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Fcontrol FXDM Frequency inverter with integrated sine lter for 3 ~ fans Operating Instructions Keep for reference! Software version: D1333A from Version 2.37 L-BAL-E072-GB 1642 Index 008 Part.-No.
We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications.
Operating Instructions Fcontrol – model series FXDM Safety instructions Attention! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken! Danger due to electric current Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding...
Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements.
Operating Instructions Fcontrol – model series FXDM Product overview Employment of external personnel Maintenance and service work are frequently carried out by external employees who often do not recognize the specific situations and the thus resulting dangers.These persons must be comprehen- sively informed about the hazards in their area of activity.
Operating Instructions Fcontrol – model series FXDM Mounting Transport • The device is packed ex factory to suit the transport method previously agreed. • Always use the original packaging materials when transporting the device. • Avoid shocks and impacts to the device during the transport.
Operating Instructions Fcontrol – model series FXDM Mounting Fastening the device The type of fastening and the number of fastening points are dependent on the housing design. All the fastening points available must be used for safe fastening. Proceed as follows: Type FXDM2.5AM...
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Operating Instructions Fcontrol – model series FXDM Mounting Type FXDM5...18 (FXDM22) Fastening at 4 points GM00005A_M 15.12.2015 Drill fastening points “1” - “4”. " " Fasten device with screws. Type FXDM32...50 (IP54 / IP65) Fastening at 8 points GM00002A_M 15.12.2015 "...
Operating Instructions Fcontrol – model series FXDM Mounting Type FXDM32...50 (IP20) Fastening at 4 points GM00001A_M 15.12.2015 Drill 4 fastening points. " Screw in screws “1” - “4” up to a distance of approx. 5 mm and mount the device.
Operating Instructions Fcontrol – model series FXDM Electrical installation authorized persons using a key or special tool. • Operating the device with the housing cover removed is prohibited because energized, exposed parts are present inside the device. Disregarding this regulation can lead to severe personal injury.
Operating Instructions Fcontrol – model series FXDM Electrical installation Possible cross sections of terminals for control section For all types flexible rigid Modulation 0,25 - 1,5 mm 0,25 - 1,5 mm Indication relays 0,08 - 2,5 mm 0,08 - 2,5 mm...
Operating Instructions Fcontrol – model series FXDM Electrical installation 5.4.2 Required quality attributes for the mains voltage Danger due to electric current The mains voltage must comply with the EN 50160 quality characteristics and the defined standard voltages in IEC 60038! 5.4.3...
Operating Instructions Fcontrol – model series FXDM Electrical installation Display during motor fault Motor fault Possibilities for re-starting after the drive has cooled down terminals “TB/TP” bridged by: • By switching the mains voltage off and then on again. •...
Operating Instructions Fcontrol – model series FXDM Electrical installation 5.12 Connection of external Terminal type AXG-1A(E) An external terminal is required for starting-up and setting-up versions that do not have an integrated terminal. • Model AXG-1A, Part-No. 349034 for wall mounting •...
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Operating Instructions Fcontrol – model series FXDM Electrical installation general example for MODBUS device connection The data line must be connected from one device to the next. No other type of wiring is allowed! Always use only two wires of one lead (twisted pair) for the connection.
Operating Instructions Fcontrol – model series FXDM Electrical installation Default interface parameter Baudrate 19200 Bits Parity Even (None, exception of devices agriculture) Stop bits Handshake none Information If any matters are unclear, please contact our V-STE support department for control systems - ventilation technology.
Operating Instructions Fcontrol – model series FXDM Electrical installation 5.18 Manual Bypass-Switch type S-D-25 and S-D-50 As accessories are manual main switches with bypass function available. By switching OFF Frequency inverters necessary waiting period before renewed switching on amounts minimum 90 seconds! Switch position •...
