ZIEHL-ABEGG FXDM25 Operating Instructions Manual
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ZIEHL-ABEGG FXDM25 Operating Instructions Manual

ZIEHL-ABEGG FXDM25 Operating Instructions Manual

Frequency inverter with integrated sinelter for 3 ~ fans
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Fcontrol
FXDM25/32AM
Frequency inverter with integrated sine lter for 3 ~ fans
Operating Instructions
Keep for reference!
Software version: from Version 11.12
L-BAL-E212-GB 1451 Index 003
Part.-No.

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Summary of Contents for ZIEHL-ABEGG FXDM25

  • Page 1 Fcontrol FXDM25/32AM Frequency inverter with integrated sine lter for 3 ~ fans Operating Instructions Keep for reference! Software version: from Version 11.12 L-BAL-E212-GB 1451 Index 003 Part.-No.

  • Page 2: Table Of Contents

    Operating Instructions Fcontrol – model series FXDM25/32AM Content General notes .............
  • Page 3 Operating Instructions Fcontrol – model series FXDM25/32AM 5.13 Relay outputs (K1, K2) ..........
  • Page 4 Operating Instructions Fcontrol – model series FXDM25/32AM 9.9.9.1 Group version .........
  • Page 5 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables ............. .

  • Page 6: General Notes

    We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications.

  • Page 7: Product Safety

    Operating Instructions Fcontrol – model series FXDM25/32AM Safety instructions Danger due to electric current Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding precautions are not taken! Information Important additional information and advice for user.

  • Page 8: Working On Device / Hazards Through "Residual Voltage

    Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements.

  • Page 9: Employment Of External Personnel

    Operating Instructions Fcontrol – model series FXDM25/32AM Product overview Employment of external personnel Maintenance and service work are frequently carried out by external employees who often do not recognize the specific situations and the thus resulting dangers.These persons must be comprehen- sively informed about the hazards in their area of activity.

  • Page 10: Mounting

    Operating Instructions Fcontrol – model series FXDM25/32AM Mounting 4 Mounting General notes Attention! The following points must be complied with during the mechanical installation to avoid causing a defect in the device due to assembly errors or environmental influences: •...

  • Page 11: Prerequisites For Mounting

    Operating Instructions Fcontrol – model series FXDM25/32AM Mounting Prerequisites for mounting 1. Mark the four mounting points on the surface with the drilling template located on the box of the device (Dimensions Enclosure). 2. Remove the cover from terminal compartment.

  • Page 12: Outdoor Installation

    Operating Instructions Fcontrol – model series FXDM25/32AM Mounting 4. All 6 cable entry points are in a sealed condition at delivery. Remove plastic fastener depending on the need and insert appropriate cable glands (not in scope of delivery). The manufacturer's specifications for tightening torque and sealing area must be observed! Entry points that are not...

  • Page 13: Electrical Installation

    Operating Instructions Fcontrol – model series FXDM25/32AM Electrical installation 5 Electrical installation Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engi- neering regulations.

  • Page 14: Terminal Compartment

    Operating Instructions Fcontrol – model series FXDM25/32AM Electrical installation Terminal compartment Tightening torque protective earth connection (M5 Kombitorx): 4 Nm 1 Line 2 Motor 3 Control 4 Indication relays 5 MODBUS EMC-compatible installation 5.3.1 Motor cable The applicable standard for interference emissions is EN 61000-6-3. Compliance with this standard is achieved through the use of an unscreened motor feed cable.

  • Page 15: Mains Connection

    Operating Instructions Fcontrol – model series FXDM25/32AM Electrical installation Mains connection 5.4.1 Line voltage Power from the mains is connected to terminals: PE, L1, L2, L3. Here, it must be strictly observed that the mains voltage lies within the allowable tolerance specifications ( Technical data and nameplate affixed to the side).

