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Summary of Contents for ZIEHL-ABEGG ZAdyn4
- Page 1 4C MRL Frequency inverter Original operating instructions Store for future use! R-TBA14_01-GB 1845 Part.-No. 00163419-GB...
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Page 2: Table Of Contents
Original operating instructions ZAdyn4C MRL Content General information ............Validity . - Page 3 Original operating instructions ZAdyn4C MRL 5.12.1 DCP ............5.13 Interface operation without contactors (X-SC) .
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Page 4: General Information
Necessary modifications are incorporated into the next version. ZIEHL-ABEGG SEis not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. 2 Safety instructions... -
Page 5: Product Overview
Original operating instructions Product overview ZAdyn4C MRL 3 Product overview Application The ZAdyn4C MRL is a field-oriented frequency inverter for speed control of three-phase motors developed for use in elevator machines. They are based on the ZAdyn4C, whereby a brake control, a device switch, a brake resistance (except ZAdyn4C MRL BE) and room for additional components (only ZAdyn4C MRL AI) have been addition- ally integrated. -
Page 6: Switch Cabinet Installation
Original operating instructions Mechanical installation ZAdyn4C MRL 4.1.1 Switch cabinet installation Attention! The device is designed for installation on the machine carrier in the lift shaft. An adequate cooling must CAUTION! be ensured for assembly in the switch cabinet. The power loss of the device (see chapter "Technical Data") must be taken into account here. -
Page 7: Dimensions / Minimum Clearances
Original operating instructions Mechanical installation ZAdyn4C MRL Dimensions / minimum clearances Dimensions / minimum distances ZAdyn4C MRL in mm Dimensions / minimum distances ZAdyn4C MRL in mm ZD4C10M0 R-TBA14_01-GB 1845 Part.-No. 00163419-GB 7/44... -
Page 8: Electrical Installation
Original operating instructions Electrical installation ZAdyn4C MRL 5 Electrical installation The safety instructions described in chapter "Electrical installation" of the operating instruc- tions R-TBA12_01 (ZAdyn4C) must be observed! EMC-compatible installation When correctly installed (see below), the device corresponds to the following standards: EN 12015 Electromagnetic compatibility –... -
Page 9: Zadyn4C Mrl Bx
Connect the shielding on the motor side to the PE junction that is located directly on the motor housing. For prefabricated motor lines from ZIEHL-ABEGG SE, the shielding connection is provided with a ring cable eye for the corresponding thread size. - Page 10 Connect the shielding on the motor side to the PE junction that is located directly on the motor housing. For prefabricated motor lines from ZIEHL-ABEGG SE, the shielding connection is provided with a ring cable eye for the corresponding thread size.
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Page 11: Device Set-Up / Terminal Positions
Original operating instructions Electrical installation ZAdyn4C MRL Device set-up / Terminal positions Device set-up ZAdyn4C MRL AI 1 K7.1 brake contactor 2 K141 manual brake release 3 K140 manual brake release 4 K1 coupling relay for STO activation 5 Coupling relay for STO activation 6 Brake resistor 7 K0 main contactor 8 K7 brake contactor... - Page 12 Original operating instructions Electrical installation ZAdyn4C MRL Terminal positions ZAdyn4C MRL AI 1 X400 manual brake release, monitoring brake contactors, X-OUT O41-O44 2 X300 supply brake, remote switch-off, emergency feed brake release, X-OUT O11-O14 3 X600 connection device switch 4 X2 motor 5 X-70 feeding of UPS, supply of UPS 6 X-SC activation of STO relays safety circuit 7 X3 brakes...
