ZIEHL-ABEGG ZETADYN 3C Original Operating Instructions

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Summary of Contents for ZIEHL-ABEGG ZETADYN 3C

Page 1 ZETADYN 3C Frequency inverter Original operating instructions Store for future use! R-TBA08_03-GB 1619 Art.-Nr. 00163322-GB...
Page 2: Table Of Contents
Original operating instructions ZETADYN 3C Content General information ............
Page 3 Original operating instructions ZETADYN 3C Residual current operated device (RCCB) ........
Page 4 Original operating instructions ZETADYN 3C 5.22 Connection suggestion ZETADYN 3CA (asynchronous motor) ....5.23 Connection suggestion ZETADYN 3CS (synchronous motor) ....
Page 5 Original operating instructions ZETADYN 3C 10.2 Advanced-Level ............
Page 6 Original operating instructions ZETADYN 3C 12.2.2 Evacuation through UPS with minimum power ......12.2.3 Parameterisation .
Page 7 16.1 Technical data ZETADYN 3C ........
Page 8: General Information
3.50 Structure of the operating instructions These operating instructions help you to work safely on and with the frequency inverter ZETADYN 3C. They contain safety instructions that must be complied with as well as information that is required for failure-free operation of the frequency inverter.
Page 9: Copyright
Intended use The ZETADYN 3C is a frequency inverter for RPM control of three-phase current motors. The device is not designed for any other use than those listed here – this is considered as improper use.
Page 10: Product Safety
Original operating instructions Safety instructions ZETADYN 3C Caution! Material damage is possible if the corresponding precautions are not taken! CAUTION! Danger! Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding precautions are not taken! Information...
Page 11: Modiﬁcations / Interventions In The Device
All planned modiﬁcations must be authorized by the manufacturer in writing. Use only genuine spare parts / genuine wearing parts / genuine accessories from the ZIEHL-ABEGG SE.These parts were speciﬁcally designed for the device. There is no guarantee that parts from non- original sources are designed and manufactured in correspondence with load and safety require- ments.
Page 12: Product Overview
3 Product overview Application The ZETADYN 3C is a ﬁeld-oriented Frequency inverter for speed control of three-phase motors developed for use in elevator machines. The inverter is equipped with a microprocessing control. This drives the motor based on time and travel-dependent programs, which can be selected through the upstream elevator controls.
Page 13: Storage Duration
4 Mechanical installation General notes The ZETADYN 3C frequency converter is a closed compact device that is designed for wall mounting in the machine room or lift shaft. Assembly in the switch cabinet is not necessary. Danger! The following points must be complied with during the mechanical installation to avoid causing a defect in the device due to assembly errors or environmental inﬂuences:...
Page 14: Dimensions / Minimum Clearances
Original operating instructions Mechanical installation ZETADYN 3C Dimensions / minimum clearances Dimensions ZETADYN 3BF011 up to ZETADYN 3BF032 Dimensions ZETADYN 3BF050 up to ZETADYN 3BF074 R-TBA08_03-GB 1619 Part.-No. 00163322-GB 14/204...
Page 15 Original operating instructions Mechanical installation ZETADYN 3C Minimum distances ZETADYN 3C011 to ZETADYN 3C032 Minimum distances ZETADYN 3C040 to ZETADYN 3C074 R-TBA08_03-GB 1619 Part.-No. 00163322-GB 15/204...
Page 16: Electrical Installation
Wait at least 3 minutes before working on the device Danger! Operating the ZETADYN 3C with the housing cover removed is prohibited because energized, exposed parts are present inside the device. Disregarding this regulation can lead to severe personal injury.
Page 17: Cables Motor / Brake Resistor
Original operating instructions Electrical installation ZETADYN 3C Toroidal core in BR09-1 and BR11-A 5.1.1 Cables motor / brake resistor 5.1.1.1 Cable length The maximum line length is 5 m. When lines over >5 m are used, compliance with DIN EN 12015 (electromagnetic compatibility –...
Page 18: Contacting The Shielding On The Frequency Converter
Connect the shielding on the motor side to the PE junction that is located directly on the motor housing. For prefabricated motor lines from ZIEHL-ABEGG SE, the shielding connection is provided with a ring cable eye for the corresponding thread size.
Page 19: Contacting The Shielding On The Brake Resistor
Original operating instructions Electrical installation ZETADYN 3C 5.1.1.4 Contacting the shielding on the brake resistor On the brake resistor the shielding must be connected with earth potential with the clip provided (see ﬁg.). EMC-connection brake resistor 5.1.2 Control cables The shields of the control cables (digital inputs and outputs, DCP) must be connected to earth potential on the converter side.
Page 20: Device Set-Up / Position Of Connection Terminals
Original operating instructions Electrical installation ZETADYN 3C Device set-up / Position of connection terminals Device structure of ZETADYN 3C 040-074 Device structure of ZETADYN 3C 011-032 1 Power unit 2 Controller unit (with open loop control inputs and control outputs)
Page 21: Wiring
ZETADYN 3C Wiring The device is equipped with cable screw glands, cable bushes and cut-outs to be able to feed the various cables into the ZETADYN 3C. The following table and ﬁgures show their assignment and position. Power line Bottom cable screw gland...
Page 22: Movable Emc Cable Screw Glands
Original operating instructions Electrical installation ZETADYN 3C 5.3.3 Movable EMC cable screw glands In conﬁned spaces it is often necessary to install the frequency converter as close as possible underneath the ceiling, a steel girder or similar. Since it is difﬁcult to feed the cables into the uipper EMC screw cable glands under these circumstances, these can be mounted alternatively on the right- hand side of the frequency converter.
Page 23: Mains Connection (X1)
The mains connection is implemented with screw terminals. To prevent damage to the terminals and to ensure good contact, the terminals must be tightened with the torque as stated in the technical data. ZETADYN 3C Mains connection ZETADYN 3C 1 Mains 3~ 400V/PE/50Hz R-TBA08_03-GB 1619 Part.-No. 00163322-GB...
Page 24: Line Reactor-Radio Interference Filter
Frequency inverters of the ZAdyn type require no FI circuit breaker for operation. The circuit at the ZETADYN 3C output is monitored by an electronic short-circuit protection. On detecting a short-circuit current at the output of the ZETADYN (and thus negligible impedance between the phase and a body or the protective earth of the circuit or a protective earth of the operating medium in the case of an error) the output current is switched off within a time of <20 μs.
Page 25: Control Transformer In The Mains Feed Line
Original operating instructions Electrical installation ZETADYN 3C Control transformer in the mains feed line Caution! When using a control transformer in the frequency inverter’s mains supply line, you must connect a CAUTION! capacitor parallel to the transformer’s primary winding (see Fig.).
Page 26: Connection
Original operating instructions Electrical installation ZETADYN 3C 5.9.4 Connection Type ZETADYN 3C011 to ZETADYN 3C040 The motor connection is designed with spring contact terminals. To avoid damage to the connection terminals and to ensure a safe contact, a suitable screwdriver must be inserted into the terminals as far as it will go to fully open them when connecting cables.
Page 27: Motor Temperature Monitoring (X-Mt)
() terminal designation of connector Information If the temperature monitor is not used, it must be switched off (Monitors/P1P2=Off). Short-circuiting of the inputs P1 and P2 is detected as a fault by the ZETADYN 3C. R-TBA08_03-GB 1619 Part.-No. 00163322-GB 27/204...
Page 28: Brake Resistor (X 2)
Original operating instructions Electrical installation ZETADYN 3C 5.11 Brake resistor (X 2) Caution! An existing temperature monitor absolutely must be connected to the frequency inverter! CAUTION! Otherwise, the device could burn up during a malfunction! Caution! If the connection of a brake resistor (type BRxx) to the +DC and -DC terminals is faulty, it will emit a CAUTION! continuous power output and the device will become overheated.
