Subaru 2001 Forester Service Manual
  1. Manuals
  2. Brands
  3. Subaru Manuals
  4. Automobile
  5. 2001 Forester
  6. Service manual

Subaru 2001 Forester Service Manual

Hide thumbs Also See for 2001 Forester:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Service Manual, Owner's Manual
2001 FORESTER SERVICE MANUAL

BODY SECTION

This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.
All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
G8050GE6

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 2001 Forester and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Subaru 2001 Forester

Summary of Contents for Subaru 2001 Forester

  • Page 1: Body Section

    When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.

  • Page 2: Table Of Contents

    SECURITY AND LOCKS Page General Description..................2 Door Lock Control System ................8 Keyless Entry System ................14 Front Inner Remote ...................27 Front Outer Handle ...................28 Front Door Latch Assembly...............29 Front Door Lock Actuator ................30 Rear Inner Remote..................31 Rear Outer Handle ..................32 Rear Door Latch Assembly ...............33 Rear Door Lock Actuator................34 Rear Gate Outer Handle ................35 Rear Gate Latch Assembly ...............36...

  • Page 3: General Description

    GENERAL DESCRIPTION Security and Locks 1. General Description S909001 A: SPECIFICATIONS S909001E49 B: COMPONENT S909001A05 1. DOOR LOCK ASSEMBLY S909001A0501 S5M0444A (1) Inner remote ASSY (6) Door outer handle Tightening torque: N·m (kgf-m, ft-lb) (2) Bell crank (7) Key cylinder 6.4 (0.65, 4.7) (3) Auto-door lock actuator 7.4 (0.75, 5.4)
  • Page 4 GENERAL DESCRIPTION Security and Locks 2. REAR GATE LOCK S909001A0502 S5M0445A (1) Key cylinder (5) Rear gate actuator Tightening torque: N·m (kgf-m, ft-lb) (2) Rear gate latch 7.4 (0.75, 5.4) (3) Striker 25 (2.5, 18.1) (4) Rear gate outer handle SL-3...
  • Page 5 GENERAL DESCRIPTION Security and Locks 3. HOOD LOCK AND REMOTE OPENERS S909001A0503 S5M0446A (1) Hood lock ASSY (4) Pull handle ASSY Tightening torque: N·m (kgf-m, ft-lb) (2) Lever ASSY 6.4 (0.65, 4.7) (3) Cable 32 (3.3, 23.9) SL-4...
  • Page 6 GENERAL DESCRIPTION Security and Locks 4. IMMOBILIZER SYSTEM S909001A0509 S6M0413A (1) Antenna (3) Immobilizer control module (IMM (2) Immobilizer indicator light (LED ECM): LHD model bulb) (4) Transponder NOTE: IMM ECM location for RHD model is symmetrically opposite. SL-5...
  • Page 7 GENERAL DESCRIPTION Security and Locks 5. KEYLESS ENTRY SYSTEM S909001A0505 S5M0447A (1) Keyless entry control module (2) Rear gate latch switch (3) Door switch C: CAUTION S909001A03 ¼ Before disassembling or reassembling parts, always disconnect battery ground cable. When repairing radio, control module, etc. which are provided with memory...
  • Page 8 GENERAL DESCRIPTION Security and Locks D: PREPARATION TOOL S909001A17 1. SPECIAL TOOLS S909001A1701 ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS 925580000 PULLER Used for removing trim clip B5M1120 2. GENERAL TOOLS S909001A1702 TOOL NAME REMARKS Circuit Tester Used for measuring resistance and voltage. Drill Used for replacing ignition key lock.