  • Page 16: Motor Protection

    Operating Instructions Fcontrol – model series FXDM25/32AM Electrical installation Motor protection Motor protection is possible by connecting thermostats “TB” or thermistors (PTC thermistor) “TP”. • When connecting several motors, always make sure that thremostats “TB” or thermistors “TP” are connected in series. A maximum of six individual thermistors (DIN 44081 or DIN 44082) may be connected in series to a single device.

  • Page 17: Add-On Module Type Z-Modul-B Part-No. 380052

    Operating Instructions Fcontrol – model series FXDM25/32AM Electrical installation 5.11 Add-on module type Z-Modul-B Part-No. 380052 The add-on module can be retrofitted as required. This may be necessary when the analog and digital outputs and inputs are insufficient for certain applications. The board is easy to install in the device and is connected to the printed circuit board (X13) with the plug.

  • Page 18: Communication

    Operating Instructions Fcontrol – model series FXDM25/32AM Electrical installation 5.14 Communication 5.14.1 RS-485 interface for MODBUS The device comes equipped with a RS-485 interface for networking via MODBUS. Conntection at: “A (D+)”, “B (D-)” and “GND”. MODBUS MODBUS MODBUS MODBUS...

  • Page 19: Automatic Addressing

    Operating Instructions Fcontrol – model series FXDM25/32AM Electrical installation Information • Addressing is performed by an external terminal or a PC with the appropriate software (automatic addressing following chapter). • The MODBUS register description and the information sheet “Network structure of MODBUS” can be requested from our Support Department V-STE for control systems - ventilation.

  • Page 20: Usb-Interface

    Operating Instructions Fcontrol – model series FXDM25/32AM Electrical installation 5.15 USB-interface Over the USB interface if necessary a software update can be made. For this a consultation with our V-STE support department for control systems-ventilation technology is necessary. For communication with a PC (Virtual COMM Port) we make the necessary programs available on request.

  • Page 21: Controls And Menu

    Operating Instructions Fcontrol – model series FXDM25/32AM Controls and Menu 6 Controls and Menu Multipurpose LC display and keyboard Display Display Menu group Display window Position of the menu in the menu group Current softkey function keys Symbols Menu Modulation power section (control circuit 1)

  • Page 22: Example For Programming Mode 2.01 In "Base Setup

    Operating Instructions Fcontrol – model series FXDM25/32AM Controls and Menu Example for programming mode 2.01 in “Base setup ” Sequence Base setup Base setup Base setup Base setup 1.01 1.01 2.01 Edit Enter 2.01 ▲ Mode Mode Mode Mode Menu...
  • Page 23 Operating Instructions Fcontrol – model series FXDM25/32AM Controls and Menu Selection of the menu group (e.g. Base setup) to the right through the ▼-key, to the left through the ▼-key. You can go to the menu items in the menu groups (e.g. mode of operation) by using the Enter -key.

  • Page 24: Base Setup

    Operating Instructions Fcontrol – model series FXDM25/32AM Base setup 7 Base setup Mode and signal input Information Simple installation is possible through the selection of the preprogrammed mode of operation. This determines the basic function of the device; factory setting 1.01...

  • Page 25: Operation With A Second Control Circuit

    Operating Instructions Fcontrol – model series FXDM25/32AM Base setup Mode and Signal to E1, E2 1.01 2.01 2.03 3.01 3.02 4.01 5.01 6.01 0 - 10 V MBG..-I DSG 0 - 10 V MAL 0 - 10 V 0-10 V 10 k DSG..
  • Page 26 Operating Instructions Fcontrol – model series FXDM25/32AM Base setup E2 functions for activating control circuit 2: Factory setting E2 Function Description second control circuit E2 Analog 2.Setpoint 1 Temperature Temperature control 20.0 °C (8E) Presettings and sensor selection Mode 2.01...
  • Page 27 Operating Instructions Fcontrol – model series FXDM25/32AM Base setup Setting 2.Setpoint 2 Setpoint 2 for control circuit 2 Setting “Setpoint 2” e.g. reduced value for night operation. - - - - - Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: 2.Setpoint 2...

