Subaru 2001 FORESTER Service Manual page 40

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D: ASSEMBLY
S405168A02
1. PRECAUTIONS FOR ASSEMBLING
S405168A0201
1) When assembling, be sure to use recom-
mended brake fluid.
2) Ensure that the inside wall of cylinder, pistons,
and piston cups are free from dirt when assem-
bling.
3) Be extremely careful not to damage, scratch, or
dent cylinder inside wall, pistons, and piston cups.
4) Do not drop parts. Never attempt to use any
part that has been dropped accidentally.
2. ASSEMBLING PROCEDURE
1) Assembling piston assembly:
Apply recommended brake fluid to inside wall of
cylinder, and to outer surface of piston assembly,
and install piston assemblies carefully into cylinder.
2) Press the pawl (only vehicle equipped with
ABS) and install the piston retainer into the master
cylinder.
3) Install seal to reservoir tank.
(1)
Seal
4) Install pin with drift pins which secures reservoir
tank to master cylinder.
MASTER CYLINDER
E: INSPECTION
If any damage, deformation, wear, swelling, rust,
and other faults are found on the primary piston
assembly, secondary piston assembly, supply
valve stopper, or gasket, replace the faulty part.
CAUTION:
¼ The primary and secondary pistons must be
replaced as complete assemblies.
¼ The service limit of the clearance between
each piston and the master cylinder inner dia.
is 0.11 mm (0.0043 in).
¼ When handling parts, be extremely careful
not to damage or scratch the parts, or let any
foreign matter get on them.
S405168A0202
S4M0124
B4M1450C
BR-39
Brake
S405168A10

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