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ZIEHL-ABEGG ZETADYN 3BF Technical Information
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ZIEHL-ABEGG ZETADYN 3BF Technical Information

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Technical Information
Replacement of the ZETADYN 3BF frequency inverter with the ZAdynpro frequency
inverter
1 General information
1.1
Structure of the operating instructions
These operating instructions are intended to be a short guide with additional information. They are only valid in
conjunction with the following operating instructions:
•
R-TBA17_01 (ZAdynpro - part 1)
•
R-TBA17_03 (ZAdynpro - part 2)
Before installation and start-up, read this manual carefully to ensure correct use!
2 Safety instructions
Danger!
It is forbidden to carry out work on electrically live parts.
In frequency inverters of the ZAdyn type, the intermediate circuit (terminals ZK+ / ZK- or +DC / -DC) are still
under voltage even after switching off.
You must wait at least three minutes.
Danger!
It is not permitted to operate the frequency inverter with the housing covers removed, as exposed live parts are
present inside the device. Failure to observe this provision can lead to serious injury.
Work on electric components may only be carried out by trained electricians or by persons instructed in
electricity under the supervision of an electrician in accordance with electrical engineering regulations.
A second person must always be present when working on energized parts or lines who disconnects in case
of emergency.
Electrical equipment must be checked regularly: Loose connections must be fixed, damaged lines or cables
must be replaced immediately. The switch cabinet and all electrical supply units must always be kept closed.
Access is only allowed to authorised persons with a key or special tool.
3 Dimensions
ZETADYN 3BF and ZAdynpro have different dimensions. The dimensions of the ZAdynpro and the differences
in dimensions to the ZETADYN 3BF can be found in the table below.
ZAdynpro
011 - 017
023 - 032
040
050 - 074
R-TIA19_04-D-GB 2030
Height x width x depth
290 x 150 x 195
390 x 151 x 195
517 x 311 x 190
517 x 311 x 190
Part.-No. 00163470-D-GB
Difference to ZETADYN 3BF
Height x width x depth
-50 x -45 x 10
50 x -94 x 10
177 x 66 x 5
17 x -49 x 0
english

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Summary of Contents for ZIEHL-ABEGG ZETADYN 3BF

  • Page 1 Access is only allowed to authorised persons with a key or special tool. 3 Dimensions ZETADYN 3BF and ZAdynpro have different dimensions. The dimensions of the ZAdynpro and the differences in dimensions to the ZETADYN 3BF can be found in the table below.

  • Page 2: Mechanical Installation

    Saving the parameters of the ZETADYN 3BF on the memory card Alternatively, you can save the parameters of the ZETADYN 3BF on the memory card. After mechan- ical and electrical installation, the parameters can be loaded to the ZAdynpro using the memory card (see “Parameterisation of the ZAdynpro”...

