ZIEHL-ABEGG ZETADYN 3C Technical Information
Replacement of the frequency inverter with the frequency inverter
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Also See for ZETADYN 3C:
- Original operating instructions (204 pages) ,
- Brief instructions (10 pages)
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Technical Information
Replacement of the ZETADYN 3C frequency inverter with the ZAdyn4C frequency
inverter
Safety instructions
Danger!
It is forbidden to carry out work on electrically live parts.
In frequency inverters of the ZAdyn type, the intermediate circuit (terminals ZK+ / ZK- or +DC / -DC) are
still under voltage even after switching off.
You must wait at least three minutes.
Danger!
It is not permitted to operate the frequency inverter with the housing covers removed, as exposed live
parts are present inside the device. Failure to observe this provision can lead to serious injury.
Work on electric components may only be carried out by trained electricians or by persons instructed in
electricity under the supervision of an electrician in accordance with electrical engineering regulations.
A second person must always be present when working on energized parts or lines who disconnects in
case of emergency.
Electrical equipment must be checked regularly: Loose connections must be fixed, damaged lines or
cables must be replaced immediately. The switch cabinet and all electrical supply units must always be
kept closed. Access is only allowed to authorised persons with a key or special tool.
Dimensioning of the frame size
Caution!
The frame size of the ZAdyn4C frequency inverter must be dimensioned according to the nominal motor
CAUTION!
current.
In general, valid is:
I
I
≥
Nenn Frequenzumrichter
Nenn Motor
Dimensions / Minimum distances
ZAdyn4C 011-032
ZD4C01M0
Dimensions 011-032 in mm
R-TIA14_12-GB 1528
Part.-No.
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Summary of Contents for ZIEHL-ABEGG ZETADYN 3C
- Page 1 Technical Information Replacement of the ZETADYN 3C frequency inverter with the ZAdyn4C frequency inverter Safety instructions Danger! It is forbidden to carry out work on electrically live parts. In frequency inverters of the ZAdyn type, the intermediate circuit (terminals ZK+ / ZK- or +DC / -DC) are still under voltage even after switching off.
- Page 2 Technische Information ZD4C01M0 Minimum clearances 011-032 in mm ZAdyn4C 040-074 ZD4C02M0 Dimensions 040-074 in mm ZD4C02M0 Minimum clearances 040-074 in mm R-TIA14_12-GB 1528 Part.-No. 2/22...
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Page 3: Mechanical Installation
ZAdyn4C. Saving the parameters of the ZETADYN 3C on the memory card Alternatively, you can save the parameters of the ZETADYN 3C on the memory card and use it to load them onto the ZAdyn4C. -
Page 4: Electrical Installation
Information If the ZETADYN 3C is replaced by the ZAdyn4C, the circuit diagram of the ZAdyn4C in this Technical Information and the operating instructions of the ZAdyn4C must be observed. Mains connection (X1) - Page 5 Mains connection (X1) Mains connection (X1) -> -> -> -> Motor connection (ZETADYN 3C: X2, ZAdyn4C: X3) 2 Connection terminal X3 ZAdyn4C 011-032 2 Connection terminal X2 ZETADYN 3C 2 Connection terminal X3 ZAdyn4C 040-074 ZETADYN 3C ZAdyn4C: 2 Motor connection (X2) Motor connection (X3) ->...
- Page 6 ZETADYN 3C ZAdyn4C: 2 Temperature monitoring of the motor Temperature monitoring of the motor (X-MT) (X-MT) (P1) -> (P1) (P2) -> (P2) Connection terminal X-MT ZAdyn4C 011-032 Connection terminal X-MT ZETADYN 3C Connection terminal X-MT ZAdyn4C 040-074 R-TIA14_12-GB 1528 Part.-No. 6/22...
- Page 7 Technische Information Brake chopper/brake resistor (X-2) 3 Connection terminal X2 ZAdyn4C 011-032 3 Connection terminal X2 ZETADYN 3C 3 Connection terminal X2 ZAdyn4C 040-074 ZETADYN 3C ZAdyn4C: 2 Brake chopper/brake resistor (X-2) Brake chopper/brake resistor (X-2) -> -> -> R-TIA14_12-GB 1528 Part.-No.
- Page 8 Connection terminal X-BC ZETADYN 3C Digital inputs (X-IN) The connection assignment is identical on both ZETADYN 3C and ZAdyn4C. The connecting lead can be reconnected directly from the ZETADYN 3C to the ZAdyn4C. The connector on the ZAdyn4C must then be removed. ZETADYN 3C...