  • Page 28: External Setpoint / External Speed Setting In Manual Operation

    Operating Instructions Fcontrol – model series FXDM25/32AM Base setup External Setpoint / External speed setting in manual operation External Setpoint or external manual operation is possible by 0 - 10 V (0 - 20 mA, 4 - 20 mA) signal at terminals “E2” and “GND”.

  • Page 29: Start-Up

    Operating Instructions Fcontrol – model series FXDM25/32AM Start-up 8 Start-up Prerequisites for commissioning Attention! 1. You must mount and connect the device in accordance with the operating instructions. 2. Double check that all connections are correct. 3. The mains voltage must match the information on the rating plate.

  • Page 30: Programming

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Information Settings for U/f characteristic can only be made when no motor modulation is present! This is the same also for the setting of Mode. 9 Programming Display in SI units or Imperial units (US) The following description is for display in SI units (factory setting).
  • Page 31 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Setting for operation 1.01 Setting Main menu Setting Protocol Base setup Controller Setup IO Setup Set Intern1 Setting Setting range manual speed setting: “Min. Speed” - “Max. Speed” Factory setting: 50.0 Hz ( Setting “Max. Speed”) 50.0 Hz...

  • Page 32: Speed Controller With Direct Setting By Keyboard 1.02

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.1.2 Speed controller with direct setting by keyboard 1.02 Base setup 1.02 Base setup Main menu Setting Protocol Base setup Controller Setup IO Setup Mode Base setup Mode selection: 1.02 1.02 Mode...
  • Page 33 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Menu group “Setting” (only when needed) Setting Main menu Setting Protocol Base setup Controller Setup IO Setup “Base setup”) Setting direct (at Number steps: 0 Setting If the setting is to be made during operation directly with the ▼ + ▲ keys, no setting is...

  • Page 34: Temperature Control 2.01

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Input PIN 0010 to exit the protected area → → → → → Start Setting Protocol 50.0 Hz - - - - - 0010 Back Enter Enter Base setup Setting direct PIN input...

  • Page 35: Settings For Operation Modes 2.01

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Base setup E2 Function The second signal input is not activated at the factory for modes with one sensor. The function is automatically jointly programmed in operating modes using two sen- sors. The second analog input is thus allocated and additional function allocations are E2 Function not possible.
  • Page 36 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Setting Setpoint2 Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (display as long as no allocation is carried - - - - - out: - - - - - IO Setup).

  • Page 37: Functional Diagrams Temperature Control

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.2.3 Functional diagrams temperature control Example 1: Temperature control in factory setting “Cooling function” (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min.

  • Page 38: Additionally For (Controller Output 2 With Function )

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.2.4 Additionally for 2.03 (controller output 2 with function The 0 - 10 V output signal A1 can, e.g., be used for triggering a shutter or heating. Setting Offset AnalogOut The target value for this output is the target value (Setpoint) for the ventilation “offset”...

  • Page 39: For Mode 2.03 : Relay Output For Heating Or Cooling

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.2.5 For mode 2.03 : Relay output for Heating or Cooling Setting OffsetDigitalOut Offset Digital Out = Offset for relay output (“K2” is pre-programmed by the factory). The relay operating point deviates by the adjusted offset of the Setpoint of the ventila- -1.0 K...

  • Page 40: Relay Output For Temperature Monitoring

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.2.6 For mode 2.03 Relay output for temperature monitoring If the set value for the “minimum alarm” is not reached or the set value for the “maximum alarm” is exceeded, a message is generated via the alarm symbol in the display. In addition, „Lmt E1 min“ is displayed alternately with the actual value for the minimum alarm and Lmt E1 max for the „Maximum...

  • Page 41: Pressure Control For Condensers Refrigeration 3.01

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Pressure control for condensers refrigeration 3.01 3.04 9.3.1 Base setup 3.01 3.04 Main menu Base setup Start Setting Protocol Base setup Controller Setup Base setup Mode Mode selection e.g. 3.01 3.01 Mode...

