ZIEHL-ABEGG ZA dyn 4B 110 Original Operating Instructions

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4B 110/180

Frequency inverter

Original operating instructions

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R-TBA15_01-GB 2014 Index 005

Part.-No. 00163453-GB

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Page 1 4B 110/180 Frequency inverter Original operating instructions Store for future use! R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB...
Page 2: Table Of Contents
Original operating instructions ZAdyn4B 110-180 Content General information ............Validity .
Page 3 Original operating instructions ZAdyn4B 110-180 Motor connection ........... . . 5.9.1 Cable cross section .
Page 4 Original operating instructions ZAdyn4B 110-180 6.1.3 Connection ........... Operation and parameterising .
Page 5 Original operating instructions ZAdyn4B 110-180 10.10 Travel menu ............10.11 Decelerating menu .
Page 6 Original operating instructions ZAdyn4B 110-180 Error diagnosis ............13.1 Travel abort and acknowledgement during malfunctions .
Page 7 Original operating instructions ZAdyn4B 110-180 15.8 Open loop operation (operation without encoder) ......15.8.1 Activate operating mode for open loop operation .
Page 8: General Information
Original operating instructions General information ZAdyn4B 110-180 1 General information Compliance with the following instructions is mandatory to ensure the functionality and safety of the product. If the following instructions given especially but not limited for general safety, transport, storage, mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recy- cling are not observed, the product may not operate safely and may cause a hazard to the life and limb of users and third parties.
Page 9: Exclusion Of Liability
Necessary modiﬁcations are incorporated into the next version. ZIEHL-ABEGG SEis not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modiﬁcations. Symbols description Asynchronous motors The contents in the operating instructions refer speciﬁcally to the operation of asynchronous motors.
Page 10: Pictographs
Original operating instructions Safety instructions ZAdyn4B 110-180 Pictographs Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Danger! General hazardous area. Death or severe injury or signiﬁcant property damage can occur if the corresponding precautions are not taken! Attention! Risk of moderate or minor injury if the corresponding precautions are not taken!
Page 11: Working On Device / Hazards Through Residual Voltage
All planned modiﬁcations must be authorized by the manufacturer in writing. Use only genuine spare parts / genuine wearing parts / genuine accessories from the ZIEHL-ABEGG SE.These parts were speciﬁcally designed for the device. There is no guarantee that parts from non- original sources are designed and manufactured in correspondence with load and safety require- ments.
Page 12: Employment Of External Personnel
Original operating instructions Product overview ZAdyn4B 110-180 The required personal safety gear is available to and used by the operating, maintenance and • repair personnel The operating instructions are always readily available at the location where the frequency inverter • is being used, are complete and are in legible condition •...
Page 13: Current Consumption Of The Zadyn4B In Acceleration
Original operating instructions Product overview ZAdyn4B 110-180 3.2.2 Current consumption of the ZAdyn4B in acceleration When selecting the ZAdyn4B, it is assumed that the motor to be controlled is loaded with the rated torque at the rated speed. Accelerating the motor requires additional torque. Generating this torque requires additional current of approx.
Page 14: Service & Maintenance
Original operating instructions Product overview ZAdyn4B 110-180 Series number Mains connection voltage Type designation Mains frequency Rated current for 60% on time Protection rating Touch current in protective earth line exceeds an alternating current of 3.5 mA, or a direct current of 10 mA CE mark DATA MATRIX code serial number...
Page 15: Disposal / Recycling
Original operating instructions Mechanical installation ZAdyn4B 110-180 Storage duration: 12 months at -20 ... +50 °C • • 24 months at -20 .. +45 °C 36 months at -20 .. +40 °C • If storage exceeds the stated maximum storage times, you must carry out a reformation of the capacitors before applying the entire mains voltage to the frequency inverter.
Page 16: Dimensions / Minimum Clearances
Original operating instructions Mechanical installation ZAdyn4B 110-180 Dimensions / minimum clearances ZD4B03M0 ZAdyn4B Dimensions/minimum distances in mm R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 16/200...
Page 17: Electrical Installation
Original operating instructions Electrical installation ZAdyn4B 110-180 5 Electrical installation Danger! It is forbidden to carry out work on the frequency inverter when it is live. Even after disconnection, the DC-link ( terminals X2: +DC / X2:-DC ) is still live. Wait at least 3 minutes before working on the device Danger! It is not permitted to operate the ZAdyn4B with the housing covers removed, as exposed live parts are...
Page 18 Original operating instructions Electrical installation ZAdyn4B 110-180 Information Please contact the manufacturer for information on adhering to the limit value class B in accordance with EN 55011. R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 18/200...
Page 19: Emc-Compatible Assembly Of The Control Cabinet
Original operating instructions Electrical installation ZAdyn4B 110-180 5.1.1 EMC-compatible assembly of the control cabinet The following points must be observed if the in chapter 5.1 mentioned standards are to be adhered see chapter 5.1 • Leadlength between radio interference ﬁlter and line •...
Page 20: Cables Motor / Brake Resistor
Original operating instructions Electrical installation ZAdyn4B 110-180 5.1.2 Cables motor / brake resistor 5.1.2.1 Cable length • Motor line: the maximum line length is 25 m. Brake resistor line: the maximum line length is 5 m. • In the case of a supply line > 25 m (motor line) or > 5 m (brake resistor line), it is no longer possible to guarantee compliance with DIN EN 12015 (Electromagnetic compatibility –...
Page 21: Device Structure/Position Of Connection Terminals
Original operating instructions Electrical installation ZAdyn4B 110-180 Device structure/position of connection terminals ZAdyn4B device structure 1 Power unit 2 Controller unit (with open loop control inputs and control outputs) Position of connection terminals on power unit 1 Motor/brake chopper/brake resistor 2 Mains connection Position of connection terminals on bottom of controller unit 13 X-MMC memory card...
Page 22: Wiring
Original operating instructions Electrical installation ZAdyn4B 110-180 Wiring The cores of the power line, motor line and the brake resistor line are routed through the channels on the top and bottom of the housing (see ﬁg.). Power line Channels on the bottom Motor cable Channels on the top, left Brake resistor cable...
Page 23: Mains Connection
Original operating instructions Electrical installation ZAdyn4B 110-180 Mains connection Danger! Before connecting to the mains, check if the technical data on the rating plate of the ZAdyn4B corresponds to the required connection values. 5.5.1 Network form The line ﬁlter and ZAdyn4B are designed for use in an earthed power supply system. Permissible network forms are: TN network •...
Page 24: Line Reactor-Radio Interference Filter
Compliance with standards and guidelines is achieved with the proper setup and the power choke and radio interference ﬁlter from ZIEHL-ABEGG. Connection diagrams showing the connection of the line reactor and the radio interference ﬁlter can be found in the chapter "Electrical installation / line connection (X1)".
Page 25: Allocation Of The Line Reactor-Radio Interference Filter To The Frequency Inverter
If an FI circuit breaker is required for special reasons (e.g. ﬁre prevention), an all-current sensitive FI circuit breaker type B must be used. For maximum operational reliability ZIEHL-ABEGG recommends the use of an FI circuit breaker with reference fault current of 300 mA for ﬁre prevention according to regulation VdS 3501.
Page 26: Motor Connection
Original operating instructions Electrical installation ZAdyn4B 110-180 L 1 . 1 L 2 . 1 L 3 . 1 400 V 230 V Control transformer in the mains feed line 1 Mains 3~ 400V/PE/50Hz 2 Line reactor-radio interference ﬁlter 3 Capacitor 4 Control transformer Recommended capacitor types for Cx: Epcos Typ B2583210µF/640V-AV...
Page 27: Contacting The Shielding In The Switch Cabinet
Original operating instructions Electrical installation ZAdyn4B 110-180 For operating synchronous motors 1 main contactor with 4 main contacts (2x normally open and 2x normally closed) and 2 main contactors with at least 2 main contacts (normally open) are required for the motor connection.
Page 28: Contacting The Shielding On The Motor