Operating Instructions Fcontrol – model series FXDM Controls and Menu 6 Controls and Menu Multipurpose LC display and keyboard 2 3 4 5 6 7 8 9 19.02.2014 v_display_erklaerung_fcontrol.vsd 1. Numeric display 5 digit Program key and open menu 2. Moon-Symbol for set point 2 Menu selection, reduce value ▼...
Operating Instructions Fcontrol – model series FXDM Controls and Menu Menu operation Display after turning on the voltage supply. description for menu language English = “GB” (delivery status). Switch over between “Start” and *Actual value with Escape Example for mode 1.01...
Operating Instructions Fcontrol – model series FXDM Controls and Menu Menu structure PIN 0010 STOP ← ← ← ← User Service → → → → ▼ ▼ ▼ ▼ ▲ ▲ ▲ ▲ Start Info Setting Events Base setup P↓ ↑ ESC P↓...
Operating Instructions Fcontrol – model series FXDM Base setup 7 Base setup Jumper for the input signal Jumper position factory setting for 0 - 10 V signal. For temperature sensors (TF..) or sensors with 4 - 20 mA bring the internal jumper for the external signal in the correct position.
Operating Instructions Fcontrol – model series FXDM Base setup Select operation mode Information Simple installation is possible through the selection of the preprogrammed mode of operation. This determines the basic function of the device; factory setting 1.01 = Speed controller (activation via 0 - 10 V signal).
Operating Instructions Fcontrol – model series FXDM Start-up 8 Start-up Prerequisites for commissioning Attention! 1. You must mount and connect the device in accordance with the operating instructions. 2. Double check that all connections are correct. 3. The mains voltage must match the information on the rating plate.
Operating Instructions Fcontrol – model series FXDM Start-up Switch Motor to ON in menu group “Start” ▲ Menu Mode 1.01 Base Controller Motor Start Info Setting Events IO Setup Limits Diagnostic setup Setup Setup 50.0 Hz 8.0 A 1.01 0.0 Hz...
Operating Instructions Fcontrol – model series FXDM Programming Diagram setting signal and output frequency [Hz] n-min 10 Hz n-max. = 50 Hz n-min 20 Hz n-max. = 45 Hz n-min OFF n-max. = 50 Hz = 5 Hz = 6 Hz Analog In 1 0...10 V...
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Operating Instructions Fcontrol – model series FXDM Programming Functional description Increase output frequency In order to gradually increase the output frequency, the signal at input “E1” is switched on via contact “C1”. The signal must be higher than set for “E1 Max.” (i.e. over 8 V). The output frequency is now increased depending on the duration of the signal applied and the increment setting “Touch function.-...
Operating Instructions Fcontrol – model series FXDM Programming 9.1.4 Base setup 1.02 Menu group “Base setup” Base setup Base setup Mode Mode selection: 1.02 Mode Number steps Selection: 0, 1, 2, 3, 4, 5 Factory setting: 0 Number steps: 0 In the factory setting “0”...
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Operating Instructions Fcontrol – model series FXDM Programming Menu group “setting” (only when needed) Setting Setting “Base setup”) Setting direct (at Number steps: 0 If the setting is to be made during operation directly with the ▼ + ▲ keys, no setting is...
Operating Instructions Fcontrol – model series FXDM Programming 9.1.5 Setting in operation 1.02 After installation is completed, only the “Setting direct” or “Setting Step” setting is visible in the “Info” menu group. All other menus are protected by a PIN.
Operating Instructions Fcontrol – model series FXDM Programming Temperature control 2.01 2.05 9.2.1 Basic setting 2.01 2.05 Base setup Base setup Mode Mode selection e.g. 2.01 Mode E1 Analog In In all group 2 operating modes (2.01, 2.02, 2.03, ..) “E1 analogue In”...
Operating Instructions Fcontrol – model series FXDM Programming 9.2.2 Settings for operation modes 2.01 2.05 2.01 Temperature control simple Temperature control depending on outdoor temperature (Special function: Sensor connection at “E2”, 2.02 display and setting under “E1”). 2.03 Temperature control with pre-programmed additional functions (heating, shutter, temperature monitoring).
