Related Manuals for ZIEHL-ABEGG PMIcontrol Basic-M Series
Summary of Contents for ZIEHL-ABEGG PMIcontrol Basic-M Series
- Page 1 english PMIcontrol Basic-M FSDM5...46 Frequency inverter for mounting on 3 ~ motors for fans Operating Instructions Keep for reference! L-BAL-E300-GB 1905 Index 001 Part.-No.
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Page 2: Table Of Contents
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Content General notes ............. Validity . - Page 3 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Residual-current-operated protective device ....... . . Motor protection .
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Page 4: General Notes
We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. -
Page 5: Safety Instructions
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Safety instructions 2 Safety instructions This chapter contains instructions to prevent personal injury and property damage. These instructions do not lay claim to completeness. In case of questions and problems, please consult our company technicians. -
Page 6: Start-Up And During Operation
Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. -
Page 7: Operator's Obligation Of Diligence
You must monitor their working methods in order to intervene in good time if necessary. 3 Product overview Application PMIcontrol Basic-M is the series of ZIEHL-ABEGG frequency inverters for direct mounting on a motor. The devices are constructed in accordance with the general requirement in EN 61800-2 for adjustable speed electrical power systems and is intended for one-quadrantdrives. -
Page 8: Name Plate & Type Key
Name plate & Type key The name plate carries the technical data valid for the delivered product. Example for name plate Explanation Explanation UL related data ZIEHL-ABEGG related data Enclosure type Type designation Max. ambient temperature authorisation at rated Type of voltage power... -
Page 9: Maintenance
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Product overview In addition to the name plate, there is an additional information sign on every product with further UL related information. Maintenance The device must be checked for soiling and, if necessary, cleaned in periodic intervals. Transport •... -
Page 10: Mounting
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting 4 Mounting General notes Caution! The following points must be complied with during the mechanical installation to avoid causing a defect in the device due to assembly errors or environmental influences: •... -
Page 11: Parts Required For Mounting On The Motor
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting Parts required for mounting on the motor The following parts are required for mounting the frequency inverter on the motor: 1. Mounting parts in scope of delivery of the device FSDM5/7.5/8.5 A Cover terminal compartment B Motor connection adapter C Serrated locking nuts M4... - Page 12 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting FSDM25/32 A Cover terminal compartment B Motor connection adapter C Serrated locking nuts M5 D Serrated locking nuts M4 E Countersunk screw M5 x 20 F PE clamp G Holder for PE clamps FSDM39/46 A Cover terminal compartment B Motor connection adapter...
- Page 13 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting 2. Order adapter plate to fit motor separately from ZIEHL-ABEGG Part. No. 00167303:Universal adapter plate without holes for mounting on the terminal box flange. The holes must be drilled according to the available motor.
- Page 14 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting Part. No. 00167160:Universal adapter plate without holes for mounting on the terminal box flange. The holes must be drilled according to the available motor. Part. No. 00167193:Universal adapter plate without holes for mounting on the terminal box flange. The holes must be drilled according to the available motor.
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Page 15: Tool List
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting 3. PU sealant We recommend the Bond + Seal Power construction adhesive made by Würth (Art. No. 08932352) for sealing between the adapter plate and the terminal box flange. 4. Cable extension for FSDM12/17 (optional) This set is available as an accessory (item no. -
Page 16: Mounting On The Motor
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting Information Example of a possible tool list. The actual tool requirement depends on the respective motor being used. Mounting on the motor The terminal box and terminal board must be removed to mount the frequency inverter on the motor. The connections of the motor windings and the thermal protector are disconnected and connected to the frequency inverter via an adapter. - Page 17 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting L-BAL-E300-GB 1905 Index 001 Part.-No. 17/48...
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Page 18: Procedure Fsdm12/17
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting 4.4.2 Procedure FSDM12/17: See the following drawing order 1. - 5. 1. Apply PU sealant “Bond + Seal” to the whole flange face of the motor terminal box (any uneven- ness such as residue adhesive must be removed first to ensure that the adapter plate lies flat). 2. - Page 19 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting L-BAL-E300-GB 1905 Index 001 Part.-No. 19/48...