Connect the shielding on the motor side to the PE junction that is located directly on the motor housing. For pre-assembled motor cables from ZIEHL-ABEGG, the shield connection terminal is provided with a ring cable lug for the corresponding thread size.
Page 29: Brake Resistor
Original operating instructions Electrical installation ZAdyn4B 110-180 5.11 Brake resistor Attention! An existing temperature monitor must be connected to the ZAdyn4B without fail! CAUTION! The brake resistor or the brake chopper may be burnt out in the event of a fault! Attention! If the connection of a brake resistor (type BRxx) to the +DC and -DC terminals is faulty, it will emit a CAUTION!
Page 30: Digital Inputs (X-In)
Original operating instructions Electrical installation ZAdyn4B 110-180 5.12 Digital inputs (X-IN) For parallel control of the ZAdyn4B, 8 digital inputs are available as standard at connection terminal X-IN. The inputs are pre-parametrised but can be assigned other functions by changing the parame- ters.
Page 31: Connection With Internal Power Supply
Original operating instructions Electrical installation ZAdyn4B 110-180 5.12.2 Connection with internal power supply +24V X-IN +24V (10) (11) (12) (13) Connection of digital input with internal power supply 1 Brake control () terminal designation of connector * Wire number of the pre-assembled connecting lead X-I Information When using the internal power supply a bridge must be inserted between the terminals +24V / +24V_IN and between GND / GND_IN.
Page 32: Binary Travelling Speed Default
Original operating instructions Electrical installation ZAdyn4B 110-180 The input assignments dependent on the conﬁguration: Inputs Conﬁguration 00:Free RV1 UP Free* DOWN 01:ZA_IO RV1 UP Free* DOWN 03:BP_IO RV1 UP Free* DOWN 08:KN_IO RV1 UP Free* DOWN 11:NL_IO RV1 UP Free* DOWN 13:SS_IO RV1 UP...
Page 33: Inverting The Logic Of The Digital Inputs
Original operating instructions Electrical installation ZAdyn4B 110-180 Free binary allocation (CONFIG=25:X_BIN) Travelling speeds can be freely allocated to the binary codes. The allocation is made using the parameters Control/X_BIN1...X_BIN7. Input function Travel speed V_3 XBIN2 XBIN1 XBIN0 Control/X_BIN1 Control/X_BIN2 Control/X_BIN3 Control/X_BIN4 Control/X_BIN5 Control/X_BIN6...
Page 34: Connecting To Internal Power Supply With Inverted Logic
Original operating instructions Electrical installation ZAdyn4B 110-180 5.12.6.2 Connecting to internal power supply with inverted logic +24V X-IN +24V (10) (11) (12) (13) Connection of digital input with internal power supply 1 Brake control () terminal designation of connector * Wire number of the pre-assembled connecting lead X-I Information When using the internal power supply a bridge must be inserted between the terminals +24V / +24V_IN and between GND / GND_IN.
Page 35 Original operating instructions Electrical installation ZAdyn4B 110-180 Remove the cover. " Unscrew bolts (2) and fastening screws (3) on the CU board. " CU board The CU board is attached by the ribbon cable at the top edge on the ZAdyn4B. Pivot the CU board upwards.
Page 36: Digital Outputs X-Out
Original operating instructions Electrical installation ZAdyn4B 110-180 Connect the red jumper J4 (4) on the CU board from position 2 (pins 1 and 2) to position 1 (pins 2 " and 3). Jumper J4 to position 2 Jumper J4 to position 1 4 Jumper J4 Follow the steps in reverse to assemble the board and the cover.
Page 37: Technical Data X-Out
Original operating instructions Electrical installation ZAdyn4B 110-180 5.13.2 Technical data X-OUT Short-circuit-proof Min. switching capacity 5 mA / 12 VDC Max. switching capacity 2 A / 250 VAC Cable cross section max. 2,5 mm² Attention! * In order to protect the relay contacts, switched inductivities must be provided with an external CAUTION! suppressor circuit (suppressor diode, RC element).
Page 38: Canopenlift
Original operating instructions Electrical installation ZAdyn4B 110-180 X-DCP DATA - (B) DATA + (A) DCP connection () terminal designation of connector For more detailed information on DCP, see chapter "Serial communication/DCP (Drive Control & Position)" 5.14.2 CANopenLift • A shielded bus-cable is not needed, but the data wires should be twisted. The wiring is in a linear structure.
Page 39: Rotary Encoder Connection For Asynchronous Motors (X-Enc8, X-Enc15)
Original operating instructions Electrical installation ZAdyn4B 110-180 Jumper on the left two pins For more detailed information on CANopen lift, see chapter "Serial communication/CANopen lift" 5.15 Rotary encoder connection for asynchronous motors (X-ENC8, X-ENC15) X-ENC8: 8-pole terminal strip for connection with single wires X-ENC15: 15-pole SUB-D jack for connection with Sub-D plug Information At the X-ENC 15 connection, both incremental encoders for asynchronous motors and absolute...
Page 40: Technical Data X-Enc8 X-Enc15
Original operating instructions Electrical installation ZAdyn4B 110-180 5.15.1 Technical data X-ENC8 X-ENC15 Encoder types Sine encoder Incremental encoder TTL Incremental encoder HTL (onlyX-ENC8) Rotary encoder resolution 64 ... 4096 pulse / revolution Input resistor 120 Ω Cut-off frequency 200 kHz TTL differential frequency (against GND) Ulow <= 0,5 V Uhigh >= 2,5 V Sine differential signal (at 2.5 V offset against GND)
Page 41: Rotary Encoder Connection To Terminal X-Enc8
Original operating instructions Electrical installation ZAdyn4B 110-180 5.15.4 Rotary encoder connection to terminal X-ENC8 TTL incremental encoder (5V), sine encoder HTL encoder (1Vss) X-ENC8 X-ENC8 5/8V 5/8V HTL encoder connection 1 HTL-encoder TTL encoder (30V) 1 TTL- or sine encoder Information Pay attention to correct connection of the signal tracks when connecting HTL incremental encoders! signal A R input /A...
Page 42: Pin Assignment X-Enc15 For Absolute Value Encoder With Endat, Ssi, Ern1387 And Hiperface Interface
Original operating instructions Electrical installation ZAdyn4B 110-180 5.16.2 Pin assignment X-ENC15 for absolute value encoder with EnDat, SSI, ERN1387 and HIPER- FACE interface DATA Data line for communication with the absolute encoder /DATA Data line inverse Analog track D inverse +5 V_E +5/8V voltage supply (power supply is switched off if the rotary encoder is missing)
Page 43: External 24 V Power Supply (X-Ext)
Original operating instructions Electrical installation ZAdyn4B 110-180 1 Signals depending on the rotating direction of the motor (with view to the power take-off side) () terminal designation of connector 5.18 External 24 V power supply (X-EXT) By applying an external 24 V power supply to terminal X-EXT, the following functions are active even when the ZAdyn4B is switched off: Rotary encoder simulation •...
Page 44: Monitoring Of The Motor Contactors (X-Co)
Original operating instructions Electrical installation ZAdyn4B 110-180 Synchronous motor connection Information If an emergency evacuation is carried out by opening the brakes, the motor windings should be short-circuited for the evacuation to prevent an uncontrolled acceleration of the elevator. The short-circuit generates a speed-dependent braking torque, sufﬁcient in most cases to reduce the elevator speed to a safe level.
Page 45: Brakes
Original operating instructions Electrical installation ZAdyn4B 110-180 X-MON +24V_ Connection internal contactor monitoring – series circuit 1 Parameter "Monitoring/CO=CO1" () terminal designation of connector X-MON +24V_ Connection internal contactor monitoring – separate 1 Parameter "Monitoring/CO=CO1&CO2" () terminal designation of connector Attention! The internal 24 V power supply is provided solely for the contactor monitoring.
Page 46: Connection X-Br
Original operating instructions Electrical installation ZAdyn4B 110-180 5.20.2 Connection X-BR X-MON ZAdyn4B +24V (13) X-MON ZAtop (12) +24V (13 ) (11) (12 ) (10) (11 ) (10 ) +24V +24V +24V +24V Connection of brake release monitor with micro switches 1 Monitoring contacts X-ENCO 2 alternative connection of 24V voltage...
Page 47: Reconnecting The Jumper J4
Original operating instructions Electrical installation ZAdyn4B 110-180 5.20.3.2 Reconnecting the jumper J4 Reconnect the jumper J4 as described in the chapter "Inverting the logic of the digital inputs / Reconnecting the jumper J4". 5.20.4 Triggering of the brakes The signal for controlling the brakes is provided via a zero potential digital output (see "Digital outputs").
Page 48: Circuit Suggestion For Zadyn4B
Original operating instructions Electrical installation ZAdyn4B 110-180 The contacts from K3 must close before the contact from K4 and are only permitted to open after the contact from K4 has opened. 5.21 Circuit suggestion for ZAdyn4B R-TBA15_01-GB 2014 Index 005 Part.-No.
Page 49: Accessories
Original operating instructions Accessories ZAdyn4B 110-180 6 Accessories ZApad control terminal The ZApad is an operating module independent from the ZAdyn4B. It can be used to operate and parametrise all ZETADYN 3 and ZAdyn4B frequency inverters. Remote control of the frequency inverter is feasible when a longer connection line is used. 6.1.1 Mounting / Fastening The ZApad is secured to the housing of the ZAdyn4B via magnetic strips.