  • Page 9: Door Lock Control System

    DOOR LOCK CONTROL SYSTEM Security and Locks 2. Door Lock Control System S909348 A: SCHEMATIC S909348A21 1. DOOR LOCK CONTROL LHD MODEL S909348A2106 SL73-20 SL-8...
  • Page 10 DOOR LOCK CONTROL SYSTEM Security and Locks 2. DOOR LOCK CONTROL RHD MODEL S909348A2107 SR73-20 SL-9...
  • Page 11 DOOR LOCK CONTROL SYSTEM Security and Locks B: INSPECTION S909348A10 1. SYMPTOM CHART S909348A1001 Symptom Repair order Reference The door lock control system does 1. Check the fuse. <Ref. to SL-10 CHECK FUSE, not operate. INSPECTION, Door Lock Control System.> 2.
  • Page 12 DOOR LOCK CONTROL SYSTEM Security and Locks 3. CHECK POWER SUPPLY AND GROUND CIRCUIT S909348A1003 Step Check CHECK POWER SUPPLY. Is the voltage more than 10 Go to step 2. Check the har- 1) Disconnect the door lock timer or keyless ness for open cir- entry control module harness connector.
  • Page 13 DOOR LOCK CONTROL SYSTEM Security and Locks 5. CHECK DOOR LOCK ACTUATOR AND CIRCUIT S909348A1005 Step Check CHECK OUTPUT SIGNAL. Is the voltage more than 10 Go to step 2. Replace the key- Measure the voltage between the harness less entry control connector terminal and chassis ground when module.
  • Page 14 DOOR LOCK CONTROL SYSTEM Security and Locks MEMO: SL-13...

  • Page 15: Keyless Entry System

    KEYLESS ENTRY SYSTEM Security and Locks 3. Keyless Entry System S909345 A: SCHEMATIC S909345A21 1. KEYLESS ENTRY LHD MODEL S909345A2101 SL77-20A SL-14...
  • Page 16 KEYLESS ENTRY SYSTEM Security and Locks SL77-20B SL-15...
  • Page 17 KEYLESS ENTRY SYSTEM Security and Locks SL77-20C SL-16...
  • Page 18 KEYLESS ENTRY SYSTEM Security and Locks 2. KEYLESS ENTRY RHD MODEL S909345A2102 SR77-20A SL-17...
  • Page 19 KEYLESS ENTRY SYSTEM Security and Locks SR77-20B SL-18...
  • Page 20 KEYLESS ENTRY SYSTEM Security and Locks SR77-20C SL-19...
  • Page 21 KEYLESS ENTRY SYSTEM Security and Locks B: ELECTRICAL SPECIFICATION S909345A08 B5M1141 Content Terminal No. Measuring condition Battery voltage is present when inserting the key into the ignition Key warning switch 1 (INPUT) switch. Registration connector 2 (INPUT) 0 V is present when connecting the registration connector. Door switch 3 (INPUT) 0 V is present when any door is open.
  • Page 22 KEYLESS ENTRY SYSTEM Security and Locks C: INSPECTION S909345A10 1. SYMPTOM CHART S909345A1001 Symptom Repair order Reference None of the functions of the keyless 1. Check the transmitter battery. <Ref. to SL-22 CHECK TRANSMIT- entry system operate. TER BATTERY, INSPECTION, Key- less Entry System.>...
  • Page 23 KEYLESS ENTRY SYSTEM Security and Locks Symptom Repair order Reference The room light and ignition switch 1. Check the transmitter battery. <Ref. to SL-22 CHECK TRANSMIT- illumination operation does not acti- TER BATTERY, INSPECTION, Key- vate. less Entry System.> 2. Check the room light operation. <Ref.
  • Page 24 KEYLESS ENTRY SYSTEM Security and Locks 4. CHECK POWER SUPPLY AND GROUND CIRCUIT S909345A1005 Step Check CHECK POWER SUPPLY. Is the voltage more than 10 Go to step 2. Check the har- 1) Disconnect the keyless entry control mod- ness for open cir- ule harness connector.
  • Page 25 KEYLESS ENTRY SYSTEM Security and Locks 6. CHECK DOOR SWITCH S909345A1007 Step Check CHECK DOOR SWITCH CIRCUIT. Is the voltage 0 V when Go to step 2. Go to step 3. Measure the voltage between the keyless each door and rear gate is entry control module harness connector termi- opened? nal and chassis ground.
  • Page 26 KEYLESS ENTRY SYSTEM Security and Locks Step Check CHECK KEY WARNING SWITCH. Does continuity exist? Go to step 5. Replace key 1) Disconnect the key warning switch harness warning switch. connector. 2) Insert the key into the ignition switch. (LOCK position) 3) Check the continuity between the key warning switch terminals.
  • Page 27 KEYLESS ENTRY SYSTEM Security and Locks 9. CHECK ROOM LIGHT OPERATION S909345A1010 Step Check CHECK ROOM LIGHT OPERATION. Does the room light illumi- Go to step 2. Check the room Make sure the room light illuminates when the nate? light circuit. room light switch is turned ON.