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Page 13: Wiring
Original operating instructions Electrical installation ZAdyn4C MRL Wiring The device is fitted with openings and recesses to feed the different cables into the ZAdyn4C MRL. The figures below show their arrangement and position. 5.3.1 ZAdyn4C MRL AI Wiring Wiring 1 Cable brakes, 1 Motor cable cable X-DCP, cable X-CAN,... -
Page 14: Zadyn4C Mrl Bx
Original operating instructions Electrical installation ZAdyn4C MRL 5.3.2 ZAdyn4C MRL Bx Wiring 1 Cable brakes, cable brake resistance, cable motor temper- ature monitoring, cables X-ENC15, X-ENC8, X-MON Wiring 1 Cables X-IN, X-OUT, cable protective earth connection 2 Power line Strain relief by cable ties A cable tie must be attached to all lines for strain relief (see fig.). - Page 15 Original operating instructions Electrical installation ZAdyn4C MRL Protective earth connection ZAdyn4C MRL AI Protective earth connection ZAdyn4C MRL Bx R-TBA14_01-GB 1845 Part.-No. 00163419-GB 15/44...
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Page 16: Mains Connection (X1)
Original operating instructions Electrical installation ZAdyn4C MRL Mains connection (X1) Danger! Before connecting to the mains, check if the technical data on the rating plate of the ZAdyn4C MRL correspond to the required connection values. 5.6.1 Network form The mains filter and ZAdyn4C MRL are designed for use in an earthed power supply system. Permissible mains forms are: TN network •... -
Page 17: Motor Connection (X3)
Information The electronic short-circuit is also active when there is no operating voltage on the ZAdyn4C. • • Please contact Ziehl-Abegg if you want to switch off the electronic short-circuit. R-TBA14_01-GB 1845 Part.-No. 00163419-GB 17/44... -
Page 18: Motor Temperature Monitoring (X-Mt)
Original operating instructions Electrical installation ZAdyn4C MRL When operating synchronous motors from other manufacturers, make sure that they can be operated CAUTION! with the electronic short-circuit and that manual emergency evacuation with short-circuited motor windings is permissible. Motor temperature monitoring (X-MT) Information The X-MT terminal is a standard part of the ZAdyn4C MRL frequency inverter. -
Page 19: Brake Resistor (X 2)
Original operating instructions Electrical installation ZAdyn4C MRL Brake resistor (X 2) Information The brake resistance is already integrated into the ZAdyn4C MRL AI and the ZAdyn4C MRL BI. 5.9.1 ZAdyn4C MRL BE Attention! An existing temperature monitor absolutely must be connected to the ZAdyn4C MRL AI! CAUTION! The device can burn out in case of a fault! Attention! -
Page 20: Digital Inputs (X-In)
Original operating instructions Electrical installation ZAdyn4C MRL 5.10 Digital inputs (X-IN) 5.10.1 Connection with external power supply +24V +24V X-IN (10) (11) (12) (13) +24V Connection of digital input with external power supply 1 Modulation () terminal designation of connector * Wire number of the pre-assembled connecting lead X-I Information When using the external power supply the bridges between the terminals +24V / +24V_IN and... -
Page 21: Terminal Assignment X-In
Original operating instructions Electrical installation ZAdyn4C MRL 5.10.3 Terminal assignment X-IN You can configure the inputs I1 … I8 assignments. The configuration can be implemented by: • Presetting the used control system (assignment corresponding to the control requirements) Free configuration •... -
Page 22: Digital Outputs (X-Out)
Original operating instructions Electrical installation ZAdyn4C MRL 5.11 Digital outputs (X-OUT) 5.11.1 Digital outputs X-OUT The connection terminal X-OUT is equipped with 5 digital outputs as zero potential relay contacts with normally open function. The functions of the outputs are pre-parameterised but can be assigned other functions by changing the parameters. -
Page 23: Dcp / Can Interface (X-Dcp, X-Can)