Page 29: Digital Inputs (X-In)
Brake-Chopper connection Caution! In devices of the ZETADYN 3C type only the connecting cables +DC (red) and R (blue) are connected CAUTION! to the connection terminal X2! If a brake chopper is used, the blue wire must be rewired from the connection terminal R to the connection terminal -DC on the internal ZETADYN 3BF.
Page 30: Connection With External Power Supply
Original operating instructions Electrical installation ZETADYN 3C 5.12.1 Connection with external power supply +24V +24V X-IN (10) (11) (12) (13) +24V Connection of digital input with external power supply 1 Modulation () terminal designation of connector * Wire number of the pre-assembled connecting lead X-I...
Page 31: Technical Data
Original operating instructions Electrical installation ZETADYN 3C 5.12.3 Technical data The digital inputs comply with the IEC61131-2 TYPE 2 industry standard. +22 ... 26 VDC Voltage range Switching level low/high <5 VDC / >11 VDC Current consumption at 24 V typ.
Page 32: Binary Traveling Speed Default
Original operating instructions Electrical installation ZETADYN 3C 5.12.5 Binary traveling speed default Standard (CONFIG=15:ZA_BIN) Binary inputs Travel speed V_3 BIN2 BIN1 BIN0 5.13 Digital outputs (X-OUT) 5.13.1 Digital outputs X-OUT The connection terminal X-OUT is equipped with 4 digital outputs as zero potential relay contacts with normally open function.
Page 33: Connection Pwm
Original operating instructions Electrical installation ZETADYN 3C 5.13.2.1 Connection PWM X-BC Connection of the digital output PWM Kx Control relay () terminal designation of connector 5.13.3 Technical data X-OUT X-BC (PWM) Short-circuit-proof Min. switching capacity 5 mA / 12 VDC 5 mA / 24 VDC Max.
Page 34: Dcp / Can Interface (X-Dcp, X-Can)
Original operating instructions Electrical installation ZETADYN 3C 5.14 DCP / CAN interface (X-DCP, X-CAN) Alternatively to the conventional wiring, it is possible to control the frequency inverter by DCP or CANopenLift (see chapter "Serial Communication"). Information Operation of the frequency inverter with DCP or CANopenLift is only possible with the add-on module EM3-CAN-DCP (Art.-No.
Page 35: Power Feedback Unit Connection
Power feedback unit connection Caution! In devices of the ZETADYN 3C type only the connecting cables +DC (red) and R (blue) are connected CAUTION! to the connection terminal X2! If a power feedback unit is used, the blue wire must be rewired from the connection terminal R to the connection terminal -DC on the internal ZETADYN 3BF.
Page 36: Technical Data X-Enc8, X-Enc9 And X-Enc15
Original operating instructions Electrical installation ZETADYN 3C 5.16.1 Technical data X-ENC8, X-ENC9 and X-ENC15 Encoder types Sine encoder Incremental encoder TTL Incremental encoder HTL (onlyX-ENC8) Encoder resolution 64 ... 4096 pulse / revolution Input resistor 120 Ω Cut-off frequency 200 kHz TTL differential frequency (against GND) Ulow <= 0,5 V Uhigh >= 2,5 V...
Page 37: Encoder Connection Synchronous Motors (X-Enc15)
• Absolute value encoder with EnDat or SSI interface: optional board EM3-ENC-SYN-ZA (art. no. 357105) Absolute value encoder type ERN1387 (not for ZETADYN 3C-MRL): Options board • EM3-ENC-SYN-01 (art. no. 357116) Caution! The pin assignment of the SUB-D-socket X-ENC15 is not standardised. When using encoders...
Page 38: Pin Assignment X-Enc15 For Absolute Value Encoder With Endat/Ssi Interface
Analog track A inverse Analog track B inverse GND_A_B Ground for internal shielding Housing Shielding 5.17.3 Pin assignment X-ENC15 for absolute value encoder type ERN1387 (not for ZETADYN 3C-MRL) not connected not connected U+ sens Sensor cable - encoder voltage +5V_REG...
Page 39: Artiﬁcial Encoder (X-Enco)
Original operating instructions Electrical installation ZETADYN 3C 5.18 Artiﬁcial encoder (X-ENCO) The encoder simulation transforms the signals of the encoder mounted on the motor into differential signals according to ANSI standard RS422 um and transmits them to the control. The resolution of the encoder simulations is identical with the resolution of the encoder.
Page 40: Connection X-Ext
Original operating instructions Electrical installation ZETADYN 3C 5.19.2 Connection X-EXT X-EXT +24V Connection external power supply 1 external power supply () terminal designation of connector 5.20 Motor contactors The installed motor contactors are selected depending on the motor type and the corresponding motor data.
Page 41: Technical Data Motor Contactors
Original operating instructions Electrical installation ZETADYN 3C 5.20.1.1 Technical data motor contactors Frequency inverter ZETADYN 3C_011 ZETADYN 3C_040 ZETADYN 3C_013 ZETADYN 3C_050 ZETADYN 3C_017 ZETADYN 3C_062 ZETADYN 3C_023 ZETADYN 3C_074 ZETADYN 3C_032 Operating voltage 110 VDC 230 VDC 110 VAC...
Page 42: External Monitoring Of The Motor Contactors (X-K)
Original operating instructions Electrical installation ZETADYN 3C The two monitor contacts of the motor contactors are connected in series at the factory for internal contactor monitoring. The two motor contactors can also be monitored separately if necessary. ZETADYN 3C011 - 032 with / without integrated...
Page 43: Assignment Connection Terminal X-K Without Integrated Brake Contactors
Original operating instructions Electrical installation ZETADYN 3C 5.20.4 Assignment connection terminal X-K without integrated brake contactors V1** V2** 33(73) 33(73) 21(61) 41(61) 22(62) 42(62) 34(74) 34(74) Connection diagram X-K without integrated brake contactors * Wire number of the pre-assembled connecting lead X-K...
Page 44: Connection X-Br
Original operating instructions Electrical installation ZETADYN 3C The contactor monitoring can be activated/deactivated in the menu Monitoring. Monitoring 1*NC - " 3*NC - " Brake control (BR1..BR4) The lock function of the ZETADYN is engaged by activating the “LOCKBR=On” parameter in the menu Monitoring.
Page 45: Integrated Brake Contactors (Optional)
K4 has opened. 5.21.4 Integrated brake contactors (optional) In frequency inverters type ZETADYN 3C for synchronous motors the contactors for switching the motor brakes can be integrated optionally in the frequency converter. Caution! The different operating voltages of the converters must be observed!
Page 46: Technical Data Brake Contactors
Original operating instructions Electrical installation ZETADYN 3C 5.21.4.1 Technical data brake contactors (ac side) (dc side) Operating voltage 88...121 VAC 220...240 VAC 88...121 VDC 176...242 VDC Power consumption ≤ 5 W ≤ 5 W max. 8 W max. 8 W...
Page 47: Assignment Of Terminals X3 And X-K In Integrated Brake Actuation
Original operating instructions Electrical installation ZETADYN 3C 5.21.4.3 Assignment of terminals X3 and X-K in integrated brake actuation Actuation for brakes without overexcitement V3** 5 (O24) 7 (O31) X-OUT X-OUT 4 (O21) 8 (O34) 12 13 14 Connection of integrated brake contactor ZETADYN 3CS...
Page 48 Original operating instructions Electrical installation ZETADYN 3C Actuation for brakes with overexcitement ® ROBA -switch 1 2 3 4 5 6 V3** 5 (O24) 7 (O31) X-OUT X-OUT 4 (O21) 8 (O34) 12 13 14 Connection of integrated brake contactor ZETADYN 3CS...
Page 49: Connection Suggestion Zetadyn 3Ca (Asynchronous Motor)
Original operating instructions Electrical installation ZETADYN 3C 5.22 Connection suggestion ZETADYN 3CA (asynchronous motor) R-TBA08_03-GB 1619 Part.-No. 00163322-GB 49/204...
Page 50: Connection Suggestion Zetadyn 3Cs (Synchronous Motor)
Original operating instructions Electrical installation ZETADYN 3C 5.23 Connection suggestion ZETADYN 3CS (synchronous motor) R-TBA08_03-GB 1619 Part.-No. 00163322-GB 50/204...
Page 51 Original operating instructions Electrical installation ZETADYN 3C with integrated brake control R-TBA08_03-GB 1619 Part.-No. 00163322-GB 51/204...
Page 52 Original operating instructions Electrical installation ZETADYN 3C with integrated brake control for overexcitation 1 Power supply contactor 2 Power supply brakes 3 Two-circuit test/emergency operation 4 “Open brake” button 5 Emergency feed brake airing 6 Modulation R-TBA08_03-GB 1619 Part.-No. 00163322-GB...
Page 53: Accessories