  • Page 28: Front Inner Remote

    FRONT INNER REMOTE Security and Locks 4. Front Inner Remote S909344 A: REMOVAL S909344A18 1) Remove the door trim. <Ref. to EI-26 REMOVAL, Front Door Trim.> 2) Remove the sealing cover. <Ref. to EB-13 REMOVAL, Front Sealing Cover.> 3) Remove the two rod joints. 4) Unlatch rod holder 5) Remove the front inner remote.

  • Page 29: Front Outer Handle

    FRONT OUTER HANDLE Security and Locks 5. Front Outer Handle S909349 A: REMOVAL S909349A18 1) Remove the door trim. <Ref. to EI-26 REMOVAL, Front Door Trim.> 2) Remove the sealing cover. <Ref. to EB-13 REMOVAL, Front Sealing Cover.> 3) Remove the front inner remote. <Ref. to SL-27 REMOVAL, Front Inner Remote.>...

  • Page 30: Front Door Latch Assembly

    FRONT DOOR LATCH ASSEMBLY Security and Locks 6. Front Door Latch Assembly S909334 A: REMOVAL S909334A18 1) Remove the front door trim. <Ref. to EI-26 REMOVAL, Front Door Trim.> 2) Remove the sealing cover. <Ref. to EB-13 REMOVAL, Front Sealing Cover.> 3) Remove the front inner remote.

  • Page 31: Front Door Lock Actuator

    FRONT DOOR LOCK ACTUATOR Security and Locks 7. Front Door Lock Actuator S909319 A: REMOVAL S909319A18 1) Remove the front door latch assembly. <Ref. to SL-27 REMOVAL, Front Door Latch Assembly.> 2) Remove the bolt. Remove the front door lock actuator.

  • Page 32: Rear Inner Remote

    REAR INNER REMOTE Security and Locks 8. Rear Inner Remote S909321 A: REMOVAL S909321A18 1) Remove the rear door trim. <Ref. to EI-27 REMOVAL, Rear Door Trim.> 2) Remove the sealing cover. <Ref. to EB-16 REMOVAL, Rear Sealing Cover.> 3) Remove the two rod joints. 4) Remove the inner remote.

  • Page 33: Rear Outer Handle

    REAR OUTER HANDLE Security and Locks 9. Rear Outer Handle S909322 A: REMOVAL S909322A18 1) Remove the rear door trim. <Ref. to EI-27 REMOVAL, Rear Door Trim.> 2) Remove the sealing cover. <Ref. to EB-16 REMOVAL, Rear Sealing Cover.> 3) Remove the rear inner remote. <Ref. to SL-31 REMOVAL, Rear Inner Remote.>...

  • Page 34: Rear Door Latch Assembly

    REAR DOOR LATCH ASSEMBLY Security and Locks 10. Rear Door Latch Assembly S909320 A: REMOVAL S909320A18 1) Remove the rear door trim. <Ref. to EI-27 REMOVAL, Rear Door Trim.> 2) Remove the sealing cover. <Ref. to EB-16 REMOVAL, Rear Sealing Cover.> 3) Remove the rear inner remote.

  • Page 35: Rear Door Lock Actuator

    REAR DOOR LOCK ACTUATOR Security and Locks 11. Rear Door Lock Actuator S909323 A: REMOVAL S909323A18 1) Remove the rear door latch assembly. <Ref. to SL-33 REMOVAL, Rear Door Latch Assembly.> 2) Remove the bolt. Remove the rear door lock actuator.

  • Page 36: Rear Gate Outer Handle

    REAR GATE OUTER HANDLE Security and Locks 12. Rear Gate Outer Handle S909626 A: REMOVAL S909626A18 1) Remove the rear gate lower trim. <Ref. to 42 REMOVAL, Rear Gate Trim.> 2) Disconnect rod (latch to outer handle) from outer handle (B). 3) Remove the four nuts used to hold outer handle (B) to the inside of rear gate and detach outer handle.