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Page 20: Procedure Fsdm25/32
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting 4.4.3 Procedure FSDM25/32 See the following drawing order 1. - 5. 1. Apply PU sealant “Bond + Seal” to the whole flange face of the motor terminal box (any uneven- ness such as residue adhesive must be removed first to ensure that the adapter plate lies flat). 2. - Page 21 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting L-BAL-E300-GB 1905 Index 001 Part.-No. 21/48...
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Page 22: Procedure Fsdm39/46
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting 4.4.4 Procedure FSDM39/46 See the following drawing order 1. - 5. 1. Apply PU sealant “Bond + Seal” to the whole flange face of the motor terminal box (any uneven- ness such as residue adhesive must be removed first to ensure that the adapter plate lies flat). 2. - Page 23 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting L-BAL-E300-GB 1905 Index 001 Part.-No. 23/48...
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Page 24: Cable Inlet
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Mounting Cable inlet Caution! Only use lines which can guarantee a permanent seal around the cable glands (pressure-resistant, dimensionally-stable, round-centred jacket; e.g. by means of gusset filling)! Lines with filling fleece are not permissible because moisture can penetrate due to the capillary effect! Remove the terminal compartment cover. -
Page 25: Electrical Installation
FSDM12 and FSDM17. Information • In devices of the AMblue and PMblue series fully assembled by ZIEHL-ABEGG, the plug “TB” / “TP” is already in the correct position on delivery. • The respective connections are represented in the enclosure of this Operating Instructions (see... - Page 26 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Electrical installation FSDM5/7.5/8.5 1 Line Tightening torque protective earth connection (M4 Torx T20): 2 Nm / 17.7 Lb In 2 Indication relays 3 Connection internal cooling fan 4 Parameter interface for ZAstick 5 Jumper “E1”...
- Page 27 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Electrical installation Caution! Make sure that the connectors for mains, relays and control are firmly seated before start-up. FSDM12/17/25/32/39/46 1 Line FSDM12/17 tightening torque protective earth connection (M4 Torx T20): 2 Nm / 17.7 Lb In FSDM25/32/39/46 tightening torque protective earth connection (M5 Torx T25): 4 Nm / 35.5 Lb In 2 Indication relays 3 Connection internal cooling fan...
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Page 28: Emc-Compatible Installation
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Electrical installation Connection data terminals relays FSDM5/7.5/8.5 FSDM12/17/25/32/39/46 Stripping length 10 mm 5...6 mm Min. conductor cross-section solid 0.2 mm 0.08 mm Max. conductor cross-section solid 2.5 mm 2.5 mm Min. conductor cross-section flexible 0.2 mm 0.08 mm Max. -
Page 29: Voltage Supply
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Electrical installation 5.3.3 Harmonics current and line impedance for devices > 16 A and ≤ 75 A Extract from EN 61000-3-12, valid for equipments with rated current > 16 A and ≤ 75 A, connected to public low-voltage systems. -
Page 30: Ul: Short-Circuit Protection For Branch Circuits (Nec, Cec)
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Electrical installation 5.4.4 UL: Short-circuit protection for branch circuits (NEC, CEC) Danger due to electric current This power conversion equipment is suitable for connection to electric circuits that cannot supply more than a certain symmetrical current effective. Please note the additional information under appendix / UL specifications / UL: Short Circuit Current Rating. -
Page 31: Motor Protection
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Electrical installation Motor protection Motor protection is possible by connecting thermostats “TB” (thermal contacts) or thermistors “TP” (PTC). The jumper on the device circuit board must be plugged according to the used thermal protector (see figure terminal compartment). - Page 32 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Electrical installation 0...100 % PWM (factory setting) Control via external setting signal PWM D1 GND 10V D1 GND 10V 24V (10 V) E1.1 E1.1 10 k f = 1...10 kHz 13.06.2014 i_jumper_motor_mounted_pwm.eps 15...28 V 0...20 mA Control via external setting signal 0...20 mA...