  • Page 42: Setting For Operation Modes 3.01

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Base setup E2 Function The second signal input is not activated at the factory for modes with one sensor. The function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not E2 Function possible.
  • Page 43 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Setting Pband Narrow control range = Short control times Wide control range = Longer control times and more stable control 5.00 bar 3.01 3.03 Pband Setting range: in measuring range of sensor Factory setting: 5.0 bar...

  • Page 44: Functional Diagrams Pressure Control Condensers

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.3.3 Functional diagrams pressure control condensers Functional diagram for Mode 3.01 3.03 (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % 50 % Min. 17 bar 5 bar 12 bar 09.05.2007...

  • Page 45: Pressure Control Airconditioning 4.01

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Pressure control airconditioning 4.01 4.03 9.4.1 Base setup 4.01 4.03 Main menu Base setup Start Setting Protocol Base setup Controller Setup Base setup Mode Mode selection e.g. 4.01 4.01 Mode Base setup E1 Analog In to sensor type “DSG200 ”.

  • Page 46: Setting For Operation Modes 4.01

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Base setup E2 Function The second signal input is not activated at the factory for modes with one sensor. The function is automatically jointly programmed in operating modes using two sen- sors. The second analog input is thus allocated and additional function allocations are E2 Function not possible.
  • Page 47 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Min. Speed (basic speed only when needed) Setting → “Shutdown Freq.” ( Motor Setup) - “Max. Speed”. Setting range: Factory setting: Min. Speed Max. Speed (speed limitation only when needed) Setting Setting range: “Max. Frequency” ( Motor Setup) - “Min.

  • Page 48: Volume Control 5.01

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Setting Min. Setpoint Minimum pressure for very low outside temperature Setting range: in measuring range of sensor 70.0 Pa Factory setting: 70 Pa Min. Setpoint Volume control 5.01 5.02 9.5.1 Basic setting 5.01...

  • Page 49: Setting For Operation Modes 5.01

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Base setup E2 Function The second signal input is not activated at the factory for modes with one sensor. The function is automatically jointly programmed in operating modes using two sen- sors. The second analog input is thus allocated and additional function allocations are E2 Function not possible.
  • Page 50 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Setting Manual mode “OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual” Manual mode Setting Speed Manual mode Manual speed setting without influence by the external signal.

  • Page 51: Air Velocity Control 6.01

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Air velocity control 6.01 9.6.1 Base setup 6.01 Main menu Base setup Start Setting Protocol Base setup Controller Setup Base setup Mode Mode selection 6.01 6.01 Mode Base setup E1 Analog In to sensor type “MAL1 ”.
  • Page 52 Operating Instructions Fcontrol – model series FXDM25/32AM Programming 6.01 Air velocity control, Setpoint in m/s Main menu Setting Start Setting Protocol Base setup Controller Setup Base setup Setpoint1 Setting range: in measuring range of sensor Factory setting: 0.50 m/s 0.50 m/s...

  • Page 53: Menu Group Start

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Menu group Start Main menu Start Start Settings Protocol Base setup Controller Setup Start Motor In this menu point the modulation for the motor can be switched on and off (ON / OFF).

  • Page 54: Menu Group Info

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Start Mode Query of the operating mode (e.g. 1.01 for speed controller) 1.01 Mode Start Device name Display of device name and software version 11.04 Start Individual unit number SN: 154036311039 Start software version motorcontroller.
  • Page 55 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Info Current actual value measured at sensor 1 (unit depending on programming). 0 °C E1 Actual Display for “actual value 2” for operation with two sensors. Info Display if function not active: - - - - - 0 °C...

  • Page 56: Controller Setup

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Controller Setup Main menu Controller Setup Settings Protocol Base setup Controller Setup IO Setup 9.9.1 PIN protection activate, PIN 0010 Controller Setup The adjustments for the installation in the service level can be protected against unintentional modifications.