  • Page 37: Rear Gate Latch Assembly

    REAR GATE LATCH ASSEMBLY Security and Locks 13. Rear Gate Latch Assembly S909316 A: REMOVAL S909316A18 1) Remove the rear gate lower trim. <Ref. to EI-42 REMOVAL, Rear Gate Trim.> 2) Disconnect rod (latch to link) from latch (A). 3) Disconnect rod (latch to outer handle) from outer handle (B).

  • Page 38: Rear Gate Latch Lock Actuator

    REAR GATE LATCH LOCK ACTUATOR Security and Locks 14. Rear Gate Latch Lock Actuator S909313 A: REMOVAL S909313A18 1) Remove rear gate trim. <Ref. to EI-42 REMOVAL, Rear Gate Trim.> 2) Disconnect rod from key cylinder. 3) Loosen two bolts to remove rear gate actuator (E).

  • Page 39: Front Hood Lock Assembly

    FRONT HOOD LOCK ASSEMBLY Security and Locks 15. Front Hood Lock Assembly S909595 A: REMOVAL S909595A18 1) Open the hood. 2) Remove the bolt. Remove the hood lock assembly. 3) Remove the release cable from the lock assem- bly. S5M0148 B: INSTALLATION S909595A11 Install in the reverse order of removal.

  • Page 40: Remote Openers

    REMOTE OPENERS Security and Locks 16. Remote Openers 2. FUEL FLAP OPENER S909317A1803 S909317 1) Remove rear seat. <Ref. SE-6 A: REMOVAL S909317A18 REMOVAL, Rear Seat.> 1. HOOD OPENER 2) Remove the center pillar lower trim and side sill S909317A1801 cover on the passenger side.

  • Page 41: Ignition Key Lock

    IGNITION KEY LOCK Security and Locks 17. Ignition Key Lock S909318 A: REPLACEMENT S909318A20 1) Remove the battery ground cable. 2) Remove the steering column. <Ref. to DS-30 REMOVAL, Steering Column.> 3) Secure the steering column in a vise. Remove the bolt with a drill.

  • Page 42: Key Lock Cylinders

    KEY LOCK CYLINDERS Security and Locks 18. Key Lock Cylinders S909326 A: REPLACEMENT S909326A20 1. FRONT DOOR S909326A2001 1) Remove the door trim. <Ref. to EI-26 REMOVAL, Front Door Trim.> 2) Pull back the sealing cover. 3) Remove the rod clamp. Remove the lock plate. Replace the key cylinder.

  • Page 43: Immobilizer Control Module

    IMMOBILIZER CONTROL MODULE Security and Locks 19. Immobilizer Control Module S909315 A: REMOVAL S909315A18 NOTE: The following positions for removal and installation are for LHD models. The positions for RHD mod- els are symmetrically opposite. 1) Disconnect GND cable from battery. 2) Remove instrument panel lower cover.

  • Page 44: Immobilizer Antenna

    IMMOBILIZER ANTENNA Security and Locks 20. Immobilizer Antenna S909331 A: REMOVAL S909331A18 1) Disconnect GND cable from battery. 2) Remove instrument panel lower cover. <Ref. to EI-31 REMOVAL, Instrument Panel Assembly.> 3) Remove screws, separate upper column cover and lower column cover. S6M0042 4) Disconnect immobilizer antenna connector (A) from immobilizer control module.

  • Page 45: Keyless Entry Control Module

    KEYLESS ENTRY CONTROL MODULE Security and Locks 21. Keyless Entry Control Module S909324 A: REMOVAL S909324A18 1) Disconnect battery ground cable. 2) Remove instrument panel lower cover. <Ref. to EI-31 REMOVAL, Instrument Panel Assembly.> 3) Remove nut, then remove keyless entry control module (A) while disconnecting connector.

  • Page 46: Keyless Transmitter

    KEYLESS TRANSMITTER Security and Locks 22. Keyless Transmitter If NG, replace the battery. (Use CR1620 or equiva- S909325 lent.) A: REMOVAL S909325A18 D: REPLACEMENT S909325A20 1. TRANSMITTER BATTERY S909325A1801 1. TRANSMITTER REGISTRATION S909325A2001 Remove battery from transmitter. NOTE: NOTE: A maximum of 3 transmitters can be registered for To prevent static electricity damage to transmitter each individual vehicle.
  • Page 47 KEYLESS TRANSMITTER Security and Locks MEMO: SL-46...

Table of Contents