Relays K1 and K2 are activated depending on the safety circuit. The safety circuit is connected by cable L-SL-...-HX-BM/SBM-SC to terminal X-SC of the ZAdyn4C MRL. ZIEHL-ABEGG SE offers the pre-assembled cable L-SL-...-HX-BM/SBM-SC. See the chapter "Safe Torque Off (STO) function" in the ZAdyn4C operating instructions for further information about the STO function. -
Page 24: Connection X-Sc
Original operating instructions Electrical installation ZAdyn4C MRL 5.13.3 Connection X-SC X-SC Connection X-SC 1 Modulation 2 Safety circuit * Wire designation of the pre-assembled cable L-SL-...-HX-BM/SBM-SC 5.14 Encoder connection synchronous motors (X-ENC15) Information At the X-ENC 15 connection, both incremental encoders for asynchronous motors and absolute encoders for synchronous motors can be connected. -
Page 25: Pin Assignment X-Enc15 For Absolute Value Encoder With Endat, Ssi, Ern1387 And Hiperface Interface
Original operating instructions Electrical installation ZAdyn4C MRL 5.14.2 Pin assignment X-ENC15 for absolute value encoder with EnDat, SSI, ERN1387 and HIPER- FACE interface DATA Data line for communication with the absolute encoder /DATA Data line inverse Analog track D inverse +5 V_E +5/8V voltage supply (With missing encoder the power supply is switched off) -
Page 26: External 24 V Power Supply (X-Ext)
Original operating instructions Electrical installation ZAdyn4C MRL 5.16 External 24 V power supply (X-EXT) By applying an external 24 V power supply to terminal X-EXT, the following functions are active even when the ZAdyn4C is switched off: Communication between control and ZAdyn4C MRL •... -
Page 27: Connection X-Br
Original operating instructions Electrical installation ZAdyn4C MRL 5.17.2 Connection X-BR X-MON +24V (13) (12) (11) (10) Brake release monitor connection 1 Monitoring contacts () terminal designation of connector Attention! The internal 24 V power supply is provided solely for the brake release monitoring. Switching CAUTION! consumer load with this voltage is prohibited! 5.17.3... -
Page 28: Emergency Power Suply
Original operating instructions Electrical installation ZAdyn4C MRL 5.17.3.2 Emergency power suply Information If no voltage is available for opening the brake due to a fault in the power supply, an external power supply can be connected directly to terminal X-300 (ZAdyn4C MRL AI) respectively X-K (ZAdyn4C MRL BI und ZAdyn4C MRL BE) 5 for manual opening of the brakes. -
Page 29: Zadyn4C Mrl Bi And Zadyn4C Mrl Be
Original operating instructions Electrical installation ZAdyn4C MRL 5.17.3.4 ZAdyn4C MRL BI and ZAdyn4C MRL BE Activation for brakes without overexcitation X-BA 4 (O21) X-OUT 5 (O24) X-K2 X-K1 X-SC Activation for brakes ZAdyn4C MRL BI and ZAdyn4C MRL BE without overexcitation 1 Modulation 2 Safety circuit 3 Monitoring brake contactors... -
Page 30: Assignment Connection Terminal X400 (Zadyn4C Mrl Ai)
Original operating instructions Electrical installation ZAdyn4C MRL 5.18.1.2 Assignment connection terminal X400 (ZAdyn4C MRL AI) K7.1 K141 K7.1 K140 X400 Connecting diagram contactor monitoring ZAdyn4C MRL AI 1 Monitoring brake contactors K7 Brake contactor AC-side K7.1 Brake contactor DC-side 2 Monitoring the standstill K140 Contactor for manual brake release brake A K141 Contactor for manual brake release brake B K7 Brake contactor AC-side... -
Page 31: Circuit Suggestion For Zadyn4Cs Mrl
Original operating instructions Electrical installation ZAdyn4C MRL 5.19 Circuit suggestion for ZAdyn4CS MRL Circuit suggestion for ZAdyn4C MRL AI ZD4C10K1 Index 03, 11.06.18 ZD4C10K1 1 Monitoring brake contactors 2 Power supply brakes 3 Power supply by UPS 4 Power supply by UPS 5 Remote 6 Power supply brake for brake test 7 Power supply brake for evacuation... - Page 32 Original operating instructions Electrical installation ZAdyn4C MRL Circuit suggestion ZAdyn4C MRL Bx with integrated brake activation with bridge rectifiers ZD4C10K2 Index 03, 11.06.18 ZD4C10K2 1 Control STO-relay, end safety circuit 2 Monitoring brake contactors 3 Power supply brake 4 Pushbutton fort two-circuit test/emergency operation 5 Manual brake release R-TBA14_01-GB 1845 Part.-No.