Page 50 Original operating instructions Accessories ZAdyn4B 110-180 Connection of ZApad to ZAdyn4B R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 50/200...
Page 51: Operation And Parameterising
The menu navigation is designed identically for ZApad and ZAmon operating facilities! Please refer to the corresponding operating instructions for navigation with an elevator control system! Information Modifying parameters is only possible when the machine is in standstill! ZIEHL-ABEGG SE ZAdyn4B SN: 12345678/0001 4.52 - 5092...
Page 52: Control Key Functions
Reducing parameter values • • Show / exit INFO menu Display of current operational states • 7.2.2 Menu and parameter navigation ZIEHL-ABEGG SE - Actuate with any key Main page ZAdyn4BS 011-D SN: 09229587/0002 Phone: +49 794016308 ZAdyn4B - Select required menu Menu section ->Startup...
Page 53: Meaning Of The Arrows Appearing In The Display
Original operating instructions Operation and parameterising ZAdyn4B 110-180 7.2.4 Meaning of the arrows appearing in the display: M o t o r- T y p e n s c h i l d E n c o d e r & B C Selecting a menus in the menu level A n l a g e - d a t e n S t e u e r u n g...
Page 54: Start-Up
Advanced - " User level Switch on the ZAdyn4B When the mains voltage is applied, the ZAdyn4B switches on after a self test. The following display appears: ZIEHL-ABEGG SE ZAdyn4B SN:12345678/123 Phone +49 794016308 R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB...
Page 55: Parametrisation Of The Zadyn4B
Original operating instructions Start-up ZAdyn4B 110-180 Parametrisation of the ZAdyn4B If the ZAdyn4B is not already pre-parametrised, you must adjust the following parameters before the ﬁrst journey. ZAdyn4B Select menu "Startup" ->Startup Statistics Memory Card Select the “LANG” parameter Start-up Choose language LANG Deutsch...
Page 56 Original operating instructions Start-up ZAdyn4B 110-180 Startup Select parameter "P" - " - " Enter the motor's rated power Nominal Power Start-up Select parameter "cos phi" cos phi 0.75 - " Enter power factor of the motor 0.75 - " Possible only for asynchronous motors Power factor Startup...
Page 57 Original operating instructions Start-up ZAdyn4B 110-180 Start-up Select parameter "__i2" __i2 - " Input of i2 of the gearbox ratio i1:i2 - " Possible only for asynchronous motors Gearbox i1:i2 Start-up Select parameter "Q" - " - " Enter the elevator installation's rated load Nominal load Start-up Select parameter "CONFIG"...
Page 58: Automatic Operating-Curves Default
Original operating instructions Start-up ZAdyn4B 110-180 Automatic operating-curves default Using the automatic operating-curve defaults, the parameters responsible for operating curves and travel speeds are pre-assigned dependent on the "installation nominal velocity "V*". As soon as the V* parameter is changed, the query “Automatic travel curve assignment?” appears, and can be answered with Yes or No.
Page 59: Carrying Out The First Test Run
In synchronous motors, an encoder offset calibration must be made prior to initial travel (see chapter "Special functions/rotary encoder calibration")! The offset calibration has already been performed in the factory for ZIEHL-ABEGG motors. If third-party motors are used, the offset must be performed as described in the chapter "Special functions/rotary encoder calibration".
Page 60 Original operating instructions Start-up ZAdyn4B 110-180 Control deviations when the ampliﬁcation is set too high blue Set-value - travel speed red Actual-value - travel speed Optimum setting of the speed controller The following procedure is recommended to obtain an optimum setting of the speed controller: Increase the parameter Loop control/SPD_KPuntil the motor causes noises/vibrations when starting Decrease the parameter Loop control/SPD_KPuntil the motor causes no noises/vibrations when starting up.
Page 61: Serial Communication
Original operating instructions Serial communication ZAdyn4B 110-180 9 Serial communication DCP (Drive Control & Position) The DCP mode enables series control of the ZAdyn4B via an RS485 interface. The two-directional series control conveys the control signals via a 2 or 3-wire connection cable. In general, the cables X-IN and X-OUT are no longer required, which reduces the wiring outlay signiﬁcantly.
Page 62 Original operating instructions Serial communication ZAdyn4B 110-180 Signal curve DCP_01, DCP_03 Signal curve DCP_02, DCP_04 Command byte Speed default byte Status byte B0 Controller enable RF G0 slow speed (V1) S0 Frequency inverter ready for next B1 travel command (start) G1 readjustment (Vz) S1 travel active (RB) B2 stop switch (switching off V_1)
Page 63: Configuring In Dcp Mode
Original operating instructions Serial communication ZAdyn4B 110-180 9.1.3 Conﬁguring in DCP mode 9.1.3.1 Activating the DCP interface Activate the DCP interface in the Control system/CONFIG menu dependent on the open loop control used and the applied communication protocol. Control CONFIG 04:BP_DCP1 - "...
Page 64: Canopen Lift
All devices work in 11 bit - mode. • • Without further measures, there can only be one ZAdyn4B connected per bus system. When more than one ZAdyn4B per bus-system are needed, please call Ziehl-Abegg before instal- • ling. 9.2.1.3 Bus-cable •...
Page 65: Electrical Connection
Original operating instructions Serial communication ZAdyn4B 110-180 9.2.1.5 Electrical connection The bus cable is connected at the X-CAN interface of the ZAdyn4B X-CAN CAN High (H) Optionaler Schirmanschluss CAN Low (L) Connection CAN 9.2.1.6 Activating the interface The activation of the CAN interface can be set in the menu Control system/CONFIG. Control CONFIG 01:BP_DCP1...
Page 66: Command- And Statusbits Of The Recorder
Original operating instructions Serial communication ZAdyn4B 110-180 Position Mode (Position Mode [pp] • Position Mode Most controls write the mode to the ZAdyn4B shortly before start-up. This means that the operating mode must be set in the control. If the ZAdyn4B is operated in position mode, the shaft encoder must be connected to the same bus as the ZAdyn4B.
Page 67: Parameter
Original operating instructions Serial communication ZAdyn4B 110-180 9.2.2 Parameter 9.2.2.1 Parameter settings The different parameters for CAN operation can be adjusted in the Control menu. Parameter Designation Value range Factory setting LIFT_NO Enter the lift number 1 ... 2 NODE_ID Node number, 1 ...
Page 68: 10 Parameter List
Enter the operated motor type MOT_TYP ASM:Asynchronous motor SMxxx SM132.xx-14 SMxxx: Synchronous motor, third-party product SM160.xx-20 SM132.xx-14: ZIEHL-ABEGG synchronous motor type SM132 SM180.xx-14 SM160.xx-20: ZIEHL-ABEGG synchronous motor type SM160 SM190.xx-20 SM180.xx-14: ZIEHL-ABEGG synchronous motor type SM180 SM200.xx-20 SM190.xx-20: ZIEHL-ABEGG synchronous motor type SM190 SM210.xx-20...
Page 69 Original operating instructions Parameter list ZAdyn4B 110-180 Factory set- Parameter Designation Value range ting Enter the motor's type of connection Star Star Delta Enter the type of encoder used ENC_TYP EnDat/SSI: Absolute rotary encoder Position information is transmitted either via SSI (synchronous EnDat/SSI serial interface) or EnDat protocol HTL 10-30V...
Page 70 11:NL_IO: New Lift standard control 11:NL_IO 12:NL_DCP3: New Lift DCP3 12:NL_DCP3 13:SS_IO: Schneider Steuerungen standard control 13:SS_IO 14:SS_DCP3: Schneider controls DCP3 14:SS_DCP3 15:ZA_BIN: Ziehl-Abegg standard actuation with binary speed 15:ZA_BIN speciﬁcation 16:WL_IO 16:WL_IO: Weber Lifttechnik standard control 17:WL_DCP1 17:WL_DCP1: Weber Lifttechnik DCP1 01:ZA_IO...
Page 71: Advanced-Level
Original operating instructions Parameter list ZAdyn4B 110-180 Factory set- Parameter Designation Value range ting Motor brake monitoring Input of number and function of the brake monitoring contacts used OFF: No brake monitoring connected 1*NC: 1x normally closed contact (Contact closed when brake currentless) 2x NC: 2x Normally closed contact (contact closed when brake 1*NC...
Page 72: Motor Name Plate Menu
Enter the operated motor type MOT_TYP ASM:Asynchronous motor SMxxx SM132.xx-14 SMxxx: Synchronous motor, third-party product SM160.xx-20 SM132.xx-14: ZIEHL-ABEGG synchronous motor type SM132 SM180.xx-14 SM160.xx-20: ZIEHL-ABEGG synchronous motor type SM160 SM190.xx-20 SM180.xx-14: ZIEHL-ABEGG synchronous motor type SM180 SM200.xx-20 SM190.xx-20: ZIEHL-ABEGG synchronous motor type SM190 SM210.xx-20...
Page 73: Encoder & Bc Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.4 Encoder & BC menu Enter: Rotary encoder type • • Rotary encoder resolution used Brake-Chopper or Brake resistor type • Factory set- Parameter Designation Value range ting Enter the type of encoder used ENC_TYP EnDat/SSI: Absolute rotary encoder Position information is transmitted either via SSI (synchronous...