  • Page 57: Save User Settings Restore With Pin 9090

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.9.3 Save user settings restore with PIN 9090 Controller Setup The individually made device configurations (User Setting) can be saved here (corre- sponds to PIN 9091). By entering PIN 9090 the individually made device configurations can be reestablished Start - PIN Input).

  • Page 58: Limit

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.9.5 Limit Controller Setup After allocation of a digital input ( IO Setup) an adjustable limitation of the modulation can be activated via a digital input (“D1”, “D2”, ..). Display as long as no allocation has been carried out in “IO Setup”:...

  • Page 59: Reverse Action Of The Control Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.9.7 Reverse action of the control function For the effect of the regulation there are two functions: Controller Setup • “Val>Set=n+” increasing Fanlevel for increasing actual value over Setpoint. • “Val>Set=n+” increasing Fanlevel for decreasing actual value below Val>Set=n+...

  • Page 60: Group Control

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Controller Setup I-component = accuracy, correction time Setting range: 0 - 200 % bigger = faster 50 % smaller = more slowly Controller Setup D-component More “D-component” causes more stability by a clean actual value signal with shorter...

  • Page 61: Group Variant 0: One Controlled Group And Up To Three Switched Groups

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.9.9.2 Group variant 0: One controlled group and up to three switched groups Control group 2/3/4 via relais Controller Setup Group 2 ON value Switch-on value for Group2 Setting range: 0 - 100 %...
  • Page 62 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Function • Group 1 continuously controlled by the device’s “Master” power unit ( motor connection). • Other motors are switched directly to line voltage by contactors via the relay outputs “K1..K4”. Depending on the additional groups count the function for the relays must be programmed (IO Setup / K..

  • Page 63: Group Version 1: Two Controlled Groups

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.9.9.3 Group version 1: Two controlled groups Control group 2 via 0 - 10 V output Controller Setup Group 2 ON value Switch-on value for Group2 Setting range: 0 - 100 %...

  • Page 64: Display Text For External Message

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.9.10 Display text for external message Alternatively to the “External Error” display when an external message occurs ( Controller Setup Setup / Digital Inputs “D1” / “D2” the following error texts can be programmed: •...

  • Page 65: Selection Amplifier (Comparator) Control Circuit 1 Or 2 At Output U, V, W

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.9.12 Selection amplifier (comparator) control circuit 1 or 2 at output U, V, W Controller Setup If using two control circuits, the control circuit with the higher modulation can be selected to affect the power component of the device.

  • Page 66: Io Setup

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.10 IO Setup Main menu IO Setup Protocol Base setup Controller Setup IO Setup Limits 9.10.1 Analog-Output “A” IO Setup The analog outputs 0 - 10 V can be allocated with various functions.

  • Page 67: Digital Inputs "D1" / "D2

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Controlled 0 - 10 V output for control circuit 2 (factory setting for “A1” at operation 2. control signal with second control circuit). (8A) A second control circuit can be activated if required by programming the E2 function...
  • Page 68 Operating Instructions Fcontrol – model series FXDM25/32AM Programming IO Setup To invert the function, switch to “ON” (display - - - - as long as no function is allocated for D2). D2 Inverting IO Setup With networking the digital inputs can be replaced by control over bus (Slave interface 2A/2B).

  • Page 69: Enable On/Off Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Switch over “automatic control” / “Speed manual” Control/Manual Possible only for operation with one control circuit! (7D) Switch over control function (e.g. “heating” / “cooling”) Heating/Cooling (8D) for control circuit 1: Switch over Setpoint 1/2 and Pband 1/1 1.Setp+Pband1/2...

  • Page 70: External Fault Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.10.2.3 External fault Function Connecting an external alarm indication (via floating contact). The device continues to work un- changed during an external indication to the digital input; the alarm symbol appears in the display.