Original operating instructions Accessories ZETADYN 3C 6 Accessories Operating terminal ZETAPAD The ZETAPAD is an operating module that is independent of the frequency inverter. It can be used to operate and conﬁgure all ZETADYN 3 type frequency inverters. When using longer connection lines, remote control of the frequency inverter is feasible.
Page 54: Operation And Parameterising
Original operating instructions Operation and parameterising ZETADYN 3C 7 Operation and parameterising Possibilities for operation and conﬁguration The following can be performed with the aid of the various operating facilities: The parameters needed for commissioning can be set • •...
Page 55: Control Key Functions
Original operating instructions Operation and parameterising ZETADYN 3C 7.2.1 Control key functions back to menu selection • • Back to parameter selection • Negation of yes-no queries Cancel • Conﬁrming menu selection • Conﬁrming parameter values • • Conﬁrming parameter values Afﬁrmation of yes-no queries...
Page 56: Meaning Of The Arrows Appearing In The Display
Original operating instructions Operation and parameterising ZETADYN 3C 7.2.4 Meaning of the arrows appearing in the display: M o t o r- T y p e n s c h i l d E n c o d e r & B C...
Page 57: Start-Up
- " Advanced - " User level Preconﬁgured inverter Inverters preprogrammed by ZIEHL-ABEGG are provided with the following information plate on the faceplate Information Preset parameters Preset paramters In these units, the parameters are factory preset, based on customer speciﬁc information. Entering...
Page 58: Switching On The Frequency Inverter
Original operating instructions Start-up ZETADYN 3C Switching on the frequency inverter When the mains voltage is applied, the frequency inverter switches on after a self test. The display shows thefoll owing: ZIEHL-ABEGG SE ZETADYN 3BF SN:12345678/123 Phone +49 794016308 Parameterization of the frequency inverter If the frequency inverter doesn't have preset parameters, you have to adjust the following parameters before start-up.
Page 59 Original operating instructions Start-up ZETADYN 3C Start-up Select parameter "U" - " - " Enter nominal voltage of the motor Rated voltage Start-up Select parameter "P" - " - " Enter nominal power of the motor Rated power Start-up Select parameter "cos phi"...
Page 60 Original operating instructions Start-up ZETADYN 3C Start-up Select parameter "__is" __is - " - " Enter the installation's type of suspension Suspension Start-up Select parameter "__i1" __i1 23.00 - " Input of i1 of the gearbox ratio i1:i2 23.00 - "...
Page 61: Automatic Operating-Curves Default
Original operating instructions Start-up ZETADYN 3C Start-up Select parameter "CO" - " Deﬁnition of the contactor monitoring - " The contactor monitoring has to be connected to the inverter obligatory! Contactor monitoring Start-up Select parameter "BR" - " 3*NO - "...
Page 62: Setting The Switch-Off Points
Original operating instructions Start-up ZETADYN 3C Setting the switch-off points 8.5.1 Cut-off points for travel speed V_3 The deceleration paths V_3 to V_1 or V_3 to standstill (with DCP2 and DCP4 protocols) can be read out directly on the frequency inverter in the info menu/page 03.
Page 63: Carrying Out The First Test Run
An encoder offset adjustment must be made in synchronous motors before starting the ﬁrst time (see chapter "Special Functions")! The offset calibration has already been performed in the factory for ZIEHL-ABEGG motors. If third-party motors are used, the offset must be performed as follows (obtain information from manufacturer): Connect motor winding to DC voltage: U R + and V and W R -.
Page 64 Original operating instructions Start-up ZETADYN 3C If the motor is noisy or starts vibrating (see ﬁgure), ampliﬁcation is set too high. In this instance, the factor for ampliﬁcation ("SPD_KP") should be reduced. Control deviations when the ampliﬁcation is set too high...
Page 65: Serial Communication
Original operating instructions Serial communication ZETADYN 3C 9 Serial communication DCP (Drive Control & Position) Information To operate the installation with DCP protocol, the frequency inverter must be equipped with the optional board EM3-ENC-CAN-DCP (Art. No. 357107)! The DCP-mode enables serial activation of the frequency inverter through an RS485 interface.
Page 66 Original operating instructions Serial communication ZETADYN 3C Signal curve DCP_01, DCP_03 Signal curve DCP_02, DCP_04 Command byte Speed default byte Status byte B0 Controller enable RF G0 slow speed (V1) S0 inverter ready for the next trip B1 travel command (start)
Page 67: Conﬁguring In Dcp Mode
Original operating instructions Serial communication ZETADYN 3C 9.1.3 Conﬁguring in DCP mode 9.1.3.1 Activating the DCP interface Activate the DCP interface in the Control system/CONFIG menu dependent on the open loop control used and the applied communication protocol. Control CONFIG 04:BP_DCP1 - "...
Page 68: Canopenlift
• All devices work in 11 bit - mode. By implication, there can be one ZETADYN 3 connected to one bus-system. • When two ZETADYN 3 per bus-system are needed, please call ZIEHL-ABEGG before installing. • 9.2.1.3 Bus-cable A shielded bus-cable is not needed, but the data wires should be twisted.
Page 69: Electrical Connection
Original operating instructions Serial communication ZETADYN 3C 9.2.1.5 Electrical connection The connection of the bus cable takes place at the slot X-CAN of the frequency inverter. X-CAN CAN High (H) Optionaler Schirmanschluss CAN Low (L) Connection CAN 9.2.1.6 Activating the interface The activation of the CAN interface can be set in the menu Control system/CONFIG.
Page 70: Command- And Statusbits Of The Recorder
Original operating instructions Serial communication ZETADYN 3C Position Mode (Position Mode [pp] • Position Mode The used mode can be set in the menu "CAN/MODE" of the ZETADYN 3. Generally the mode is sent from the control system to the ZETADYN 3 shortly before start-up. Therefor you have to set the operation mode in the control system.
Page 71: Parameter
Original operating instructions Serial communication ZETADYN 3C 9.2.2 Parameter 9.2.2.1 Parameter settings The seperate parameters for CAN operation can be modiﬁed in the menu CAN. Parameter Description Value range Factory setting LIFT_NR Enter the lift number 1 ... 2 NODE_ID Node number, 1 ...
Page 72: 10 Parameter List
Enter the operated motor type MOT_TYP ASM:Asynchronous motor SMxxx SM132 SMxxx: Synchronous motor External product SM160 SM132: ZIEHL-ABEGG synchronous motor type SM132 SM190 SM160: ZIEHL-ABEGG synchronous motor type SM160 SM200 SM190: ZIEHL-ABEGG synchronous motor type SM190 SM225 SM200: ZIEHL-ABEGG synchronous motor type SM200...
Page 73 Original operating instructions Parameter list ZETADYN 3C Factory set- Parameter Description Value range ting Enter the type of encoder used ENC_TYP EnDat/SSI: Absolute rotary encoder Position information is transmitted either via SSI (synchronous EnDat/SSI serial interface) or EnDat protocol HTL 10-30V...
Page 74 11:NL_IO: New Lift standard control 11:NL_IO 12:NL_DCP3: New Lift DCP3 12:NL_DCP3 13:SS_IO: Schneider Steuerungen standard control 13:SS_IO 14:SS_DCP3: Schneider Steuerungen DCP3 14:SS_DCP3 15:ZA_BIN: ZIEHL-ABEGG standard actuation with binary 15:ZA_BIN speed speciﬁcation 16:WL_IO 01:ZA_IO 16:WL_IO: Weber Lifttechnik standard control 17:WL_DCP1 17:WL_DCP1: Weber Lifttechnik DCP1...
Page 75 Original operating instructions Parameter list ZETADYN 3C Factory set- Parameter Description Value range ting Motor brake monitoring Input of number and function of the brake monitoring contacts used OFF:no brake monitoring connected 1*NC: 1x normally closed contact (Contact closed when brake...
Page 76: Advanced-Level
Original operating instructions Parameter list ZETADYN 3C 10.2 Advanced-Level The menus of the advanced level are described below. See the chapter "Operation and Parameter- isation / The different operating levels" for information about the advanced level. 10.2.1 LCD & Password menu Selection the desired operating language.
Page 77: Motor Name Plate Menu
Enter the operated motor type MOT_TYP ASM:Asynchronous motor SMxxx SM132 SMxxx: Synchronous motor External product SM160 SM132: ZIEHL-ABEGG synchronous motor type SM132 SM190 SM160: ZIEHL-ABEGG synchronous motor type SM160 SM200 SM190: ZIEHL-ABEGG synchronous motor type SM190 SM225 SM200: ZIEHL-ABEGG synchronous motor type SM200...
Page 78: Encoder & Bc Menu