Operating Instructions Fcontrol – model series FXDM Programming 9.2.3 Functional diagrams temperature control Example 1: Temperature control in factory setting “Cooling function” (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min.
Operating Instructions Fcontrol – model series FXDM Programming 9.2.4 Additional for mode 2.03 : Signal output 0 - 10 V The 0 - 10 V output signal can, e.g., be used for triggering a shutter or heating. Offset AnalogOut The target value for this output is the target value (Setpoint) for the ventilation “offset”...
Operating Instructions Fcontrol – model series FXDM Programming 9.2.5 For mode 2.03 : Relay output for Heating or Cooling OffsetDigitalOut Offset Digital Out = Offset for relay output (“K2” is pre-programmed by the factory). The relay operating point deviates by the adjusted offset of the Setpoint of the ventila- OffsetDigitalOut tion (if relay “K2”...
Operating Instructions Fcontrol – model series FXDM Programming 9.2.6 For mode 2.03 Relay output for temperature monitoring If the set value for the “minimum alarm” is not reached or the set value for the “maximum alarm” is exceeded, a message is generated via the alarm symbol in the display. In addition, „Lmt E1 min“ is displayed alternately with the actual value for the minimum alarm and Lmt E1 max for the „Maximum...
Operating Instructions Fcontrol – model series FXDM Programming Pressure control for condensers refrigeration 3.01 3.04 9.3.1 Base setup 3.01 3.04 Base setup Base setup Mode Mode selection e.g. 3.01 Mode E1 Analog In For all Modes in Group 3 ( 3.01...
Operating Instructions Fcontrol – model series FXDM Programming 9.3.2 Setting for operation modes 3.01 3.04 3.01 Pressure control condensers, setting Setpoint in bar Pressure control for condensers with input for refrigerant, Setpoint in °C 3.02 3.03 Two sensors for dual circuit condenser. Automatic regulation to the highest pressure (selection amplifier integrated) operation display: “Control value”, Setpoint in bar...
Operating Instructions Fcontrol – model series FXDM Programming 9.3.3 Functional diagrams pressure control condensers Functional diagram for Mode 3.01 3.03 (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % 50 % Min. 17 bar 5 bar 12 bar 09.05.2007...
Operating Instructions Fcontrol – model series FXDM Programming Pressure control airconditioning 4.01 4.03 9.4.1 Base setup 4.01 4.03 Base setup Base setup Mode Mode selection e.g. 4.01 Mode E1 Analog In , ..) “E1 Analog In” factory setting In all group 2 operating modes 4 ( 4.01...
Operating Instructions Fcontrol – model series FXDM Programming 9.4.2 Setting for operation modes 4.01 4.03 • 4.01 pressure control, setpoint in Pa • 4.02 4.03 Pressure control for ventilation systems setpoint depending on outdoor temper- ature Setting Setting Setpoint1 Setting range: in measuring range of sensor...
Operating Instructions Fcontrol – model series FXDM Programming Additional menu item for mode 4.02 4.03 with outside-temperature dependent target- setpoint. Outside-temperature dependent target-setpoint An outside temperature compensation can be activated (sensor connection “E2” = “Analog In [Pa] 2”) when being operated as a pressure regula- tion device.
Operating Instructions Fcontrol – model series FXDM Programming E1 Offset Sensor calibration with calibrated comparison device E1 Offset E2 Function (only for special applications) • “Setpoint External setpoint = Function by external signal (0 - 10 V) instead of 1”...
Operating Instructions Fcontrol – model series FXDM Programming Additional menu item for mode 5.02 with outside-temperature dependent target-setpoint Outside-temperature dependent target-setpoint An outside temperature compensation can be activated (sensor connection “E2” to “Analog In Sollwert 1 2”) when being operated as a air volume regu- lation device.
