TEMPERA- Is engine coolant tempera- Go to step 2. Replace engine TURE SENSOR. ture sensor OK? coolant tempera- Check engine coolant temperature sensor. ture sensor.
  • Page 15 COMBINATION METER SYSTEM Instrumentation/Driver Info 8. CHECK OUTSIDE TEMPERATURE INDICATOR S907607A1009 Step Check CHECK POWER SUPPLY FOR AMBIENT Is the voltage more than 4 Go to step 2. Check harness for SENSOR. open or short 1) Turn ignition switch OFF. between ambient 2) Disconnect connector from ambient sensor.
  • Page 16: Combination Meter Assembly

    COMBINATION METER ASSEMBLY Instrumentation/Driver Info 3. Combination Meter B: INSTALLATION S907335A11 Assembly Install in the reverse order of removal. S907335 CAUTION: A: REMOVAL S907335A18 ¼ Make sure that electrical connector is con- 1) Disconnect ground cable from battery. nected securely. 2) Set tilt steering at the lowest position.
  • Page 17: Speedometer

    COMBINATION METER ASSEMBLY Instrumentation/Driver Info 1. BULB REPLACEMENT S907335A0601 S6M0565A Check engine Oil pressure Charge Seat belt (RHD) AT oil temp. Brake Tachometer Turn RH Airbag warning light (10) HI-beam (11) Turn LH (12) Speedometer (13) FWD (14) Seat belt (LHD) (15) ABS (16) AWD LO (17) R.
  • Page 18 SPEEDOMETER Instrumentation/Driver Info 4. Speedometer S907608 A: REMOVAL S907608A18 Disassemble combination meter, and then remove speedometer and fuel gauge assembly. <Ref. to IDI-15 DISASSEMBLY, Combination Meter Assembly.> B: INSTALLATION S907608A11 Install in the reverse order of removal. C: INSPECTION S907608A10 Measure resistance between speedometer termi- nals.
  • Page 19: Tachometer

    TACHOMETER Instrumentation/Driver Info 5. Tachometer S907609 A: REMOVAL S907609A18 Disassemble combination meter, and then remove tachometer and water temperature gauge assem- bly. <Ref. to IDI-15 DISASSEMBLY, Combination Meter Assembly.> B: INSTALLATION S907609A11 Install in the reverse order of removal. C: INSPECTION S907609A10 Measure resistance between tachometer termi- nals.
  • Page 20: Fuel Gauge

    FUEL GAUGE Instrumentation/Driver Info 6. Fuel Gauge S907610 A: REMOVAL S907610A18 Disassemble combination meter, and then remove speedometer and fuel gauge assembly. <Ref. to IDI-15 DISASSEMBLY, Combination Meter Assembly.> B: INSTALLATION S907610A11 Install in the reverse order of removal. C: INSPECTION S907610A10 Measure resistance between fuel gauge terminals.
  • Page 21: Water Temperature Gauge

    WATER TEMPERATURE GAUGE Instrumentation/Driver Info 7. Water Temperature Gauge S907611 A: REMOVAL S907611A18 Disassemble combination meter, and then remove tachometer and water temperature gauge assem- bly. <Ref. to IDI-15 DISASSEMBLY, Combination Meter Assembly.> B: INSTALLATION S907611A11 Install in the reverse order of removal. C: INSPECTION S907611A10 Measure resistance between fuel gauge terminals.
  • Page 22: Ambient Sensor

    AMBIENT SENSOR Instrumentation/Driver Info 8. Ambient Sensor S907644 A: REMOVAL S907644A18 1) Disconnect ground cable from battery. 2) Disconnect ambient sensor connector. 3) Remove ambient sensor (A) from radiator lower panel. S6M0510A B: INSTALLATION S907644A11 Install in the reverse order of removal. C: INSPECTION S907644A10 Measure resistance between ambient sensor ter-...
  • Page 23 AMBIENT SENSOR Instrumentation/Driver Info MEMO: IDI-22...

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