Original operating instructions Parameter list ZETADYN 3C 10.4 Encoder & BC menu Enter: • Encoder type Encoder resolution • used Brake-Chopper or Brake resistor type • Factory set- Parameter Description Value range ting Enter the type of encoder used ENC_TYP...
Page 79: Installation Menu
Original operating instructions Parameter list ZETADYN 3C 10.5 Installation menu Enter of installation speciﬁc data Information The installation data must be conﬁgured before the ﬁrst trip! The procedure for calculating the installation nominal speed and to preset the travel data is described in the "Commissioning"...
Page 80: Control System Menu
11:NL_IO: New Lift standard control 11:NL_IO 12:NL_DCP3: New Lift DCP3 12:NL_DCP3 13:SS_IO: Schneider Steuerungen standard control 13:SS_IO 14:SS_DCP3: Schneider Steuerungen DCP3 14:SS_DCP3 15:ZA_BIN: ZIEHL-ABEGG standard actuation with binary 15:ZA_BIN speed speciﬁcation 16:WL_IO 16:WL_IO: Weber Lifttechnik standard control 01:ZA_IO 17:WL_DCP1 17:WL_DCP1: Weber Lifttechnik DCP1...
Page 81 Original operating instructions Parameter list ZETADYN 3C Factory set- Parameter Description Value range ting Conﬁguration of the function of the digital inputs I01 … I08 under f_I01 00:Free 01:RF "CONFIG=free" (For description of the functions, see table). 01:RF f_I02 04:V1 Input I08 is free adjustable, independent of "CONFIG".
Page 82 Original operating instructions Parameter list ZETADYN 3C Factory set- Parameter Description Value range ting Conﬁguration of the function of the digital outputs O1 … O4 f_O1 under "CONFIG=free" (For description of the functions, see MotContact f_O2 MB_Brake table) RB-Invers f_O3 MotContact V<V_G1...
Page 83 Conﬁguration Masora Binary input 2 Speed default through binary coding 29:MBIN0 Conﬁguration Masora Conﬁguration Masora Switching the ZETADYN 3C to Standby 2 function to save en- 30:STANDBY2 Standby 2 ergy Touch mode for special applications Positive change 31:STEP+ Touch mode for special applications...
Page 84 Distance-dependent deceleration after 42: LZ standstill The deceleration from travel speed V1 depends on the distance programmed for the parameter S_10. Switching the ZETADYN 3C to Standby 1 function to save en- 43:STANDBY1 Standby 1 ergy ZArec ready ZArec monitoring function...
Page 85: Monitoring Menu
Original operating instructions Parameter list ZETADYN 3C Parameter Function Explanation Contact closes when the actual rope still can be used, for approx 1 year. Rope-change necessary Info rope Contact stays close until the down-counter will be reset. The output relay gives an impulse to the output at every travel direction change.
Page 86 Original operating instructions Parameter list ZETADYN 3C Factory set- Parameter Description Value range ting Motor brake monitoring Input of number and function of the brake monitoring contacts used OFF:no brake monitoring connected 1*NC: 1x normally closed contact (Contact closed when brake...
Page 87: Start Menu
Original operating instructions Parameter list ZETADYN 3C Factory set- Parameter Description Value range ting Automatic arameter control Parameter values are checked for plausibility when entered. The values are corrected or additional parameters changes if neces- sary (see chapter "Error Diagnosis / Automatic Parameter Check")
Page 88: Acceleration Menu
Original operating instructions Parameter list ZETADYN 3C Start-up time sequence 10.9 Acceleration menu Deﬁnition of acceleration ramp. Parameter Description Value range Factory setting Positive acceleration A_POS 0.25 ... 2.00 m/s² Lower round off during positive acceleration, a higher value R_POS1 will be calcu- 20 ...
Page 89: Decelerating Menu
Original operating instructions Parameter list ZETADYN 3C Danger! Crashing of elevator car due to too long a delay path at high speed Risk of death, severe injury and/or signiﬁcant material damage Set the deceleration ramp so that the elevator car does not crash.
Page 90: Stop Menu
Original operating instructions Parameter list ZETADYN 3C 10.12 Stop menu Chronological sequence after reaching speed 0 during stopping procedure. Factory set- Parameter Description Value range ting Hold speed 0 During time T_4, the motor is maintained at speed 0 after reach- 0.0 ...
Page 91: Parameter Set 2 Menu
Original operating instructions Parameter list ZETADYN 3C Information The paramters which are necessary for the Open-Loop-operation are only displayd with the paramter C_MOD=U/f. The parameters are described in the chapter Open-Loop-operation". 10.14 Parameter set 2 menu A second set of parameters can be stored in the inverter. This can be used for: •...
Page 92: Statistic Menu
Original operating instructions Parameter list ZETADYN 3C 10.15 Statistic menu All statistical data can be called up in the Statistic menu. The data remain saved even after the frequency inverter has been switched off. Reading out the error list and deleting the error memory are described in the "Error diagnosis"...
Page 93: Memory Card Menu
Original operating instructions Parameter list ZETADYN 3C 10.16 Memory Card menu Contains the parameters for the various functions in association with a memory card. Information Not all parameters are visible when the Memory Card menu is opened in the basic level.
Page 94: Mmc-Recorder Menue
Original operating instructions Parameter list ZETADYN 3C 10.17 MMC-Recorder menue With the assistance of the memory card it is possible to make measurements on the frequency inverter without notbook. the measurement will be conﬁgurated in the MMC-Recorder menu. Factory set-...
Page 95: Encoder Adjustment Menu
Original operating instructions Parameter list ZETADYN 3C Factory set- Parameter Description Value range ting Conﬁguration of the measuring channels 1-4 with analog meas- CHN1 urement values CHN2 0...299 1: setted speed [m/s] CHN3 3: acutal speed [m/s] CHN4 6: Internal status (inverter status) 16: ﬂux build-up current [A]r...
Page 96: Safety Gear Menu
Original operating instructions Parameter list ZETADYN 3C 10.19 Safety gear menu Conﬁguration of the data used for the "Safety gear" function. The procedure for the safety brake is described in the "Special functions" chapter. Factory set- Parameter Description Value range...
Page 97: Power Section Menu
Original operating instructions Parameter list ZETADYN 3C 10.21 Power section menu Conﬁguring the tolerances of the internal power stage. Factory set- Parameter Description Value range ting Pulse width modulation operating mode M_PWM Auto: PWM frequency is changed depending on the power stage temperature and load.
Page 98: Za-Intern Menu
Original operating instructions Parameter list ZETADYN 3C 10.24 ZA-Intern menu Parameterisation of internal measuring and monitoring functions Factory set- Parameter Description Value range ting Password for the indication of additional parameter PW_S9 Deﬁnition of motor phase checking on start-up UVW_CHK Single:1.Motor phases will be check with the ﬁrst travel after...
Page 99: Info Menu
-A: Typ ZETADYN 3BF for asynchronous motors SN: 06128238/x001 -S: Typ ZETADYN 3BF für synchronous motors 3.24-110308xx -SD:Typ ZETADYN 3C with integrated brake contactors for synchronous machines -X: unknown type Line 3: Serial number/type consecutively numbered /0xxx: type ZETADYN 3BF...
Page 100 Original operating instructions Parameter list ZETADYN 3C Page 04: Mot Line 2: Mot - - - - - - - - - - - - Bar chart of motor speed zzz _ _ _ _ _ _ _+0% Slip in % real: 0rpm 0V Load angle in °...
Page 101 Original operating instructions Parameter list ZETADYN 3C Page 06: RegLimits Online display of whether a control loop has reached the limit RegLimits - - - - - - - - Line 2: SP IQ ID PS U SP: Speed controller LIM:..
Page 102 Original operating instructions Parameter list ZETADYN 3C Page 10: Cu-Ports Online-display Cu Ports - - - - - - - - Line 3: In: Out: 1…8: digital inputs I1…I8 12345678 BC C12 1234 BC: Function and temperature monitoring of brake resistor or brake chopper ..
Page 103 Original operating instructions Parameter list ZETADYN 3C Page 12: Power2 Cause for excess current malfunction Power2 - - - - - - - - - - Line 2: ERR_EXT U. OC: ... ERR_EXT: Excess current message (display is not saved; point is only displayed if excess SRC_APP.