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Page 33: Output Voltage "10 V
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Electrical installation Diagram setting signal and U/f curve (linear) edge 100 % = 0 % [Hz] start Analog In 1 0...10 V 0...20 mA 90 100 0...100 % PWM 25.01.2013 v_u_f_dia_icontr_0_10v_fix.vsd Analog In 1: Speed setting signal (0 - 10 V, 0...20 mA, 0...100 % PWM) Fout: Output frequency Uout: Output voltage Ustart: Start-up voltage... -
Page 34: Relay Outputs "K1
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Electrical installation 5.11 Relay outputs “K1” An external fault indicator is available over the potential-free contact of the built-in relays (max. contact rating Technical data and connection diagram). Function factory setting for “K1”: •... -
Page 35: Option Add-On Modules
An additional module can be retrofitted in the slot provided if required (mounting operating instructions of the additional modules). The range of additional modules is constantly being extended and adapted to market requirements. The currently available additional modules can be requested from ZIEHL-ABEGG. Examples for currently available additional modules Type Part-No. -
Page 36: Diagnostics / Faults
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Diagnostics / Faults 7 Diagnostics / Faults Status Out with flash code Operating conditions are indicated by the status LED with flashing code. 23.04.2012 v_flash_explain_1_x.VSD Reaction of device Relay Code Explanation Adjustment In the event of a mains interruption the unit switches “OFF”... - Page 37 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Diagnostics / Faults Reaction of device Relay Code Explanation Adjustment Phase failure / line error Following a shutoff, a startup attempt is made after approximately 15 s, if the The controller is provided with a built-in voltage supply is high enough.
- Page 38 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Diagnostics / Faults Reaction of device Relay Code Explanation Adjustment Line voltage too low The modulation is switched off immedi- Line voltage below a fixed limit for longer ately at undervoltage, error message after 75 s.
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Page 39: Enclosure
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Enclosure 8 Enclosure Technical data Rated current Rated current Recommen- Rated tempera- max. line fuse max. heat dis- Weight ded motor ture sipation Output (I fundamental output component @ [kg] Type 50 Hz) [°C] (Part-No.) Input... - Page 40 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Enclosure Digital input “D1” Input resistance: R approx. 4 kΩ Voltage range high level: 10..30 V DC Voltage range low level: 0..4 V DC Open-Collector output “OC” : 20 mA : 30 V DC CE max Max.
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Page 41: Maximum Loading Dependent On Switching Frequency, Line Voltage And Ambient Temperature
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Enclosure 8.1.1 Maximum loading dependent on switching frequency, line voltage and ambient temperature The maximum permissible temperature for the rated current at rated voltage and rated clock frequency is specified as rated temperature. Since the dissipation of the power loss (heat development) in the device is decisively dependent on the ambient temperature, the max. -
Page 42: Ul Specifications
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Enclosure UL specifications 8.2.1 UL: Ratings Model Input at Output Ambient Tem- Dimensions 50/60 Hz perature in °C (L x W x H) mm FSDM5 3 x 200-480 V 3 x 200-480 V 5 A, 8 kHz FSDM7.5 3 x 200-480 V 3 x 200-480 V 7.5 A, 8 kHz... -
Page 43: Ul: Overload Protection
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Enclosure 8.2.2 UL: Overload protection The devices are equipped with a solid state motor overload protection and a solid state short circuit protection. The solid state motor overload protection protects the motor under overload conditions by reducing current flow to the internal motor output terminals. -
Page 44: Short Circuit Current Rating (Sccr)
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Enclosure Integrated solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes, or the equivalent. 8.2.4 Short Circuit Current Rating (SCCR) The short circuit current rating (SCCR) is dependent on the device type and article number (see also... -
Page 45: Connection Diagram
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Enclosure Connection diagram PMIcontrol Basic-M FSDM... Thermostatschalter Thermostats Temperaturfühler Thermistors 0...20 mA 3 ~ Motor mit eingebauten Temperaturfühlern with internal thermistors 0...10 V/PWM Kontaktbelastung Contact rating max. AC 250 V 2 A 10V 24V E1,1 Service... -
Page 46: Dimensions [Mm]
Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Enclosure Dimensions [mm] FSDM5/7.5/8.5 FSDM12/17 L-BAL-E300-GB 1905 Index 001 Part.-No. 46/48... - Page 47 Operating Instructions PMIcontrol Basic-M – model series FSDM5...46 Enclosure FSDM25/32 FSDM39/46 L-BAL-E300-GB 1905 Index 001 Part.-No. 47/48...
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Page 48: Manufacturer Reference
Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Telephone: +49 (0) 7940 16-0 Telefax: +49 (0) 7940 16-504 info@ziehl-abegg.de...
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