Operating Instructions Fcontrol – model series FXDM Programming E2 Function (only for special applications) • “Setpoint External setpoint = Function by external signal (0 - 10 V) instead of 1” . 0 - 10 V 0 - 100 % sensor measuring range.
Operating Instructions Fcontrol – model series FXDM Programming Menu group Start Start Start Motor (Menu dependent on device type available) In this menu point the modulation for the motor can be switched on and off (ON / OFF). Factory setting to , this prevents the system from inadvertently starting up before configuration is complete.
Operating Instructions Fcontrol – model series FXDM Programming Menu group Info Menu group Info Info Info for mode speed controller 1.01 Inverter output frequency. Frequency Display of motor current (Metering precision approx. +/-10%) Motor current Input power display (display available depending on the software version)
Operating Instructions Fcontrol – model series FXDM Programming Output power display (display available depending on the software version) Output power Momentarily status for minimum speed cut off “ON” = switch off, if Setpoint (+/- “Min. speed cut off”) is reached.
Operating Instructions Fcontrol – model series FXDM Programming 9.9.4 Sensor Alarm ON / OFF Function only in controller mode ( 2.01 For “E1 Analog In” and if activated for sensor 2 “E2 Analog In”. In case of an interruption or short-circuit in the sensor conductor, or in case of measured values that lie outside of the device’s measurement range, a time-delayed fault indication takes place.
Operating Instructions Fcontrol – model series FXDM Programming 9.9.6 Minimum speed cut off This function is primarily significant for installation of the device as a pure P Controller in refrigeration and air-conditioning technology. For operation mode speed controller 1.01 without function! Min.
Operating Instructions Fcontrol – model series FXDM Programming Example group 2 via 0 -10 V Fout Standard Fout @ Analog Out = 5A G2 ON = 50 % Controller Master 0...100 % Analog Analog Signal Analog Out = 5A 0 – 10 V...
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Operating Instructions Fcontrol – model series FXDM Programming Group 4 ON value Switch-on value for Group4 Setting range: 0 - 100 % Group 4 ON value Factory setting: 85 % * OFF Value Group4 Switch-off value for group4 Setting range: 0 - 100 %...
Operating Instructions Fcontrol – model series FXDM Programming 9.9.8 Reverse action of the control function For the effect of the regulation there are two functions: • “Val > Set = n+” increasing Fanlevel for increasing actual value over Setpoint. Val>Set=n+ •...
Operating Instructions Fcontrol – model series FXDM Programming D-component More “D-component” causes more stability by a clean actual value signal with shorter correction times By a actual value signal with a superposition should be done to attitude without “D- component” → 0 % Setting range: 0 - 200 % value smaller = less “D-component”...
Operating Instructions Fcontrol – model series FXDM Programming 9.10 IO Setup 9.10.1 Analog-Output “A” The analog outputs 0 - 10 V can be allocated with various functions. Terminals “A” - “GND” = Analog Out (I 10 mA) A Function With the attitudes “A min” and “A max” the characteristic of the output voltage can be adapted.
Operating Instructions Fcontrol – model series FXDM Programming 9.10.2 Digital inputs “D1” / “D2” 9.10.2.1 Menu overview The digital inputs Digital In 1 (D1) and Digital In 2 (D2) can be allocated with various functions. Activation via floating contacts (a low voltage of approx. 24 V DC is connected).
Operating Instructions Fcontrol – model series FXDM Programming Digital IN 1 Digital IN 1 STOP Display for switch OFF • “ON” Controller for closed contact (fac- tory setting). • “OFF” Controller with opened contact When inverting in reverse i.e. equipment 10.05.2007...
Operating Instructions Fcontrol – model series FXDM Programming • “D1 Inverting” “OFF” “Setpoint1” “Setpoint2” 18 °C at opened contact / - - - - - 25 °C at closed contact. Controller n = 0 – 100 % • “D1 Inverting”...
Operating Instructions Fcontrol – model series FXDM Programming • “D1 Inverting” “OFF” Automatic control at opened contact / manual operation at closed contact. - - - - - - - - - - • “D1 Inverting” “ON” : Automatic control at closed contact / manual operation at opened contact.