Page 104 Original operating instructions Parameter list ZETADYN 3C Display 1 Page 16: DCP-Dist. Online-display DCP-Dist. - - - - - - - - Line 2: sv_I7: +0002210mm Display of the current remaining path sv: +0002198mm Line 3: Prg:Rea 1.15:x.xxm/s Display of the remaining path required...
Page 105 Original operating instructions Parameter list ZETADYN 3C page 16: CAN Error information Information about telegram errors in CANopen lift operation CAN Error Info------ Line 2 (from left to right): Err act. Last:No Err Error status Rec Tra Warn Pas off...
Page 106 Original operating instructions Parameter list ZETADYN 3C Page 19: InfoBus Display of the inverter conﬁguration InfoBus - - - - - - - - - Line 2: Ident No 01234567 Ident no. of the internal assemblies Exist: xxxx 0: Controller Unit (CU)
Page 107: 11 Travel Options
Original operating instructions Travel options ZETADYN 3C 11 Travel options 11.1 Normal travel The ﬁgure shows the sequence of a trip between two ﬂoors with the corresponding input and output signal processes. You can ﬁnd a detailed description of the various acceleration and deceleration processes in this chapter.
Page 108: Optimizing Start Up Behavior
Original operating instructions Travel options ZETADYN 3C Start-up and acceleration RF Controller enable V_1 Positioning speed V_3 Travel Speed RV1 / RV2 Direction default RB Controller ready MB_Brake Mechanical brake 11.3 Optimizing start up behavior Optimizing the start up behavior is only necessary if there is a negative inﬂuence on the travel comfort (e.g.
Page 109: Damping The Start-Up Jerk
Original operating instructions Travel options ZETADYN 3C Time optimization through contactor monitoring With monitoring of contactors activated (Monitors/CO activated) and monitor contacts connected the time T_0 is optimised. As soon as the contactors are closed, the time T_0 is interrupted and the time T_1 started.
Page 110: Optimizing The Acceleration
Original operating instructions Travel options ZETADYN 3C Start-up variations Controller enable Positioning speed Travel Speed RV1 / RV2 Direction default Controller ready MB_Brake Mechanical brake Flux build-up time Brake opening time Speed=0 K_START MOD1 / MOD2 (Speed control) MOD3 (position- & speed control)
Page 111: Traveling Speed Defaults
Original operating instructions Travel options ZETADYN 3C 11.5 Traveling speed defaults After entering the installation speciﬁcations and carrying out the automatic parameter assignment, the traveling speeds "V_2" and "V_3" are pre-conﬁgured in the Travelling menu, dependent on "V*". Description Parameter...
Page 112: Normal Stop During Path Dependent Deceleration
Original operating instructions Travel options ZETADYN 3C 11.6.1 Normal stop during path dependent deceleration When the switch off point for the traveling speed is reached, the conﬁgured ﬁnal speed V_3 has been reached. Deceleration is initiated Travel at positioning speed V_1 Positioning speed V_1 is switched off.
Page 113: Arch Travel With Path-Dependent Deceleration
Original operating instructions Travel options ZETADYN 3C 11.6.2 Arch travel with path-dependent deceleration If the selected ﬁnal speed (V_2 or V_3) is not reached with short ﬂoor clearances, the frequency inverter carries out arch travel. Independent of the speed reached upon the interrupt time point, the identical crawl paths are always achieved through the arch travel.
Page 114: Time-Dependent Deceleration
Original operating instructions Travel options ZETADYN 3C 11.7 Time-dependent deceleration Time-dependent deceleration is activated for all speed transitions if the menu Decelerating/S_ABH = OFF. With the exception of decelerations of: • V_3 R V_1 • V_2 R V_1 the decelerations are operated time-dependent. They are independent from the conﬁgured function of...
Page 115: Deceleration When Traveling Speed Has Not Been Reached
Original operating instructions Travel options ZETADYN 3C 11.7.2 Deceleration when traveling speed has not been reached When the switch off point for the traveling speed is reached, the conﬁgured ﬁnal speed V_3 is not reached. Deceleration is initiated Travel at positioning speed V_1 Positioning speed V_1 is switched off.
Page 116: Optimizing Deceleration
Original operating instructions Travel options ZETADYN 3C 11.8 Optimizing deceleration The deceleration ramp is deﬁned by the parameter in the Deceleration menu. By changing the parameter values, you can adapt the curve shape to the requirements Deceleration ramp RF Controller enable...
Page 117: Crawl Path Optimization
Original operating instructions Travel options ZETADYN 3C 11.9 Crawl path optimization Improvement of: • Too long creep paths with travelling speed V_1 non-ﬂush stopping due to V_1 being prematurely switched off • without additional installation work. Using the crawl path optimization in the menu:...
Page 118: Optimizing Stopping
Original operating instructions Travel options ZETADYN 3C Deceleration with optimized crawl path RF Controller enable V_1 Positioning speed V_3 Travel Speed RV1 / RV2 Direction default RB Controller ready MB_Brake Mechanical brake 11.10 Optimizing stopping Stopping time sequence T_5a T_5b...
Page 119: Optimizing The Step Alignment
Original operating instructions Travel options ZETADYN 3C Time optimization through brake monitoring If the brake monitoring is activated (menu Monitoring/BR≠Off) and the monitor contacts are con- nected, time T_5 is optimized. As soon as the brakes are closed, time T_5 is aborted and time T_5b started.
Page 120: Direct Leveling
Original operating instructions Travel options ZETADYN 3C 11.12 Direct leveling Information Direct leveling is only possible when using the DCP2 or DCP4 protocols and an absolute shaft copy system! During direct leveling, the control system predetermines the frequency inverter the residual path to be traveled up to the stopping point.
Page 121: Readjustment
Original operating instructions Travel options ZETADYN 3C 11.13 Readjustment Correction of the rope elongation under load and relieving the load on the car. The rope elongation is evaluated by the control system. The readjustment speed is conﬁgured in the Travelling/V_Z" menu and controlled through a digital input (conﬁgured to V_Z).
Page 122: Fast-Start
Original operating instructions Travel options ZETADYN 3C 11.15 Fast-start The motor is energized as the cabin door closes and the mechanical brake is opened. Motor speed is controlled to 0. This makes it possible to start travel immediately the door is closed.
Page 123: Monitoring Functions For Quickstart
Original operating instructions Travel options ZETADYN 3C Quickstart with standard actuation RF Controller enable v=0 Hold speed 0 V1 Positioning speed V3 Travel speed V_3 Quick start with DCP actuation RV1 / RV2 Direction default B0 Converter enable RB Controller ready...
Page 124: 12 Emergency Evacuation
Original operating instructions Emergency evacuation ZETADYN 3C 12 Emergency evacuation 12.1 Evacuation with 1-phase mains supply 230V AC Due to the low power requirements of a synchronous drive, it is possible to carry out an evacuation trip in the motoric and generatoric direction.
Page 125: Parameterisation
Original operating instructions Emergency evacuation ZETADYN 3C 12.1.1 Parameterisation (1) The following prerequisites must be present: The direction of travel of the car is downwards with Standard 24 V signal on input conﬁgured to Command byte 1, Bit 4 has 1-sig- "RV2"...
Page 126: Evacuation With Ups
Original operating instructions Emergency evacuation ZETADYN 3C 12.2 Evacuation with UPS Due to the low power requirements of a synchronous drive, it is possible to carry out an evacuation trip at half-load or in the direction of the pulling load using a commercially available UPS. An evacuation...
Page 127: Evacuation Through Ups With Minimum Power
Original operating instructions Emergency evacuation ZETADYN 3C 12.2.2 Evacuation through UPS with minimum power Information - Evacuation through UPS with minimum power Load-dependent starting, cannot be optimized • Evacuation only possible in the direction of the pulling load • •...
Page 128 Original operating instructions Emergency evacuation ZETADYN 3C (4) Evacuation type default Conﬁgure the parameter F_PARA2 = UPS in the Parameter set 2 menu. Parameter set 2 F_PARA2 UPS - " - " Function parameter set 2 (5) Presetting the stator resistor in synchronous motors Conﬁgure the synchronous motor's stator resistor in the Parameter set 2 / RS_UPS menu...