  • Page 3: Electrical Installation

    Technical Information Electrical installation 6 Electrical installation General Attention! Parts can be destroyed by electrostatic discharge. Discharge yourself by suitable action before working on electrical components (connectors, etc.). You can do this, for example, by touching earthed metal parts. Refer to the ZAdynpro wiring diagram in this technical information and the ZAdynpro operating instructions.
  • Page 4 Technical Information Electrical installation 6.2.2 ZAdynpro 011-032 Front terminal positions 1 X-MMC memory card 2 X-OUT2 digital outputs 3 X-IN digital inputs 4 X-BC temperature monitoring for brake resistor/brake chopper 5 X-BR inputs for function monitoring of the motor brakes 6 J4 terminating resistance CAN line 7 X-CAN CAN/DCP 8 X-ENC15 rotary encoder SUB-D...
  • Page 5 Technical Information Electrical installation 6.2.3 ZAdynpro 040-074 Front terminal positions 1 X-SBY standby input 2 X-STO Safe Torque Off 3 X-ENCO rotary encoder simulation 4 X-ENC15 rotary encoder SUB-D 5 X-CAN CAN/DCP 6 J1 terminating resistance CAN line 7 X-BR inputs for function monitoring of the motor brakes 8 X-BC temperature monitoring for brake resistor/brake chopper 9 X-IN digital inputs 10 X-OUT2 digital outputs...
  • Page 6 Technical Information Electrical installation Mains connection (X1) " Remove the FEF mains filter (2) from the mains supply line to the ZETADYN 3BF. Connect the connecting cable for the line reactor (3) to connection terminal X1 on the ZAdynpro. " ZAdynpro...
  • Page 7 Technical Information Electrical installation Motor connection (ZETADYN 3BF: X1, ZAdynpro: X3) " Remove the motor contactors (6) and toroidal core (5) from the ZETADYN 3BF motor cable. Connect the motor cable to connection terminal X2 on the ZAdynpro. " ZAdynpro...
  • Page 8 Technical Information Electrical installation Please consider the references in the operating instructions of the ZAdynpro for the EMC- compatible installation. ZETADYN 3BF ZAdynpro Motor connection (X1) Motor connection (X3) -> -> -> -> Temperature monitoring of the motor (X-MT) The ZAdynpro has no direct interface for the connection and evaluation of the motor temperature.
  • Page 9 Brake chopper/brake resistor (X-2) Brake chopper/brake resistor (X-2) -> -> -> Screen (pigtail) -> Screen (pigtail) Temperature monitoring brake chopper/brake resistor (ZETADYN 3BF: X-BC, ZAdynpro: X-BC) ZETADYN 3BF ZAdynpro Temperature monitoring brake chop- Temperature monitoring brake chop- per/brake resistor (X-BC) per/brake resistor (X-BC) +24 V ->...
  • Page 10 Electrical installation Digital inputs (X-IN) The connection assignment is identical on both ZETADYN 3BF and ZAdynpro. The connecting lead can be reconnected directly from the ZETADYN 3BF to the ZAdynpro. The connector on the ZAdynpro must then be removed. ZETADYN 3C...
  • Page 11 Min. switching ca- 5 mA / 12 VDC 5 mA / 12 VDC pacity Max. switching ca- 2 A/250 VAC 500 mA/24 VDC pacity ZETADYN 3BF ZAdynpro Digital outputs (X-OUT) Digital outputs (X-OUT1, X-OUT2) O11/O14 (1), (2) -> O11/O14 X-OUT1 (1), (2)
  • Page 12 • Only TTL sinus encoders or incremental encoders are to be connected. HTL encoders may not be connected. If an HTL encoder has been used on the ZETADYN 3BF it must be replaced with TTL sinus or TTL rectangular encoder.
  • Page 13 Technical Information Electrical installation 6.11 Pulse generator for asynchronous motors (ZETADYN 3BF: X-ENC9, ZAdynpro: X- ENC15) Use the "adapter D - SUB 9 <-> D - SUB 15" when connecting the encoder cable to the connection terminal X-ENC15 of the ZAdyn4C.
  • Page 14 If a type ERN 1387 absolute value encoder is used, the present encoder cable must be replaced with the encoder cable L-GL-10-YY-ZA4-ERN1387 (article no. 00165948-10M). The connection assignment is identical on both the ZETADYN 3BF and the ZAdynpro. The connecting cable can be reconnected directly from the ZETADYN 3BF to the ZAdynpro.
  • Page 15 Technical Information Electrical installation 6.13 DCP interface (ZETADYN 3BF: X-DCP, ZAdynpro: X-CAN) ZETADYN 3BF ZAdynpro DCP-interface (X-DCP) DCP interface (X-CAN) -> DCP_A -> DCP_B -> GND_COM -> Connection terminal X-DCP ZETADYN 3C Connection terminal X-ENC15 ZAdynpro 011-032 Connection terminal X-CAN (DCP) ZAdynpro 040-074 R-TIA19_04-D-GB 2030 Part.-No.
  • Page 16 Technical Information Electrical installation 6.14 CAN interface (X-CAN) The connection assignment is identical on both the ZETADYN 3BF and the ZAdynpro. The connecting cable can be reconnected directly from the ZETADYN 3BF to the ZAdynpro. ZETADYN 3BF ZAdynpro CAN interface (X-CAN) CAN interface (X-CAN) ->...
  • Page 17 Encoder simulation (X-ENCO) -> -> -> -> -> -> The screening of the cable must be connected on the control side. Connection terminal X-ENCO ZETADYN 3BF Connection terminal X-ENCO ZAdynpro 011-032 Connection terminal X-ENCO ZAdynpro 040-074 R-TIA19_04-D-GB 2030 Part.-No. 00163470-D-GB 17/26...
  • Page 18 Brake bleed monitor (X-BR) ZETADYN 3BF ZAdynpro Brake bleed monitor (X-BR) Brake bleed monitor (X-BR) +24V_B -> +24V_OUT -> -> -> -> -> Connection terminal X-BR ZETADYN 3BF Connection terminal X-BR ZAdynpro 011-032 Connection terminal X-BR ZAdynpro 040-074 R-TIA19_04-D-GB 2030 Part.-No. 00163470-D-GB 18/26...
  • Page 19 Use the parameter settings noted in the table in the appendix for the ZAdynpro. Loading parameters onto the ZAdynpro Alternatively, you can load the parameters for the ZETADYN 3BF onto the ZAdynpro using a memory card. Procedure for loading parameters onto the ZAdynpro Insert the memory card in the X-MMC card slot (see figures).
  • Page 20 Technical Information Configuration of the ZAdynpro Memory Card Select "LOD_PAR" parameter LOD_PAR 0 - " Confirming menu selection - " Enter "LOD_PAR=327" Confirm with the key. The parameters are loaded. Please wait ... Copy1:_ _ _ _ _ _ _ R-TIA19_04-D-GB 2030 Part.-No.
  • Page 21 Technical Information Circuit suggestions 9 Circuit suggestions Circuit suggestion for ZETADYN 3BF (asynchronous motor) R-TIA19_04-D-GB 2030 Part.-No. 00163470-D-GB 21/26...
  • Page 22 Technical Information Circuit suggestions Circuit suggestion for ZETADYN 3BF (asynchronous motor) R-TIA19_04-D-GB 2030 Part.-No. 00163470-D-GB 22/26...
  • Page 23 Technical Information Circuit suggestions Circuit suggestion for ZAdynpro R-TIA19_04-D-GB 2030 Part.-No. 00163470-D-GB 23/26...

  • Page 24: Parameter List

    Technical Information Parameter list 10 Parameter list 10.1 Parameter list Information Not all parameters listed are always visible. Some parameters are only visible when certain settings have been selected for other parameters. "Motor name plate" menu f_O1 MOT_TYP (Motor Typ) f_O2 (rpm) f_O3...
  • Page 25 Technical Information Parameter list f_XBR3 s_start f_XBR4 BRK_DMP Acceleration menu T_5a A_POS T_5b R_POS1 R_POS2 Controller menu Travelling menu SPD_KP SPD_TI Menu parameter set 2 F_PAR2 U_ACCU P_UPS RS_UPS STOP Copy Deceleration menu A_NEG Menu encoder calibration (for synchronous motors) R_NEG1 ENC_OFF R_NEG2...
  • Page 26 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters Ziehl-Abegg AG Heinz-Ziehl-Straße · 74653 Künzelsau Germany phone Tel. +49 (0) 7940 16-0 · fax Fax +49 (0) 7940 16-249 drives@ziehl-abegg.de www.ziehl-abegg.com...