Operating Instructions Fcontrol – model series FXDM Programming The active switch over of direction is indicated by the antenna symbol in the display. Actual value 1 Contact e.g. by digital input “Digital In 1” for factory setting “ clockwise rotation.”...
Operating Instructions Fcontrol – model series FXDM Programming Example for Mode “1.01” with speed setting signal 0 - 10 V Modus 1 Modus 1 [Hz] Example: “E1 min.” = 20 % The controller begins only at approx. 20% higher signal with minimal modulation.
Operating Instructions Fcontrol – model series FXDM Programming Example: mode speed controller, setting by external signal 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. 0 – 10 V 10 – 0 V 0 –...
Operating Instructions Fcontrol – model series FXDM Programming Group control (Group 2) Switching on fans depending on modulation 12K * Group control (Group 3) Switching on fans depending on modulation 13K * Group control (Group 4) Switching on fans depending on modulation For modes as controller higher 2.01...
Operating Instructions Fcontrol – model series FXDM Programming • 2 x relay outputs (“K3” and “K4”) Function programmable, e.g., for: Status signals, alarm indications, external malfunctions at the digital input, level-control threshold, input signal threshold, offset threshold (deviation between current and target value), group control.
Operating Instructions Fcontrol – model series FXDM Programming 9.11 Limits 9.11.1 Limit indication depending on modulation Following functions can be allocated to the limit indication no function Indication with the centralized fault of a programmed relay (IO allocation Controller function Function Warning symbol in display, “AL”...
Operating Instructions Fcontrol – model series FXDM Programming Both values for E1 (“E1 min” and “E1 max”) can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is allocated, both settings (“min”...
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Operating Instructions Fcontrol – model series FXDM Programming Offset 1, Offset 2 Both values for Offset 1 and Offset 2 can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is Offset 1 allocated both settings (Offset 1 and Offset 2) are initially at “OFF”.
Operating Instructions Fcontrol – model series FXDM Programming 9.12 Motor Setup Menu group Motor Setup Motor Setup 9.12.1 Setting motor rated current MotorRatedCurr. Possible setting for the motor rated current. The setting for the “DC brake level” ( setting brake behaviour) refers to this setting.
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Operating Instructions Fcontrol – model series FXDM Programming = 50 Hz 100 % = 48.5 Hz edge = 10 % start [Hz] = 0 % start Analog In 1 0...10 V 0...20 mA 90 100 0...100 % PWM 26.07.2012 v_u_f_dia_fcontr_d.vsd...
Operating Instructions Fcontrol – model series FXDM Programming 9.12.4 Setting for Rampup time and Rampdown time By separate menus for Rampup time and Rampdown time an adjustment is possible to individual system conditions. This function is switched behind the actual controller function.
Operating Instructions Fcontrol – model series FXDM Programming 9.12.6 Setting Current limit As an additional safety function the device has a current limit, this can be adapted if necessary. The setting refers to the motor rated current of the device (100 % = setting: MotorRa- Current limit tedCurr.).
Operating Instructions Fcontrol – model series FXDM Programming Active brake mode is signaled by a bright triangle in the display. Frequency 9.12.8 Boost function The boost function5is an automatic voltage increase in case of dynamic demands on the control system. When using the square characteristic, the output voltage is increased to the value of the linear characteristic with the “Boost function”...
Operating Instructions Fcontrol – model series FXDM Programming 9.12.10 Suppression of speeds Suppression of up to three speed ranges. Under certain circumstances, it is possible to prevent disturbing noises that can arise at certain speeds due to resonances. Example for suppression of 2 ranges (Idealized principle diagram)
Operating Instructions Fcontrol – model series FXDM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting 0.00 V 0.00 V 0.00 V 0.00 V 0.00 V...