- Page 9 Technische Information Connection terminal X-IN ZAdyn4C Connection terminal X-IN ZETADYN 3C Digital outputs (X-OUT) The digital inputs control cable for the ZETADYN 3C must be replaced with that for the ZAdyn4C. Type designation: L-SL-xx-HX-ZA4-OUT Article no.: 00165935-xxM ZETADYN 3C ZAdyn4C: 2...
- Page 10 Encoder connection asynchronous mo- tors (X-ENC8) tors (X-ENC8) -> (/A) -> -> (/B) -> +5/8V_E (5V) -> 5V_E (GND) -> -> Connection terminal X-ENC8 ZAdyn4C (TTL or sinus encoder) Connection terminal X-ENC8 ZETADYN 3C (TTL or sinus encoder) R-TIA14_12-GB 1528 Part.-No. 10/22...
- Page 11 Connection terminal X-ENC8 ZETADYN 3C (HTL encoder) Pulse generator for asynchronous motors (ZETADYN 3C: X-ENC9, ZAdyn4C: X-ENC15) Use the "adapter D - SUB 9 <-> D - SUB 15" when connecting the encoder cable to the connection terminal X-ENC15 of the ZAdyn4C.
- Page 12 L-GL-10-YY-ZA4-ERN1387 (article no. 00165948-10M). DCP-Schnittstelle (X-DCP) The connection assignment is identical on both ZETADYN 3C and ZAdyn4C. The connecting lead can be reconnected directly from the ZETADYN 3C to the ZAdyn4C. The connector on the ZAdyn4C must then be removed. ZETADYN 3C...
- Page 13 Technische Information CAN interface (X-CAN) The connection assignment is identical on both ZETADYN 3C and ZAdyn4C. The connecting lead can be reconnected directly from the ZETADYN 3C to the ZAdyn4C. The connector on the ZAdyn4C must then be removed. ZETADYN 3C...
- Page 14 Technische Information Brake air monitor (ZETADYN 3C: X-BR, ZAdyn4C: X-MON) ZETADYN 3C ZAdyn4C: 2 Brake bleed monitor (X-BR) Brake air monitor (X-MON) +24V_B -> +24V_B (13) -> (12) -> (11) -> (10) -> -> Connection terminal X-MON ZAdyn4C Connection terminal X-BR ZETADYN 3C R-TIA14_12-GB 1528 Part.-No.
- Page 15 Technische Information Function "Safe Torque Off (STO)" of the ZAdyn4C The motor contactors are replaced by the STO function in the ZAdyn4C. Therefore both STO relays must be installed in the control (see figure). See the chapter "Safe Torque Off (STO) function" in the ZAdyn4C operating instructions for further information about the "Safe Torque Off (STO)"...
- Page 16 Use the parameter settings noted in the table in the appendix for the ZAdyn4C. Loading parameters onto the ZAdyn4C Alternatively, you can load the parameters for the ZETADYN 3C onto the ZAdyn4C using a memory card. Procedure for loading parameters onto the ZAdyn4C Insert the memory card in the X-MMC card slot (see figures).
- Page 17 Technische Information Circuit suggestion for ZETADYN 3CA (asynchronous motor) R-TIA14_12-GB 1528 Part.-No. 17/22...
- Page 18 Technische Information Circuit suggestion for ZETADYN 3CS (synchronous motor) R-TIA14_12-GB 1528 Part.-No. 18/22...
- Page 19 Technische Information Circuit suggestion for ZAdyn4C ZD4C01K2 R-TIA14_12-GB 1528 Part.-No. 19/22...
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Page 20: Parameter List
Technische Information Parameter list Information Not all parameters listed are always visible. Some parameters are only visible when certain settings have been selected for other parameters. "Motor name plate" menu f_O1 MOT_TYP (Motor Typ) f_O2 (rpm) f_O3 (Hz) f_O4 f_O5 V_G1 V_G2 (kW) - Page 21 Technische Information Acceleration menu T_5a A_POS T_5b R_POS1 R_POS2 Controller menu Travelling menu SPD_KP SPD_TI Menu parameter set 2 F_PAR2 U_ACCU P_UPS RS_UPS STOP Copy Deceleration menu A_NEG Menu encoder calibration (for synchronous motors) R_NEG1 ENC_OFF R_NEG2 S_DI3 Menu CAN (for CAN control) S_DI2 LIFT_NR S_DI1...
- Page 22 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Strasse · 74653 Künzelsau Germany phone +49 7940 16-0 · fax +49 7940 16-249 drives@ziehl-abegg.de · www.ziehl-abegg.com...