Page 74: Installation Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.5 Installation menu Enter of installation speciﬁc data Information The installation data must be conﬁgured before the ﬁrst trip! The procedure for calculating the installation nominal speed and to preset the travel data is described in the "Commissioning"...
Page 75: Control System Menu
11:NL_IO: New Lift standard control 11:NL_IO 12:NL_DCP3: New Lift DCP3 12:NL_DCP3 13:SS_IO: Schneider Steuerungen standard control 13:SS_IO 14:SS_DCP3: Schneider controls DCP3 14:SS_DCP3 15:ZA_BIN: Ziehl-Abegg standard actuation with binary speed 15:ZA_BIN speciﬁcation 16:WL_IO 16:WL_IO: Weber Lifttechnik standard control 17:WL_DCP1 17:WL_DCP1: Weber Lifttechnik DCP1 18:WL_DCP2...
Page 76 Original operating instructions Parameter list ZAdyn4B 110-180 Factory set- Parameter Designation Value range ting Select the communication between the frequency inverter and CTRL the control under "CONFIG=Free" Standard Standard: Parallel connection DCP01 DCP1: Communication by DCP01 protocol DCP02 Standard DCP2: Communication by DCP02 protocol DCP03 DCP3: Communication by DCP03 protocol DCP04...
Page 77 Original operating instructions Parameter list ZAdyn4B 110-180 Factory set- Parameter Designation Value range ting Conﬁguration of the function of digital inputs I01 … I08 for “CON- f_I01 00:Free 01:RF FIG=free” (for description of the functions, see “Parameter de- 01:RF f_I02 04:V1 scription for digital inputs”...
Page 78 Original operating instructions Parameter list ZAdyn4B 110-180 Factory set- Parameter Designation Value range ting Conﬁguration of the function of digital outputs O1 … O5 for f_O1 Fault “CONFIG=free” (for description of functions, see “Parameter f_O2 MB_Brake description for digital outputs” table). f_O3 MotContact V<V_G1...
Page 79 Original operating instructions Parameter list ZAdyn4B 110-180 Parameter descriptions for digital inputs Parameter Function Explanation Function not assigned Activating the input is noneffective 00:Free Enabling the ZAdyn4B. The input must be activated during the Controller enable 01:RF entire journey. Direction preset UP Travel direction "UP"...
Page 80 ZAdyn HY When deactivating the input the motor is braked with the delay Delay in emergency stop 36:/FastStp set in the "Controller/A_MAX" menu Ziehl-Abegg test function Reserved for Ziehl-Abegg 37:DTE Start or stop measurement by external signal Recorder function...
Page 81 Original operating instructions Parameter list ZAdyn4B 110-180 Parameter Function Explanation Contact closes after expiration of the magnetic ﬂux creation Mechanical brake time. When the contact close, the mechanical brake must be MB_Brake immediately opened via an external contactor. Contact closes when the limit value set in the "Control system" inverted function of "V<V_G1 /V<V_G1 menu V_G1 is exceeded.
Page 82: Monitoring Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.7 Monitoring menu Conﬁguring the monitoring functions Factory set- Parameter Designation Value range ting Behavior of the ZAdyn4B during fault MOD_ST Block function: In the event that successive serious errors are reported but an error-free run is performed, you have the option of blocking the frequency inverter.
Page 83 Original operating instructions Parameter list ZAdyn4B 110-180 Factory set- Parameter Designation Value range ting Motor temperature monitoring P1P2 OFF: Temperature monitoring deactivated PTC: thermistor (PTC according to DIN 44082) TC: Thermal circuit breaker KTY: Temperature sensor KTY84-130 Only accessible when P1P2=KTY is parameterised R_P1P2 Resistance value at which the motor temperature monitor re- 500 ...
Page 84: Start Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.8 Start menu Chronological sequence from before the start of acceleration and optimization of the start-up behavior. Factory set- Parameter Designation Value range ting Control action to optimize the starting behavior (see chapter M_START "Commissioning") Off: RPM control without gain at start (K_Start=1)
Page 85: Acceleration Menu
Original operating instructions Parameter list ZAdyn4B 110-180 Start-up time sequence 10.9 Acceleration menu Deﬁnition of acceleration ramp. Parameter Designation Value range Factory setting Positive acceleration A_POS 0.25 ... 2.00 m/s² Lower round off during positive acceleration, a higher value R_POS1 will be calcu- 5 ...
Page 86: Decelerating Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.11 Decelerating menu Deﬁnes the deceleration ramp and optimizes the positioning behavior. Parameter Designation Value range Factory setting Negative acceleration A_NEG 0.25 ... 2.00 m/s² upper round off during negative acceleration, a higher value R_NEG1 will be calcu- 20 ...
Page 87: Stop Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.12 Stop menu Chronological sequence after reaching speed 0 during stopping procedure. Factory set- Parameter Designation Value range ting Hold speed 0 During time T_4, the motor is maintained at speed 0 after reach- 0.0 ...
Page 88: Parameter Set 2 Menu
Original operating instructions Parameter list ZAdyn4B 110-180 Information The parameters required for operation without a rotary encoder (open loop) are only displayed for C_MOD=U/f. The parameters are described in the chapter "Operation without a rotary encoder". 10.14 Parameter set 2 menu A second parameter set can be stored in the frequency inverter.
Page 89 Original operating instructions Parameter list ZAdyn4B 110-180 visible in Factory Parameter Designation Value range the basic setting level Usage category in accordance with VDI 4707 ST_UC Cannot be set Number of mains interruptions ST_RES Cannot be set Number of travel aborts due to interruption of the controller ST_SRF Cannot be set enable RF during the travel...
Page 90: Memory Card Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.16 Memory Card menu Contains the parameters for the various functions in association with a memory card. Information Not all parameters are visible when the Memory Card menu is opened in the basic level. visible in Factory Parameter...
Page 91: Mmc-Recorder Menue
Original operating instructions Parameter list ZAdyn4B 110-180 10.17 MMC-Recorder menue You have the option of performing measurements on the ZAdyn4B using a memory card without the need for a notebook. The measurement is conﬁgured in the MMC recorder menu. Factory set- Parameter Designation Value range...
Page 92: Encoder Adjustment Menu
Original operating instructions Parameter list ZAdyn4B 110-180 Factory set- Parameter Designation Value range ting Conﬁguration of the measuring channels 1-4 with analog meas- CHN1 urement values CHN2 0...299 1: Setpoint for travelling speed [m/s] CHN3 3: acutal speed [m/s] CHN4 6: Internal status (frequency inverter status) 16: ﬂux build-up current [A]r 26: motor current [A]...
Page 93: Safety Gear Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.19 Safety gear menu Conﬁguration of the data used for the "Safety gear" function. The procedure for the safety brake is described in the "Special functions" chapter. Factory set- Parameter Designation Value range ting Activate or deactivate the capture release SB_MOD...
Page 94: Menu Checks
Original operating instructions Parameter list ZAdyn4B 110-180 Factory set- Parameter Designation Value range ting Maximum cycle frequency (start frequency) at parameter setting f_PWM_H "M_PWM=Auto" 2.5 ... 16.0 kHz 16.0 Parameter is only shown for "M_PWM=Auto". DC voltage for the DC-link UDC_N 100 ...
Page 95: Za-Intern Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.23 ZA-Intern menu Parameterisation of internal measuring and monitoring functions Factory set- Parameter Designation Value range ting Password for the indication of additional parameter PW_S9 Deﬁnition of motor phase checking on start-up UVW_CHK Single: The motor phases are checked during initial travel once the frequency inverter has been switched on.
Page 96: Info Menu
Original operating instructions Parameter list ZAdyn4B 110-180 10.24 INFO menu The INFO menu provides an easily accessible overview of: Current measurements • • Current operating states of the frequency inverter Current switching states of the inputs and outputs • • Inverter internal measurements Information about the internal components •...
Page 97 Original operating instructions Parameter list ZAdyn4B 110-180 Page 04: Mot Line 2: Mot - - - - - - - - - - - - Bar chart of motor speed zzz _ _ _ _ _ _ _+0% Slip in % real: 0rpm 0V Load angle in °...
Page 98 Original operating instructions Parameter list ZAdyn4B 110-180 Page 06: RegLimits Online display of whether a control loop has reached the limit RegLimits - - - - - - - - Line 2: SP IQ ID PS U SP: Speed controller LIM:..
Page 99 Original operating instructions Parameter list ZAdyn4B 110-180 Page 09: Start / Stop Online display of the digital inputs and outputs important for the start / stop process: Start/Stop - - - - - - - Line 2: STOA: STOB: DIAG: ·...