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Operating Instructions Fcontrol – model series FXDM Menu tables 10.2 Possible allocation of the IOs, PINs Analog outputs A / A2 Function Description function A / A2 Constant voltage +10 V proportional level control proportional input E1 proportional input E2 Group control only 2.03 Cooling function (not for Z-Modul-B)
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Operating Instructions Fcontrol – model series FXDM Menu tables Function Description Function E2 External Manual mode Digital outputs K1..K4 Function Description function K1, K2 ,K3*, K4* No function Relays remain always de-energized Operating indication (factory setting for “K1”, non inverting).
Operating Instructions Fcontrol – model series FXDM Diagnostics menu PINs Function PIN 0010 Opening service menu, if PIN-protection activated Opening “setting”. PIN 1234 if “set protection” = “ON” ( Controller Setup) PIN 9090 Restore user setting Save user setting (corresponds function “Save user setup” = “ON”...
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Operating Instructions Fcontrol – model series FXDM Diagnostics menu E2-KTY Signal height at analog input E2 (Analog In 2) E2-Current E2-Voltage Signal height at analog input E3 (Analog In 3*) Status digital input 1 (Digital In 1) OFF = terminals D1 - D1 bridged ↔ ON = terminals D1 - D1 not bridged Status digital input 2 (Digital In 2) OFF = terminals D2 - D2 bridged ↔...
Operating Instructions Fcontrol – model series FXDM Events / Fault signals 11.1 Current measurements Current measurements can be made without restrictions only on the motor side of the frequency inverter or EC controller. Line side measurements of the current may only be performed using true r.m.s. measuring equipment.
Operating Instructions Fcontrol – model series FXDM Events / Fault signals 12.2 Messages and trouble shooting A momentary pending alarm or error message is indicated by a blinking indicator and appears alternately with the standard display. Operating conditions are indicated by the status LED with flashing code.
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Operating Instructions Fcontrol – model series FXDM Events / Fault signals Display Code* LED Code Relais switches Possible cause Reaction of Controller Opera- Adjustment internal Failure tion Controller loaded the User Setup automatically (if Warning message, operation available). E.g. in case of...
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Operating Instructions Fcontrol – model series FXDM Events / Fault signals Display Code* LED Code Relais switches Possible cause Reaction of Controller Opera- Adjustment internal Failure tion If the voltage supply returns within 5 s, the device automati- The device is provided cally switches itself back on.
Operating Instructions Fcontrol – model series FXDM Function extension and version of software Display Code* LED Code Relais switches Possible cause Reaction of Controller Opera- Adjustment internal Failure tion The device works with minimal or maximum modulation de- For Sensor 1 / Sensor 2...
• FXDM..A internal LCD-Multifunction display with plain language text. In IP20 for switch cabinet mounting • FXDM..E external terminal type AXG-1A(E), for start-up and setting necessary. • FXDM..AE internal LCD-Multifunction display with plain language text. 14.1.2 Max. load dependent on ambient temperature and line voltage.
Operating Instructions Fcontrol – model series FXDM Enclosure 14.2 Connection diagram Fcontrol FXDM...(A)M Kontaktbelastung Contact rating Adressierung max. AC 250 V 2 A °C Addressing TB/TP Digital Analog 24 V DC Analog Analog Digital Normal In 1 Out 1 In 1...
Operating Instructions Fcontrol – model series FXDM Enclosure 14.2.1 Connection suggestion for several motors with motor protection unit type STDT • Total motor protection: Automatic cut-off by thermocontact actuation motor overtemperature. Button for Reset after malfunction. • Line protection: A thermal over current sensor and a magnetic short circuit releasing elements are the parts of the integral line protection.
Operating Instructions Fcontrol – model series FXDM 14.4 Index address mains Average calculation MAL1, MAL10 Maximum frequency MBG-30I, MBG-50I Minimum space requirement Base setup Minimum speed cut off bypass switching MODBUS Mode motor feed cable characteristic curve motor leads control cable...
Operating Instructions Fcontrol – model series FXDM Index 14.5 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße...
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