Page 129: Improving The Positioning
Original operating instructions Emergency evacuation ZETADYN 3C (8) Switch off times in which the motor is kept at speed 0: Conﬁgure in the Start/T_3 = 0 menu Start-up - " - " Maintain speed=0 Conﬁgure in the Stop/T_4 = 0 menu Start-up - "...
Page 130: Connection Diagram For Ups To Zetadyn 3
Original operating instructions Emergency evacuation ZETADYN 3C 12.4 Connection diagram for UPS to ZETADYN 3 1 Uninterruptible power supply 2 Phase failure relay 3 elevator control system 4 Output paramterised to "Evac.Dir" function (information direction of generator) 5 Input parameterised for "PARA2" function S1 Relay is active when all 3 phases of the power supply are connected.
Page 131: Emergency Evacuation By Opening The Brakes
Caution! Short-circuiting the motor windings must be authorized by the motor manufacturer. This is tested and CAUTION! guaranteed in Ziehl-Abegg motors. 12.5.1 Monitor function Monitoring of evacuation direction and evacuation speed during the evacuation process.
Page 132: 13 Error Diagnosis
Original operating instructions Error diagnosis ZETADYN 3C 13 Error diagnosis 13.1 Travel abort and acknowledgement during malfunctions 13.1.1 Travel abort If the frequency inverter detects an error, the actual travel program is aborted and following outputs are switched off immediately: ST –...
Page 133: Software Update
Original operating instructions Error diagnosis ZETADYN 3C Condition of the DCP connection The two LEDs "Error (red)" and "Run (green)" are available to diagnose the DCP connection. LED status Operation condition fast ﬂashing With activated DCP function, the DCP connection is not present or is...
Page 134: Delete Error Memory
Original operating instructions Error diagnosis ZETADYN 3C The following information is displayed when the error list is opened and the key is pressed additionally: ? B R : F a h r t - F e h l e r...
Page 135: Error List
Original operating instructions Error diagnosis ZETADYN 3C 13.5 Error list All error messages are stored in the Statistic / ST_LST menu (see "Error diagnosis / error memory" chapter) 13.5.1 Masc-Funktion You can deactivate individual monitoring functions by inputting an item in the error mask (see "Parameter list/Monitoring"...
Page 136: Error 1Xx
Original operating instructions Error diagnosis ZETADYN 3C 13.5.4 Error 1xx Hardware conﬁguration error • • Software error Error no. Error text Error cause Inverter / CU does not have a serial number, e.g. after a component replace- ● Serial no. missing...
Page 137 Original operating instructions Error diagnosis ZETADYN 3C Error no. Error text Error cause Fault:When using a feedback unit in connection with a brake resistor the ● temperature monitor of the brake resistor is not programmed Input PFU_BR miss. Remedy: Parameterise digital input (preferably X_BR4) in the "Control" menu to the "PFU_BR"...
Page 138: Error 3Xx
Original operating instructions Error diagnosis ZETADYN 3C 13.5.6 Error 3xx Error before trip start • Error no. Error text Error cause Error: No communication between the application processor and the motor ● ● management processor during start due to an error during the update...
Page 139 Original operating instructions Error diagnosis ZETADYN 3C Error no. Error text Error cause Error: Too large a difference between the position determined by the absolute rotary encoder and the position calculated from the encoder pulses Remedy: Check the encoder, ENC: Count-Dif Check rotary encoder line Check encoder connection (e.g.
Page 140: Error 4Xx
Original operating instructions Error diagnosis ZETADYN 3C Error no. Error text Error cause Error: Internal defect of the device, overcurrent in the power stage MP:ERR_EXT active ● ● 13.5.7 Error 4xx Trip abort to protect the frequency inverter • •...
Page 141: Error 5Xx
Original operating instructions Error diagnosis ZETADYN 3C Error no. Error text Error cause DC: U > UDC_MAX Error: Intermediate circuit has undercut the permissible value for "UDC_MAX" ● ● (Menu "Power section") during travel Remedy: Check the setting for the "UDC_MAX! value in the "Power section"...
Page 142 Original operating instructions Error diagnosis ZETADYN 3C Error no. Error text Error cause ENC: Sig.Int. Error: At target speed of >10 cm/s, inverter does not receive an encoder signal ● ● Remedy: check motor connections (U R U; V R V; W R W),...
Page 143 Original operating instructions Error diagnosis ZETADYN 3C Error no. Error text Error cause ENC: 1387 ADC Limit Fault:signal track A or B of the absolute value or sinus encoder exceeding ● ● permitted limit value during travel Fault entry not made until end of travel...
Page 144 Original operating instructions Error diagnosis ZETADYN 3C Error no. Error text Error cause PFU Alarm Error: Monitor contact of the power feedback unit opens during operation of ● the ZETADYN Remedy: Check connection of the feedback unit function monitor, Check function monitor of power feedback unit,...
Page 145: Error 7Xx
Original operating instructions Error diagnosis ZETADYN 3C Error no. Error text Error cause RV1/RV2:Change Fault: Change the direction speciﬁcation during active travel ● ● Additional information: Display of the set direction 1 = RV1 3 = RV2 Remedy: Check control of travel directions 13.5.9...
Page 146: Error 9Xx
Original operating instructions Error diagnosis ZETADYN 3C Error no. Error text Error cause CAN: Timeout Enab.- Error: Det. Control system gives command "Enable Operation" not within T_CMD Adjustment: Increase time for T_CMD CAN: Timeout Dis. Op. Error: Control system gives command "Disable Operation" not within T_CMD...
Page 147 MP:ERR_EXT active Error: internal error message of the output stage ● Remedy: Switch frequency inverter off and then back on Replace the device (only after consulting the ZIEHL-ABEGG hotline) TD_CNT: Drive Limit Error: Number of maximum drives reached! ● Only one travel with the actual rope remains.
Page 148: Information Texts
Original operating instructions Error diagnosis ZETADYN 3C 13.5.12 Information texts An information text appears in the display for approx. 2 s for faults which are not saved in the fault list. Information text Cause CO-Interrupt During a non distance-dependent travel (speeds V4 ... V7) the travel contactors are opened.
Page 149: Operating Conditions Of The Inverter
Original operating instructions Error diagnosis ZETADYN 3C 13.6 Operating conditions of the inverter The frequency inverter software divides the operating curve into various sections. Each of these sections is assigned a status number that refers to a deﬁned service condition.
Page 150: Frequent Startup Problems
Original operating instructions Error diagnosis ZETADYN 3C 13.7 Frequent startup problems Problem Cause Adjustment Frequency inverter does not start Brake resistance is connected to Brake resistance is connected to the after switching on the +DC and -DC terminals on ter-...
Page 151: 14 Energy Saving
Original operating instructions Energy saving ZETADYN 3C 14 Energy saving 14.1 Stand-by function frequency converter To save energy at standstill the frequency inverter ZETADYN 3 can be switched to stand-by mode. Internal components of the frequency inverter are switched off in stand-by mode. This means that the frequency inverter has a much lower power loss at standstill.
Page 152: Power Feedback Unit (Pfu)
Original operating instructions Energy saving ZETADYN 3C Conﬁgure digital input in theControl systemmenu toSTANDBY2. Control f_I08 STANDBY2 - " STANDBY2 - " Function I08 Activation of the STANDBY2 digital input: Inverter switches to stand-by 2 mode • Output ST fault remains activated •...
Page 153: Electrical Connection Stand-By Mode
Original operating instructions Energy saving ZETADYN 3C Deactivation of the digital output PFU: Power feedback unit switches to standby mode • The time between the end of travel and activation of the PFU output can be speciﬁed with the Encoder & BC/T_PFU parameter.
Page 154 Original operating instructions Energy saving ZETADYN 3C The combination power feedback unit + brake resistor must be entered in the Encoder & BC/BC_Typ menu Encoder & BC BC_TYP PFU+BR17 - " PFU+BR25 - " BR/BC type Connection and parameterisation temperature monitor brake resistance The temperature monitor is connected to a digital input (X-IN or X-BR).