Page 100 Original operating instructions Parameter list ZAdyn4B 110-180 Page 11: Encoder Online-display Rotary encoder - - - - Line 2: 2048Inc 5.03V Type? Conﬁgured rotary encoder resolution Err: 0x00000000 · · Rotary encoder supply voltage Cnt:3941=345° A B Detected rotary encoder type (with absolute value encoders) Conﬁgured rotary encoder type (with incremental encoders) Line 3: Enable ﬁrst point: Enabling of the supply voltage for absolute rotary encoder...
Page 101 Original operating instructions Parameter list ZAdyn4B 110-180 Page 12: Power2 Cause for excess current malfunction Power2 - - - - - - - - - - Line 2: ERR_EXT U. OC: ... ERR_EXT: Excess current message (display is not saved; point is only displayed if excess SRC_APP.
Page 102 Original operating instructions Parameter list ZAdyn4B 110-180 Display 1 Page 16: Bus Info 3 Online-display Bus Info 3 - - - - - - - Line 2: sv_I7: +0002210mm Display of the deceleration path. The deceleration path is calculated before starting the sv: +0002198mm journey.
Page 103 Original operating instructions Parameter list ZAdyn4B 110-180 Page 16: Bus Info 3 Information about telegram errors in CANopen lift operation Bus Info 3------- - - Line 2 (from left to right): Err act. Last:No Err Error status Rec Tra Warn Pas off Load: Fault which last occurred 0 0 0 0 0 Displayed text:...
Page 104 Original operating instructions Parameter list ZAdyn4B 110-180 Page 20: InfoBus Display of frequency inverter conﬁguration InfoBus - - - - - - - - - Line 2: Ident No 01234567 Ident no. of the internal assemblies Exist: xxxx 0: Controller Unit (CU) Error 0000 1: Shunt module (CUSH) 2: reserved...
Page 105: 11 Travel Options
Original operating instructions Travel options ZAdyn4B 110-180 With key pressed: ASM_ID - - - - - - - - - - Line 4: 1530rpm 23.3A 9.5A Determined cos phi 53.1Hz 338V 168ms Magnetisation current x rotor time constant 0.83cos 12345Ams Page 23: CUEC Expansion board "Control"...
Page 106: Start-Up And Acceleration
Original operating instructions Travel options ZAdyn4B 110-180 11.2 Start-up and acceleration To be able to travel, the ZAdyn4B requires at least the following input signals: Controller enable (RF) • • Speed (V_1, V_2 or V_3) Default of travel direction (RV1 or RV2) •...
Page 107: Acceleration With Intermediate Speed
Original operating instructions Travel options ZAdyn4B 110-180 11.2.2 Acceleration with intermediate speed It is possible to accelerate to different intermediate speeds when starting. X-IN RV1 / RV2 X-OUT Starting with acceleration from V_1 to V_2 11.3 Optimizing start up behavior Optimizing the start up behavior is only necessary if there is a negative inﬂuence on the travel comfort (e.g.
Page 108: Damping The Start-Up Jerk
Original operating instructions Travel options ZAdyn4B 110-180 Time optimisation through contactor monitoring (optional) With monitoring of contactors activated (Monitors/CO activated) and monitor contacts connected the time T_0 is optimised. As soon as the contactors are closed, the time T_0 is interrupted and the time T_1 started.
Page 109: Optimizing The Acceleration
Original operating instructions Travel options ZAdyn4B 110-180 MOD5 (standard setting for synchronous motors) The drive is position-controlled. Up to the end of T_2, the drive position is recorded and corrected if there is a change. The parameter "K_START" is the position controller ampliﬁcation. It is activated at the start of T_1 and deactivated at the end of T_2.
Page 110: Traveling Speed Defaults
Original operating instructions Travel options ZAdyn4B 110-180 Acceleration preset in m/s². A higher value causes greater acceleration and thus a steeper ramp A_POS: Setting the lower round off A higher value causes a softer round off R_POS1: Setting the upper round off. A higher value causes a softer round off. R_POS2: Information To achieve optimum starting behavior:...
Page 111: Distance-Dependent Deceleration - Default
Original operating instructions Travel options ZAdyn4B 110-180 11.6.1 Distance-dependent deceleration - default When the switch off point for the traveling speed is reached, the conﬁgured ﬁnal speed V_3 has been reached. Deceleration is initiated Travel at positioning speed V_1. Positioning speed V_1 is switched off. Motor continues to decelerate.
Page 112: Distance-Dependent Deceleration With Intermediate Speed
Original operating instructions Travel options ZAdyn4B 110-180 11.6.2 Distance-dependent deceleration with intermediate speed It is possible to also decelerate from V_3 to V_2 when stopping with distance-dependent deceleration. Normal stop with distance-dependent deceleration and deceleration from V_3 to V_2. RF Controller enable V_1 Positioning speed V_2 Intermediate speed V_3 Travel Speed...
Page 113: Time-Dependent Deceleration
Original operating instructions Travel options ZAdyn4B 110-180 9 10 Arch travel RF Controller enable V_1 Positioning speed V_3 Travel Speed RV1 / RV2 Direction default RB Controller ready MB_Brake Mechanical brake That means that during a normal trip and during arch travel, the deceleration path V3 R V1 (S_31) and the crawl path V1 R speed 0 (S_1, only with DCP 1/DCP 3) are identical.
Page 114: Deceleration When Traveling Speed Has Not Been Reached
Original operating instructions Travel options ZAdyn4B 110-180 Time-dependent deceleration with reached traveling speed RF Controller enable V_1 Positioning speed V_2 Intermediate speed V_3 Travel Speed RV1 / RV2 Direction default RB Controller ready MB_Brake Mechanical brake 11.7.2 Deceleration when traveling speed has not been reached When the switch off point for the traveling speed is reached, the conﬁgured ﬁnal speed V_3 is not reached.
Page 115: Optimizing Deceleration
Original operating instructions Travel options ZAdyn4B 110-180 Deceleration when traveling speed has not been reached RF Controller enable V_1 Positioning speed V_3 Travel Speed RV1 / RV2 Direction default RB Controller ready MB_Brake Mechanical brake Information If the trip duration is monitored by the open loop control, due to the long trip time with a traveling speed of V_1 an error message may result! Information If the traveling speed is switched off just before the preset ﬁnal speed has been reached, it could...
Page 116: Crawl Path Optimization
Original operating instructions Travel options ZAdyn4B 110-180 Information Adapting the parameter modiﬁes the deceleration path V_3 R V_1. The recalculated path is shown in the display. If necessary, correspondingly adapt the interrupt point for V_3. 11.9 Crawl path optimization Improvement of: Too long creep paths with travelling speed V_1 •...
Page 117: Optimizing Stopping
Original operating instructions Travel options ZAdyn4B 110-180 Deceleration with optimized crawl path RF Controller enable V_1 Positioning speed V_3 Travel Speed RV1 / RV2 Direction default RB Controller ready MB_Brake Mechanical brake 11.10 Optimizing stopping Stopping time sequence T_5a T_5b X-IN X-OUT T_4 Hold speed 0...
Page 118: Optimizing The Step Alignment
Original operating instructions Travel options ZAdyn4B 110-180 Time optimization through brake monitoring If the brake monitoring is activated (menu Monitoring/BR≠Off) and the monitor contacts are con- nected, time T_5 is optimized. As soon as the brakes are closed, time T_5 is aborted and time T_5b started.
Page 119: Direct Leveling
Original operating instructions Travel options ZAdyn4B 110-180 11.12 Direct leveling Information Direct engagement is only possible when using the DCP2, the DCP4 or the CANopen lift protocol in position mode and an absolute shaft copy. With direct engagement, the control system indicates to the ZAdyn4B the remaining distance to be travelled up to the stopping point.
Page 120: Readjustment
Original operating instructions Travel options ZAdyn4B 110-180 11.13 Readjustment Correction of the rope elongation under load and relieving the load on the car. The rope elongation is evaluated by the control system. The readjustment speed is conﬁgured in the Travelling/V_Z" menu and controlled through a digital input (conﬁgured to V_Z).
Page 121: Fast-Start
Original operating instructions Travel options ZAdyn4B 110-180 11.15 Fast-start The motor is energized as the cabin door closes and the mechanical brake is opened. Motor speed is controlled to 0. This makes it possible to start travel immediately the door is closed. Information The Quickstart function may only be used in the door zone range in elevators with adjustment control.
Page 122: Monitoring Functions For Quickstart
Original operating instructions Travel options ZAdyn4B 110-180 Quickstart with standard actuation RF Controller enable v=0 Hold speed 0 V1 Positioning speed V3 Travel speed V_3 Quick start with DCP actuation RV1 / RV2 Direction default B0 Converter enable RB Controller ready B1 Travel command MB_Brake Mechanical brake B2 Off switch...
Page 123: 12 Emergency Evacuation
Original operating instructions Emergency evacuation ZAdyn4B 110-180 12 Emergency evacuation 12.1 General information In the event of a mains failure, there is the possibility to carry out an emergency evacuation. • By carrying out the emergency evacuation, the elevator cabin is driven into a ﬂoor or the ground •...
Page 124: Parameterization