- Page 33 Original operating instructions Electrical installation ZAdyn4C MRL Circuit suggestion ZAdyn4C MRL Bx without integrated brake activation ZD4C10K3 Index 03, 11.06.18 ZD4C10K3 1 Control STO-relay, end safety circuit 2 Voltage supply Fan 230 VAC * * In the ZAdyn4C MRL without integrated brake activation, the power supply of the brake is not connected to the ZAdyn. Therefore, a separate power supply of the fan is necessary.
- Page 34 Original operating instructions Electrical installation ZAdyn4C MRL Circuit suggestion ZAdyn4C MRL Bx with integrated brake activation with fast acting rectifiers ZD4C10K6 Index 03, 01.02.19 ZD4C10K6 1 Control STO-relay, end safety circuit 2 Monitoring brake contactors 3 Power supply brake 4 Pushbutton fort two-circuit test/emergency operation 5 Manual brake release R-TBA14_01-GB 1845 Part.-No.
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Page 35: Device Switch Q1 (Only For Zadyn4C Mrl Ai, Optional)
Original operating instructions Device switch Q1 (only for ZAdyn4C MRL AI, optional) ZAdyn4C MRL 6 Device switch Q1 (only for ZAdyn4C MRL AI, optional) Mechanical installation Remove the cover of the metal housing of the ZAdyn4C MRL. Loosen the four screws (1) on the "... -
Page 36: Electrical Installation
Original operating instructions Start-up ZAdyn4C MRL Electrical installation ZAdyn4C MRL AI X600 Device switch connection 1 Mains 3~ 400V/PE/50Hz 2 auxiliary contacts 7 Start-up Testing the "Safe Torque Off (STO)" safety function In the course of start-up and maintenance, the "Safe Torque Off (STO)" function must be tested as a safety function test. -
Page 37: Enclosure
Original operating instructions Enclosure ZAdyn4C MRL 8 Enclosure Technical data ZAdyn4C MRL 8.1.1 ZAdyn4C 011 - 032 MRL ZAdyn 4CS011- 4CS013- 4CS017 4CS023- 4CS032- MRL-AI/BI/ MRL-AI/BI/ -MRL-AI/BI/ MRL-AI/BI/ MRL-AI/BI/ Electrical data Mains connection voltage 3~180 ... 440 absolut Mains frequency [Hz] 50 / 60 (±1,5 Hz) Typ. -
Page 38: Ec/Eu Declaration Of Conformity
ZAdyn4C MRL EC/EU declaration of conformity - Translation - (english) A-KON16_06-GB 1741 Index 003 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EC/EU declaration of conformity. Control devices ZAdyn/ZETADYN for elevator machines... - Page 39 final user. The authorised representative for the assembly of the technical file is: Mr. Roland Hoppenstedt (see above for address). Künzelsau, 10.10.2017 (place and date of issue ) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division...
- Page 40 Original operating instructions Enclosure ZAdyn4C MRL R-TBA14_01-GB 1845 Part.-No. 00163419-GB 40/44...
- Page 41 Original operating instructions Enclosure ZAdyn4C MRL R-TBA14_01-GB 1845 Part.-No. 00163419-GB 41/44...
- Page 42 Original operating instructions Enclosure ZAdyn4C MRL R-TBA14_01-GB 1845 Part.-No. 00163419-GB 42/44...
- Page 43 Original operating instructions Enclosure ZAdyn4C MRL R-TBA14_01-GB 1845 Part.-No. 00163419-GB 43/44...
- Page 44 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Straße · 74653 Künzelsau Germany phone +49 7940 16-0 · fax +49 7940 16-249 drives@ziehl-abegg.de www.ziehl-abegg.com...
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