Page 155: 15 Special Functions
Traveling is prohibited before an absolute encoder offset alignment has been performed! Information In ZIEHL-ABEGG motors, the absolute value encoder is already calibrated to the offset value "0" ex works. It is no longer necessary to perform an absolute encoder offset alignment! R-TBA08_03-GB 1619 Part.-No.
Page 156: Load-Free Alignment Ssi-Encoder
Original operating instructions Special functions ZETADYN 3C Options for calibrating an absolute value encoder The frequency converter ZETADYN 3C has two different methods of calibrating the absolute value encoder: • load-free calibration of theabsolutevalue encoder calibration of the absolute value encoder with brake closed •...
Page 157 Original operating instructions Special functions ZETADYN 3C Carrying out the load-free alignment with SSI-encoder MMC Recorder Select menu Encoder adjustment ->Encoder adjust. Safety gear HW-Ident. Encoder-adjust. Select parameter "ENC_OFF" ENC_OFF 0.00 - " Enter "ENC_OFF=0" 0.00 - " Encoder Offset Encoder-adjust.
Page 158 Original operating instructions Special functions ZETADYN 3C Adjust encoder mechani- cally? Adjustment by entering the offset value: Mechanical adjustment of the encoder: The encoder is not moved mechanically, the off- Adjust the encoder as exactly as possible to the set value is retained and is corrected by entering value 0 °...
Page 159: Load-Free Alignment Endat-Encoder
Original operating instructions Special functions ZETADYN 3C 15.2.2 Load-free alignment EnDat-Encoder When aligning the EnDat encoder, the frequency inverter supplies the motor with direct current. During this, the rotor jumps to the middle of the nearest poles. In this rotor position, the offset value is stored in the encoder, which sets the encoder to the “0“...
Page 160 Original operating instructions Special functions ZETADYN 3C Difference within Display of difference between calculated and measured angle between 2 one pole -1.89 poles ! Stop Inspection ! End the adjustment procedure by switching off the inspection run. The offset value is saved in the encoder.
Page 161: Checking The Load-Free Alignment Of The Ssi- & Endat-Encoders
Original operating instructions Special functions ZETADYN 3C 15.2.3 Checking the load-free alignment of the SSI- & EnDat-encoders When checking the encoder offset, the frequency inverter supplies each individual pole in the motor with direct current. The offset is determined on each pole and the average offset is calculated from that.
Page 162 Original operating instructions Special functions ZETADYN 3C WAIT 0/0A 36C Information is shown in the display during automatic adjustment: ||- - - - - - -80° Line 1: ACT >> prog:+15859 0/0A: Current in motor phase U / V POL:2 real:+15859...
Page 163: Rotary Encoder Calibration With Closed Brake
Original operating instructions Special functions ZETADYN 3C 15.2.4 Rotary encoder calibration with closed brake If the encoder is calibrated with the brake closed, there is no need to take the cables off the traction sheave. This allows calibration to be performed with much less effort.
Page 164 Original operating instructions Special functions ZETADYN 3C *Set test current Motor voltage is increased until motor current ﬂows. 0 8.8A 23V Calibration is performed. Stop inspection ! Release inspection run push-button *Result: 2.7A Result of the adjustment is displayed (176 / 356) 132-222 ->...
Page 165: Alignment Absolute Encoder Type Ern1387
Original operating instructions Special functions ZETADYN 3C 15.2.5 Alignment absolute encoder type ERN1387 The calibration of absolute value encoders of type ERN1387 corresponds to calibration with brake closed. Information To minimize inaccuracies in determination of position, the encoder calibration must be performed 4 times with the brake closed! The traction sheave needs to be turned through approx.
Page 166: Error Messages During Encoder Offset Alignment
Original operating instructions Special functions ZETADYN 3C 15.2.6 Error messages during encoder offset alignment Error no. Error text Error cause Measurement was aborted too soon Drop out of inspect. Phase current too small Iu < 200 mA Phase UVW is missing Iv, Iw <...
Page 167: Safety Brake
Original operating instructions Special functions ZETADYN 3C 15.3 Safety Brake Function to release the car from the safety gear. In this function, the motor builds up its maximum torque dependent on the conﬁgured values for the pulse sequence, thus attempting to pull the car from the arrester.
Page 168 Original operating instructions Special functions ZETADYN 3C Possible errors during safety gear mode Error no. Error description The travelling was interrupted too early by the user. Travel command has to be longe existent. No absolute encoder existent. Check encoder connection.
Page 169: Reset
Operating the motor without encoder offset alignment can cause uncontrolled motor movements! Attention! - Reset 90 and 99 Any pre-conﬁguration carried out in the ZIEHL-ABEGG factory is lost when the reset is carried out. CAUTION! The parameters are allocated the factory settings. These do not correspond to the pre-conﬁg-...
Page 170: Memory Card
The update is available at: • Internet (www.ziehl-abegg.com) • Email with software from ZIEHL-ABEGG Memory card from ZIEHL-ABEGG written with software • Caution! Carry out a supervised inspection trip after completing the update! 15.5.1.1 Software update with the ZApad operating terminal Perform a software update Insert the memory card in the X-MMC card slot on the controller unit (see ﬁgure bottom right).
Page 171: Software Update Without The Zetapad Operating Terminal
Original operating instructions Special functions ZETADYN 3C Statistics Select "Memory Card" menu ->Memory Card Conﬁrming menu selection MMC Recorder Encoder-adjust. Memory Card Select parameter "UPDATE" UPDATE - " Conﬁrming menu selection - " Enter "UPDATE=27" Conﬁrm with the key. The update is performed and last a maximum 5 minutes.
Page 172: Error Flash Code During A Software Update
Original operating instructions Special functions ZETADYN 3C 15.5.1.3 Error ﬂash code during a software update If an error occurs during the software update, a ﬂash code is issued by LED OP1 for the corresponding error message. 1 Quickly ﬂashing (10 pulses/s) 2 Break (1 s) 3 Slowly ﬂashing (Number of pulses corresponds to the error message in the table below)
Page 173: Loading Parameters
Original operating instructions Special functions ZETADYN 3C 15.5.3 Loading parameters With identical systems, the saved parameters of an inverter can be loaded into the inverters of the other systems. Statistics Select "Memory Card" menu ->Memory Card Conﬁrming menu selection MMC Recorder Encoder-adjust.
Page 174: Performing Measurements
Original operating instructions Special functions ZETADYN 3C 15.5.5 Performing measurements It is possible to perform measurements on the frequency inverter. These measurements are conﬁg- ured in the MMC-Recorder menu and can be saved on the memory card. A description of the individual parameters of the MMC-Recorder menu can be found in the chapter "Parameter List /...
Page 175: Loading Conﬁgurations
Original operating instructions Special functions ZETADYN 3C 15.5.7 Loading conﬁgurations Saved conﬁgurations of parameters can be loaded from the memory card into the frequenc inverter by entering the respective conﬁguration number. The parameters list saved in the "CONFIG" folder is loaded into the frequency inverter for this.
Page 176: Checking The Motor Phases
Original operating instructions Special functions ZETADYN 3C 15.6 Checking the motor phases To avoid undeﬁned motor activities due to wrong connection, short circuit , broken wires, etc, the motor phases will be checked during the start procedure. Therefor the current in the phases U/V/W will be measured before the brakes are opening.
Page 177: Encoder-Less Operation (Open-Loop)
Original operating instructions Special functions ZETADYN 3C 15.8 Encoder-less operation (Open-Loop) Information Restrictions with Open-Loop-operation: • no distance dependent deceleration no arch-travel • possibly higher heating of the motor • • worse positioning accuracy than with Closed-Loop-operation worse travel confort than with Closed-Loop-operation •...
Page 178: Parameter For Open-Loop-Operation