Original operating instructions Emergency evacuation ZAdyn4B 110-180 12.2.2 Parameterization (1) The following prerequisites must be present: The direction of travel of the car is downwards with Standard 24 V signal on input conﬁgured to Command byte 1, Bit 4 has 1-sig- "RV2"...
Page 125: Emergency Evacuation By Opening The Brakes
Attention! Short-circuiting of the motor windings must be permitted by the motor manufacturer. This is tested and CAUTION! guaranteed for ZIEHL-ABEGG motors. 12.3.1 Monitor function Monitoring of evacuation direction and evacuation speed during the evacuation process. The monitoring function will be activated by a digital input.
Page 126: Stutter Brake Function
Original operating instructions Emergency evacuation ZAdyn4B 110-180 12.4 Stutter brake function 12.4.1 General information The stutter brake function can be used for an emergency evacuation with electric manually vented brakes. The function brakes the movement of the elevator cabin and prevents uncontrolled acceler- ation.
Page 127: 13 Error Diagnosis
Original operating instructions Error diagnosis ZAdyn4B 110-180 13 Error diagnosis 13.1 Travel abort and acknowledgement during malfunctions 13.1.1 Travel abort If the ZAdyn4B detects an error, the current travel program is aborted and the following outputs are switched off immediately: •...
Page 128: Led
Original operating instructions Error diagnosis ZAdyn4B 110-180 13.2 The CU unit of the ZAdyn4B features an LED for diagnosis. 1 Location of LED for ZAdyn4B Status of the ZAdyn4B with standard actuation LED colour LED status Operation condition green ﬂashing once Holding per second green...
Page 129: Software Update
Original operating instructions Error diagnosis ZAdyn4B 110-180 13.2.1 Software update If an error occurs during the software update, a ﬂash code is issued by LED for the corresponding error message. An explanation of the ﬂash code can be found in the chapter Special Functions/Software Update 13.3 Readout the error memory Faults which lead to interruption of the travel are saved in a fault list.
Page 130: Delete Error Memory
Original operating instructions Error diagnosis ZAdyn4B 110-180 Scroll through fault list: the fault list can be scrolled through using the two arrow keys. Scroll up (reduce fault serial number) Scroll down (increase fault serial number) Determine time of fault When i key is pressed, the difference from the current number of travels and operting time is displayed "...
Page 131: Block Function
Original operating instructions Error diagnosis ZAdyn4B 110-180 Attention! The mask function may only be used for troubleshooting and error diagnostics. The corre- CAUTION! sponding error cause must be eliminated in order to ensure continuous service of the fre- quency inverter! Sequential errors can occur if errors are masked.
Page 132: Error 1Xx
Remedy: Please contact ZIEHL-ABEGG Customer Service Cause: Incorrect measured values from current recording during switch-on ● Remedy: Switch the ZAdyn off and back on. Please contact ZIEHL-ABEGG ADC adj.:outside tol. Customer Service Cause: Board for monitoring the motor temperature is not recognised.
Page 133 Original operating instructions Error diagnosis ZAdyn4B 110-180 Error no. Error text Error cause Cause: When using a power recuperation unit in conjunction with a brake resistor temperature monitoring of the brake resistor is not programmed Input PFU_BR miss. Remedy: Conﬁgure a digital input (preferably “X_BR4”) in the “Control” menu to the “PFU_BR”...
Page 134: Error 3Xx
Remedy: For sporadic occurrence: Check EMC-compatible installation MOP: Timeout (screening, etc.) For persistent occurrence: Please contact ZIEHL-ABEGG Customer Service Cause: Software error message from the motor management processor ● ● Remedy: Switch the ZAdyn off and back on Reset ZAdyn to delivery condition: Enter the “RESET = 77”...
Page 135 Check EMC-compatible installation (screening of rotary encoder cable, motor ENC: Comm. Error cable, BR cable, etc.) For further information, see the “Rotary encoder” info menu Consultation with ZIEHL-ABEGG hotline Replace the absolute encoder Cause: A magnet in the DISCcontrol positioning system was not detected at ● ●...
Page 136 4 kHz and maximum fan power Temp:Sens defective Remedy: Not possible, replace ZAdyn as soon as possible Contact the ZIEHL-ABEGG hotline Cause: The “Limited emergency stop” function is already active at the start of ● travel FastStp active Remedy: Check the setting of the digital inputs in the “Control”...
Page 137 Cause: The voltage supply to the power unit was not active at the start of ● travel MP: Not active Remedy: Contact the ZIEHL-ABEGG hotline Cause: The temperature of the power unit is too high at the start of travel ● Remedy: Check the function of the unit fan Check the ambient temperature MP:Temp.warning...
Page 138: Error 4Xx
Cause: Internal device error, pulse width modulation has been switched off ● Remedy: Check rotary encoder connection For persistent occurrence: Please contact ZIEHL-ABEGG Customer Service For sporadic occurrence: Check EMC-compatible installation (screening, etc.) MP: Overload Cause: The maximum output current of the ZAdyn has been exceeded for ●...
Page 139: Error 5Xx
Original operating instructions Error diagnosis ZAdyn4B 110-180 Error no. Error text Error cause MP: Overcurrent Cause: Overcurrent has been detected at the motor output ● Remedy: Check the motor connection for short circuit and earth fault Check the phase sequence of the motor connection (U->U; V->V; W->W) Check the connection and function of the rotary encoder (for further informa- tion, see the “Rotary encoder”...
Page 140 Original operating instructions Error diagnosis ZAdyn4B 110-180 Error no. Error text Error cause ENC:Sig.Underv. Cause: No more signals from the rotary encoder (motor) are detected during ● ● travel Remedy: Motor shaft rotating continuously: - Check rotary encoder connection - Observe the value “Cnt” in the “Rotary encoder” info menu when turning the motor shaft (e.g.
Page 141 Disc:EncInc deviance Cause: The encoder line count determined has an excessive tolerance ● ● Remedy: Check the friction wheel (support, bearing, diameter) Switch the ZAdyn off and back on For persistent occurrence: Please contact ZIEHL-ABEGG Customer Service Disc:Wrong position Cause: A magnet has been detected but is not expected ● ●...
Page 142: Error 7Xx - 8Xx
Original operating instructions Error diagnosis ZAdyn4B 110-180 Error no. Error text Error cause MOT: Temp. -Alarm Cause: The motor temperature has exceeded the permissible limit value ● ● during travel Remedy: Check the parameters set in the “Motor name plate” menu In the “Mot”...
Page 143 Original operating instructions Error diagnosis ZAdyn4B 110-180 Error no. Error text Error cause Quick. during travel Cause: The signal at the digital input conﬁgured for “V=0” is activated during ● ● travel Remedy: Check the triggering of "V=0" RF: Interruption Cause: The signal at the digital input conﬁgured for the “RF”...
Page 144: Error 9Xx
● ● between the processors is faulty, the device performs a reset and restarts Remedy:Update the ZAdyn software For persistent occurrence: Please contact ZIEHL-ABEGG Customer Service MOP:HW-SW Error Cause: Hardware or software error occurred after switch-on. The frequency ● ●...
Page 145 Switch the ZAdyn off and back on Overcurrent standstill. Cause: Overcurrent at standstill Remedy: Check the wiring of the brake chopper (if ﬁtted) Check EMC-compatible installation (screening, etc.) For persistent occurrence: Please contact ZIEHL-ABEGG Customer Service Internal error Cause:Internal device error ●...
Page 146 Cause: Internal error, unknown state ● Remedy: Switch the ZAdyn off and back on Perform a software update For persistent occurrence: Please contact ZIEHL-ABEGG Customer Service SW error (zm cc) Cause: Internal error, unknown travel curve computer state ● Remedy: The error can only be reset by switching off the ZAdyn...
Page 147: Information Texts
Original operating instructions Error diagnosis ZAdyn4B 110-180 13.5.11 Information texts An information text appears in the display for approx. 2 s for faults which are not saved in the fault list. Information text Cause CO-Interrupt During a non distance-dependent travel (speeds V4 ... V7) the travel contactors are opened.
Page 148: Frequent Startup Problems
Original operating instructions Error diagnosis ZAdyn4B 110-180 status Condition of the frequency inverter status Condition of the frequency inverter Power feedback unit on standby Deceleration after overcurrent 107, 108 Modifying the clock frequency Waiting for travel command off Machine ready ZAdyn locked Start delay Read absolute value error...
Page 149: 14 Energy Saving
Original operating instructions Energy saving ZAdyn4B 110-180 14 Energy saving 14.1 ZAdyn4B standby function To save energy at standstill, the ZAdyn4B can be switched to stand-by mode. Internal components of the ZAdyn4B are switched off in stand-by mode. This means that the ZAdyn4B has a much lower power loss at standstill.
Page 150: Power Feedback Unit (Pfu)
Original operating instructions Energy saving ZAdyn4B 110-180 3 s after deactivation of the digital STANDBY2 input, the ZAdyn4B is ready for operation again. The ST fault output is activated (see diagram). STANDBY 2 Function of Standby 2 mode for ZAdyn4B 1 STANDBY2 input is activated 2 STANDBY2 input is activated RF Controller enable...
Page 151: Electrical Connection Stand-By Mode
Original operating instructions Energy saving ZAdyn4B 110-180 1 s after deactivation of the digital output PFU the power feedback unit is ready for operation again (see diagram). T_PFU ST-Revcon Function stand-by mode Revcon 1 End of travel 2 Output with the "PFU" function is deactivated 3 Output with the "PFU"...
Page 152 Original operating instructions Energy saving ZAdyn4B 110-180 Connection and parameterisation temperature monitor brake resistance The temperature monitor is connected to a digital input (X-IN or X-BR). The input must be para- meterised to the PFU_BR function. Control f_XBR4 PFU_BR - " PFU_BR - "...
Page 153: 15 Special Functions
Traveling is prohibited before an absolute encoder offset alignment has been performed! Information In Ziehl-Abegg motors, the absolute encoder is already aligned in the factory to the offset value "0". It is no longer necessary to perform an absolute encoder offset alignment!
Page 154: Load-Free Alignment Ssi-Encoder
Original operating instructions Special functions ZAdyn4B 110-180 General conditions required for an encoder alignment closed brake: • The installation and motor data must be conﬁgured It must be ensured that the brake does not open during the calibration (disconnect brake) •...
Page 155 Original operating instructions Special functions ZAdyn4B 110-180 The ZAdyn checks whether the deviation is less than ± 2.00 °. Deviation less than ± 2.00 °: Deviation greater than or equal to ± 2.00 °: Encoder adjusted suc- Encoder offset incorrect successfully [OK] [OK]...
Page 156: Load-Free Alignment Endat-Encoder
Original operating instructions Special functions ZAdyn4B 110-180 15.2.2 Load-free alignment EnDat-Encoder While the EnDat encoder is being calibrated, the ZAdyn4B energises the motor with direct current. In the process, the rotor jumps to the centre of the nearest pole. In this rotor position, the offset value is saved to the EnDat encoder and the EnDat encoder is subsequently set to position "0".
Page 157: Checking The Load-Free Alignment Of The Ssi- & Endat-Encoders
Original operating instructions Special functions ZAdyn4B 110-180 15.2.3 Checking the load-free alignment of the SSI- & EnDat-encoders While the rotary encoder calibration is being checked, the ZAdyn4B energises each individual pole of the motor with direct current. The offset is determined at each pole and the averaged offset is calculated from this.
Page 158: Rotary Encoder Calibration With Closed Brake
Original operating instructions Special functions ZAdyn4B 110-180 15.2.4 Rotary encoder calibration with closed brake If the rotary encoder is calibrated with the brake closed, there is no need to take the cable off the driving disk. This allows calibration to be performed with much less effort. Attention! The electric brake of the motor must not open during the encoder offset alignment! CAUTION!
Page 159 Original operating instructions Special functions ZAdyn4B 110-180 The ZAdyn checks whether a valid offset value could be determined. Valid offset value was determined: Valid offset value could not be determined: Stop Inspection! Stop Inspection! Release inspection run push-button. Release inspection run push-button. An error text is output on the ZApad display.
Page 160: Alignment Absolute Encoder Type Ern1387
Original operating instructions Special functions ZAdyn4B 110-180 15.2.5 Alignment absolute encoder type ERN1387 The calibration of absolute value encoders of type ERN1387 corresponds to calibration with brake closed. 15.3 Safety Brake Function to release the car from the safety gear. In this function, the motor builds up its maximum torque dependent on the conﬁgured values for the pulse sequence, thus attempting to pull the car from the arrester.
Page 161: Reset
ENC_OFF must be entered! Operating the motor without encoder offset alignment can cause uncontrolled motor movements! Attention! - Reset 90 and 99 Any pre-parametrisation carried out by ZIEHL-ABEGG for the ZAdyn4B will be lost if a reset is CAUTION! performed.
Page 162: Software Update
The update is available at: Internet (www.ziehl-abegg.com) • • Email with software from ZIEHL-ABEGG Memory card from ZIEHL-ABEGG written with software • Attention! Carry out a supervised inspection trip after completing the update! 15.5.1.1 Software update with the ZApad operating terminal Perform a software update Insert the memory card in the X-MMC card slot on the controller unit (see ﬁgure bottom right).
Page 163: Software Update Without Zapad Control Terminal
Original operating instructions Special functions ZAdyn4B 110-180 ZIEHL-ABEGG SE A restart is performed after the update. The frequency inverter is ZAdyn4B ready for operation again. The display shown on the left appears. SN: 12345678 4.42 - 506 15.5.1.2 Software update without ZApad control terminal Switch off the master switch and wait until the controller unit is voltage free.
Page 164: Error Flash Code During A Software Update
Original operating instructions Special functions ZAdyn4B 110-180 15.5.1.3 Error ﬂash code during a software update If an error occurs during the software update, a ﬂash code is issued by LED for the corresponding error message. See the "Error Diagnostics / Light Emitting Diodes" chapter for the position of the LED. 1 white glow (1 s) 2 Break (1 s) 3 Slowly ﬂashing (Number of pulses corresponds to the error message in the table below)
Page 165: Parameter Back-Up
Original operating instructions Special functions ZAdyn4B 110-180 15.5.2 Parameter back-up The parameters of a frequency inverter can be saved to the memory card. Information You can only save the parameters of one frequency inverter to the memory card. It is not possible to save the parameters of multiple frequency inverters.
Page 166: Saving Parameters Lists, Printer Lists And Error Lists
Original operating instructions Special functions ZAdyn4B 110-180 15.5.4 Saving parameters lists, printer lists and error lists Parameter lists, printer lists and error lists can be saved on the memory card with allocation of the ZAdyn4B serial number. The following folder structure is created on the memory card: "4CX\DEVICE\serial number". The "LST"...
Page 167: Saving Configurations
Original operating instructions Special functions ZAdyn4B 110-180 15.5.6 Saving conﬁgurations The conﬁgurations of parameters can be saved on the memory card by allocating conﬁguration numbers. The parameter list and the printer list are saved. The following folder structure is created on the memory card: "4CX\CONFIG\conﬁguration number".
Page 168: Checking The Motor Phases
Original operating instructions Special functions ZAdyn4B 110-180 15.6 Checking the motor phases To avoid undeﬁned motor activities due to wrong connection, short circuit , broken wires, etc, the motor phases will be checked during the start procedure. Therefor the current in the phases U/V/W will be measured before the brakes are opening.
Page 169: Open Loop Operation (Operation Without Encoder)
Original operating instructions Special functions ZAdyn4B 110-180 15.8 Open loop operation (operation without encoder) Information Restrictions during open loop operation: no distance dependent deceleration • • no arch-travel possibly higher heating of the motor • • worse positioning accuracy than with Closed-Loop-operation •...
Page 170: Functions With Open-Loop-Operation
Original operating instructions Special functions ZAdyn4B 110-180 Factory set- Parameter Designation Value range ting Maximum slip frequency compensation s_LIM autom. precon- ﬁguration Maximum output voltage for the slip compensation U_S_MX 0 ... 300 V Current controller, sets the minumm current with wihich the I_IxR Nominal cur- motor is energised...
Page 171: Current-Control
Original operating instructions Special functions ZAdyn4B 110-180 15.8.3.2 Current-control For improving the startin, the stopping as well as the travelling with a slow speed, the motor will be energised with a minimum current (Parameter Controller/I_IxR). With the parameters FADE1 and FADE2 the current can be set depending on the frequency (f) of the rotating ﬁeld in the stator.
Page 172 Original operating instructions Special functions ZAdyn4B 110-180 The additional values of the slip-compensation will be limited by following parameters: Control s_LIM - " Frequency: parameter "s_LIM" - " U/f:Slip limitation Control U_S_MX - " Voltage: parameter "U_S_MX" - " U/f:Maximum output volt. The slip-compensation depends on the paremeter "FADE1"...
Page 173: Tilting Protection