Original operating instructions Special functions ZETADYN 3C 15.8.2 Parameter for Open-Loop-operation For the Open-Loop-operation additional parameters to improve the travel performance are available in the menu Controller. The parameters are visible only if operation without an encoder is activated. If it is necessary to change parameters, the parameter Controller/UF_ED=manually must be entered.
Page 179: Functions With Open-Loop-Operation
Original operating instructions Special functions ZETADYN 3C 15.8.3 Functions with Open-Loop-operation 15.8.3.1 U/f-characteristic curve With entering the motor data in the menu motor name plate the parameters "U0", "U1", "f1" and "f2" will be pre-assigned. By these parameters the U/f-characteristic curve will be deﬁned. The U/f- characteristic curve sets the motor voltage depending on the frequency of the rotating ﬁeld in the...
Page 180: Slip-Compensation
Original operating instructions Special functions ZETADYN 3C 15.8.3.3 Slip-compensation With asynchronous motors the slip (difference between synchronous speed and asynchronous speed) is proportional to the load of the motor and therefore porportional to the motor current. This leads to different travel speeds in upwards and downwards direction with the same load.
Page 181: Tilting Protection
Original operating instructions Special functions ZETADYN 3C 15.8.3.4 Tilting protection Avoids an uncontrolled tilting of the speed. Functionality: The motor current is recorded by a ﬁlter (parameter "s_FIL"). If the setted limit value for the current (Parameter "I_KIPP") is exceeded, the setpoint for the speed will be reduced linear to the motor current.
Page 182: Operation With A 3-Phase 230 Vac Power Supply
Original operating instructions Special functions ZETADYN 3C 15.9 Operation with a 3-phase 230 VAC power supply The ZETADYN 3 frequency inverter can be operated with a 3~ 230 VAC power supply. For this purpose, it is only necessary to adapt various monitoring functions to the lower power supply.
Page 183: Controlled Emergency Stop In Inclined Elevators
Original operating instructions Special functions ZETADYN 3C 15.10 Controlled emergency stop in inclined elevators If an emergency stop is implemented in inclined elevators by suddenly closing the brakes, the abrupt stop can lead to injury to passengers. To avoide this, the cabin should also be braked controlled in emergency stop.
Page 184: Travel Direction Counter
The coded password is shown with the parameter "TD_PWC" in the menu Statistics "Statistic". TD_PWN 0 With the coded password the ZIEHL-ABEGG SE can decode the original pass- ->TD_PWC 21689 word. *Encrypted password For example if the owner has forgotten it.
Page 185: Output Functions
Original operating instructions Special functions ZETADYN 3C 15.11.3 Output functions Two special counter functions can be assigned to the digital outputs of the ZETADYN 3 when using the change of direction counter: Parameter Function Explanation Rope-change necessary Contact closes when the actual rope still can be used, for approx Info rope 1 year.
Page 186: Activation Of The Zetadyn Lock In Case Of A Malfunctioning Brake Circuit
Function test according to EN81-1:1998+A3:2009 The self-monitoring test required according to EN81-1:1998+A3:2009 Enclosure F8.3.2 is performed for every software version during internal software tests at ZIEHL-ABEGG. For this, 10 test runs are made and the function of the self-monitoring checked.
Page 187: 16 Enclosure
Original operating instructions Enclosure ZETADYN 3C Repeat test step 2 for every monitor input. 16 Enclosure 16.1 Technical data ZETADYN 3C 16.1.1 ZETADYN 3C011 - 032 ZETADYN 3Cx011 3Cx013 3Cx017 3Cx023 3Cx032 Electrical data Mains connection voltage 3~ 180 ... 440 absolut...
Page 188 Original operating instructions Enclosure ZETADYN 3C 16.1.2 ZETADYN 3C040 - 074 ZETADYN 3Cx040 3Cx050 3Cx062 3Cx074 Electrical data Mains connection voltage 3~ 180 ... 440 absolut Mains frequency [Hz] 50 / 60 (±1,5 Hz) Typ. motor output (400 V) [kW]...
Page 189: Eu Declaration Of Conformity
Original operating instructions EU declaration of conformity ZETADYN 3C EU declaration of conformity - Translation - 16.2 (english) A-KON16_08-GB 1615 Index 001 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer is solely responsible for issuance of the EU declaration of conformity.
Page 190 Original operating instructions EU declaration of conformity ZETADYN 3C ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division Technical Director Drive Division (name, function) (name, function) (signature) (signature) R-TBA08_03-GB 1619 Part.-No. 00163322-GB 190/204...
Page 191: Adjustment Card
Original operating instructions EU declaration of conformity ZETADYN 3C 16.3 Adjustment card "Motor name plate" menu Control system menu Start menu MOT_TYP CONFIG M_START MO_DR K_START CTRL f_I01 f_I02 f_I03 f_I04 V_T3 f_I05 BRK_DMP cos phi f_I06 M_Max f_I07 Acceleration menu...
Page 192: Brake Resistor Allocation
Original operating instructions EU declaration of conformity ZETADYN 3C 16.4 Brake resistor allocation Inverter Brake resistor Part no. BR11-A 357171 ZETADYN 3__011 BR17 357216 ZETADYN 3__013 BR17 357216 ZETADYN 3__017 BR17 357216 ZETADYN 3__023 BR25 357217 BR25 357217 ZETADYN 3__032...
Page 193: Type Designation
Original operating instructions EU declaration of conformity ZETADYN 3C 16.5 Type designation 0xx - 1 ZETADYN Series 3rd generation Structure Basis unit for synchronous and asynchronous motors not including line reactor, radio interference ﬁlter and motor contac- tors Complete unit for asynchronous motors Including power choke, ﬁlter and motor contactors and brake contac-...
Page 194: Part No
Original operating instructions EU declaration of conformity ZETADYN 3C 16.6 Part no. Frequency converter for asynchronous motors Frequency converter for synchronous motors ZETADYN 3CA011 352180A ZETADYN 3CS011 352180S ZETADYN 3CA013 352181A ZETADYN 3CS013 352181S ZETADYN 3CA017 352182A ZETADYN 3CS017 352182S...
Page 195: Certiﬁcates
Original operating instructions EU declaration of conformity ZETADYN 3C 16.7 Certiﬁcates R-TBA08_03-GB 1619 Part.-No. 00163322-GB 195/204...
Page 196 Original operating instructions EU declaration of conformity ZETADYN 3C R-TBA08_03-GB 1619 Part.-No. 00163322-GB 196/204...
Page 197 Original operating instructions EU declaration of conformity ZETADYN 3C R-TBA08_03-GB 1619 Part.-No. 00163322-GB 197/204...
Page 198 Original operating instructions EU declaration of conformity ZETADYN 3C R-TBA08_03-GB 1619 Part.-No. 00163322-GB 198/204...
Page 199 Original operating instructions EU declaration of conformity ZETADYN 3C R-TBA08_03-GB 1619 Part.-No. 00163322-GB 199/204...
Page 200 Original operating instructions EU declaration of conformity ZETADYN 3C R-TBA08_03-GB 1619 Part.-No. 00163322-GB 200/204...
Page 201: Index
Original operating instructions EU declaration of conformity ZETADYN 3C 16.8 Index Dimensions Line reactor-radio interfer- Direct leveling ence ﬁlter 3~ 230 VAC power supply Disposal Load-free alignment EnDat- Distance-dependent deceler- Encoder ation Load-free alignment SSI-En- Acceleration menu down counter coder...
Page 202 Original operating instructions EU declaration of conformity ZETADYN 3C position mode power feedback unit Power section menu Preconﬁgured inverter Product safety Protective ground connection Readjustment Readout the error memory Recorder recycling Reset Residual current operated device (RCCB) Safety Brake Safety gear menu...
Page 203 Original operating instructions ZETADYN 3C R-TBA08_03-GB 1619 Part.-No. 00163322-GB 203/204...
Page 204 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Strasse · D-74653 Kuenzelsau Germany phone +49 (0) 7940 16-0 · fax +49 (0) 7940 16-249 drives@ziehl-abegg.de www.ziehl-abegg.com...

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Zetadyn 3bf

ZIEHL-ABEGG ZETADYN 3C Original Operating Instructions

1 General Information

2 Safety Instructions

3 Product Overview

4 Mechanical Installation

5 Electrical Installation

6 Accessories

7 Operation and Parameterising

8 Start-Up

9 Serial Communication

11 Travel Options

12 Emergency Evacuation

13 Error Diagnosis

14 Energy Saving

15 Special Functions

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Summary of Contents for ZIEHL-ABEGG ZETADYN 3C