Original operating instructions Special functions ZAdyn4B 110-180 15.8.3.4 Tilting protection Avoids an uncontrolled tilting of the speed. Functionality: The motor current is recorded by a ﬁlter (parameter "s_FIL"). If the setted limit value for the current (Parameter "I_KIPP") is exceeded, the setpoint for the speed will be reduced linear to the motor current.
Page 174: Operation With A 3-Phase 230 Vac Power Supply
Original operating instructions Special functions ZAdyn4B 110-180 15.9 Operation with a 3-phase 230 VAC power supply The ZAdyn4B can be operated with a 3~ 230 VAC power supply. For this purpose, it is only necessary to adapt various monitoring functions to the lower power supply. Power component UDC_N - "...
Page 175: Controlled Emergency Stop In Inclined Elevators
Original operating instructions Special functions ZAdyn4B 110-180 15.10 Controlled emergency stop in inclined elevators If an emergency stop is implemented in inclined elevators by suddenly closing the brakes, the abrupt stop can lead to injury to passengers. To avoide this, the cabin should also be braked controlled in emergency stop.
Page 176: Travel Direction Counter
- " can be replaced by a new password. *New password The Statistics/TD_PWC parameter indicates the password in coded form. Statistics With the coded password the ZIEHL-ABEGG SE can decode the original pass- TD_PWN 0 word. ->TD_PWC 21689 *Encrypted password For example if the owner has forgotten it.
Page 177: Deactivating The Direction Change Counter
Original operating instructions Special functions ZAdyn4B 110-180 15.11.3 Deactivating the direction change counter To deactivate the direction change counter, the following parameters have to be adjusted. Statistics TD_PW - " Enter the previously assigned password in the Statistics/TD_PW parameter. - " *Password entry Statistics TD_SET...
Page 178: Resetting The Travel Direction Counter
Original operating instructions Special functions ZAdyn4B 110-180 15.11.6 Resetting the travel direction counter Information At the end of the maximum change of direction, the ZAdyn4B is locked and the error "E950 TD_CNT: Drive limit" appears on the display. To move the cabin into the position for a cable change after locking the frequency inverter, the ZAdyn4B must be switched off and back on.
Page 179: Restore The Counter Reading From The Absolute Value Encoder
Original operating instructions Special functions ZAdyn4B 110-180 15.11.7 Restore the counter reading from the absolute value encoder The counting value of the travel direction change counter is automatically saved in the absolute value encoder. This is performed at the following intervals: every 100 changes in direction up to 1,000 changes in direction •...
Page 180: Function Test Of The Self-Monitoring
Function test according to EN81-50 The self-monitoring test required according to EN81-50 chapter 5.8.3.2.5 is performed for every software version during internal software tests at ZIEHL-ABEGG. For this, 10 test runs are made and the function of the self-monitoring checked.
Page 181: Support With Acceptance Test
Original operating instructions Special functions ZAdyn4B 110-180 15.13 Support with acceptance test 15.13.1 Rotary encoder test The function uses software to simulate rotary encoder failure. Performing rotary encoder test Powersection Select "Checks" menu -> Checks ZA-Intern Checks Select parameter "SCY_EN" SCY_EN - "...
Page 182: Testing Of The Protection Device According To En81-A3
The motor can be demagnetised by the testing of the protective device according to EN81-A3 • "Travel with maximum acceleration from ﬂoor". ZIEHL-ABEGG provides no guarantee for motors that do not originate from ZIEHL-ABEGG. R-TBA15_01-GB 2014 Index 005 Part.-No.
Page 183: Capture Device Test
Original operating instructions Special functions ZAdyn4B 110-180 Perform testing of protection device according to EN81-A3 with maximum acceleration Powersection Select "Checks" menu -> Checks ZA-Intern Checks Select parameter "SCY_EN" SCY_EN - " Enter "SCY_EN=On" - " Enable tests Checks Select parameter "SCY_A3" SCY_A3 - "...
Page 184: Driving Ability Test
Original operating instructions Special functions ZAdyn4B 110-180 Danger! The monitor functions of the ZAdyn are deactivated. There is a risk for the system and persons due to uncontrolled movement of the lift. 15.13.5 Driving ability test The cabin is moved up with the counterweight applied. The cabin movement is shown in the display. Information The function is only possible in connection with CAN activation.
Page 185: Motor Brakes Test
Original operating instructions Special functions ZAdyn4B 110-180 15.13.6 Motor brakes test The function interrupts the safety circuit during travel. The distance covered by the cabin before coming to standstill is shown in the display. Information The function is only possible in connection with CAN activation. Perform motor brakes test Powersection Select "Checks"...
Page 186: Electronic Name Plate
Original operating instructions Special functions ZAdyn4B 110-180 15.14 Electronic name plate With the "electronic rating plate" function, you can store parameters from the ZAdyn4B in an absolute value encoder or load data from an absolute value encoder into the ZAdyn4B. The function is possible in rotary encoders with EnDat, Codeface and Hiperface interfaces.
Page 187: 16 Enclosure
Original operating instructions Enclosure ZAdyn4B 110-180 16 Enclosure 16.1 Technical data for ZAdyn4B 16.1.1 ZAdyn4Bx 110 - 180 ZAdyn 4Bx180 4Bx 110 Electrical data Mains connection voltage 3~ 180 ... 440 absolut Mains frequency [Hz] 50 / 60 (±1,5 Hz) Network form TT / TN Typ.
Page 188: Adjustment Card
Original operating instructions Enclosure ZAdyn4B 110-180 16.2 Adjustment card "Motor name plate" menu Control system menu Start menu MOT_TYP CONFIG M_START MO_DR K_START CTRL f_I01 f_I02 f_I03 f_I04 V_T3 f_I05 BRK_DMP cos phi f_I06 M_Max f_I07 Acceleration menu f_I08 A_POS f_XBR1 R_POS1 Encoder &...
Page 189: Brake Resistor Allocation
Original operating instructions Enclosure ZAdyn4B 110-180 16.3 Brake resistor allocation Frequency inverter Brake resistor Part no. ZAdyn4Bx 110 BR100-A 357214 ZAdyn4xx 180 BR100-A 357214 16.4 Type designation ZAdyn Series 4th generation Version for asynchronous motors for synchronous motors Rated current 110 A 180 A 16.5...
Page 190: Eu Declaration Of Conformity
EU declaration of conformity - Translation - 16.6 (english) A-KON16_07-GB 1633 Index 002 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EU declaration of conformity. ZAdyn controllers for elevator machines Product description:...
Page 191 Original operating instructions Enclosure ZAdyn4B 110-180 Künzelsau, 20.04.2016 (location, date of issue) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division Technical Director Drive Division (name, function) (name, function) (Signature) (signature) R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 191/200...
Page 192: Certificates
Original operating instructions Enclosure ZAdyn4B 110-180 16.7 Certiﬁcates R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 192/200...
Page 193 Original operating instructions Enclosure ZAdyn4B 110-180 R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 193/200...
Page 194 Original operating instructions Enclosure ZAdyn4B 110-180 R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 194/200...
Page 195: Index
Original operating instructions ZAdyn4B 110-180 16.8 Index Dimensions Menu checks Dimensions ZApad Menu navigation 3~ 230 VAC Direct leveling minimum clearances Distance-dependent delay MMC recorder down counter MMC-Recorder menue acceleration due diligence Monitoring menu Acceleration menu Monitoring of the motor con- Activating the DCP interface tactors (X-CO) activation of the CAN inter-...
Page 196 Original operating instructions ZAdyn4B 110-180 for synchronous motors Rotary encoder resolution Rotary encoder simulation Rotary encoder type Round speed Safety Brake Safety gear menu Safety instructions save energy Self-monitoring series control Service Software update Standby 1: Standby 2: Start menu Start-up 68, 106-107 Statistic menu...
Page 197 Original operating instructions ZAdyn4B 110-180 R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 197/200...
Page 198 Original operating instructions ZAdyn4B 110-180 R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 198/200...
Page 199 Original operating instructions ZAdyn4B 110-180 R-TBA15_01-GB 2014 Index 005 Part.-No. 00163453-GB 199/200...
Page 200 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Strasse · D-74653 Kuenzelsau Germany phone +49 (0) 7940 16-0 · fax +49 (0) 7940 16-249 drives@ziehl-abegg.de www.ziehl-abegg.com...

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Za dyn 4b 180

ZIEHL-ABEGG ZA dyn 4B 110 Original Operating Instructions

1 General Information

2 Safety Instructions

3 Product Overview

4 Mechanical Installation

5 Electrical Installation

7 Operation and Parameterising

8 Start-Up

9 Serial Communication

10 Parameter List

11 Travel Options

12 Emergency Evacuation

13 Error Diagnosis

14 Energy Saving

15 Special Functions

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Summary of Contents for ZIEHL-ABEGG ZA dyn 4B 110