  • Page 71: Switch Over Input Signal "E1" / "E2", Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.10.2.5 Switch over Input signal “E1” / “E2”, Function Switch over between Input signal 1 (Analog In 1 terminal “E1”) and input signal 2 (Analog In 2 terminal “E2”). Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” - “24 V”).

  • Page 72: Intern / Extern Function | 6D

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming • “D1 Inverting” “OFF” “Setpoint1” = 18 °C “Setpoint2” = 25 °C at at opened contact / - - - - - closed contact. Controller n = 0 – 100 % •...

  • Page 73: Reverse Action Of Control Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming If for Analog In 2 “E2 function” is programmed to switch over between “Setpoint1” or “Setpoint2” and external manual operation. With activated manual mode the display constantly changes between “actual value” and value for “manual mode”.

  • Page 74: Reset, Function | 10D

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.10.2.11 Reset, Function Reset via an external push-button in case of a motor fault or a malfunction of the controller. Example for reset after a motor fault Reset after motor fault by using an non-locking reset key. The unit switches off when interruption between both “TB/TP”...

  • Page 75: Motorheating On / Off, Function | 12D

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.10.2.13 Motorheating ON / OFF, Function In order to avoid a sticking or a freezing of standing fans in cold environment, the “motor heating system” can be switched on. The motor heating can be activated over a digi- tal input.

  • Page 76: Freeze Function" = Maintain Momentary Modulation Value, Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.10.2.15 “Freeze function” = maintain momentary modulation value, Function The device continues to work so long independently of the control function with the momentary value of the modulation and/or speed as activated over the digital input.

  • Page 77: Timer Function Overwrite

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Controller 2 n = 0 - 100 % Controller 1 n = 0 - 100 % 04.04.2013 v_16d_umsch_sollw_plus_regelb_kreis2.vsd Sensor 1 Sensor 2 2.Setpoint1 Setting “2.Setpoint 1” = Setpoint 1 of control circuit 2 2.Pband1 Setting “2.Pband 2”...

  • Page 78: Configuration Of Analog Inputs "E1"And "E2

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.10.3 Configuration of analog inputs “E1”and “E2” 9.10.3.1 Signal adaption E1 and E2 If required, an adaptation of the specification signal / speed characteristic curve is possible. Information Setting options depending on the version of the software available! These settings are mostly practical for the operating mode with rotational speed specification over an...
  • Page 79 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Example for Mode “1.01” with speed setting signal 0 - 10 V Modus 1 Modus 1 [Hz] Example: “E1 min.” = 20 % The controller begins only at approx. 20% higher signal with minimal modulation.

  • Page 80: Inverting Analog Inputs "E1" / "E2

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.10.3.2 Inverting analog inputs “E1” / “E2” After programming the signal or sensor type, an inversion of the inputs can be carried out. Factory setting for Inverting inputs = “OFF” (if input activated) (signal: 0 - 10 V, 0 - IO Setup 20 mA, 4 - 20 mA).

  • Page 81: Function And Inverting For Relay Outputs "K1" And "K2

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.10.4 Function and inverting for relay outputs “K1” and “K2” IO Setup Various functions can be allocated to the relay outputs “K1” and “K2”. In case of the same function allocation for “K1” and “K2”, these work parallel.

  • Page 82: Programming Add-On Module Type Z-Modul-B

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 1 = energized, terminals 11-14 bridged 0 = de-energized, terminals 11-12 bridged 1 = energized, terminals 21-24 bridged 11.05.2007 0 = de-energized, terminals 21-22 bridged v_relais_k1_k2.vsd Function Controller status K1/ K2 1 = energized...

  • Page 83: Com2 Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming IO Extension Parameter Factory setting User Setting Z-Modul-B A2 Function max. Kontaktbelastung 5A/250VAC A2 min. 0.0 V A2 max. 10.0 V A2 GND E3 GND D3 D5 GND A2 Inverting D3 Function...

  • Page 84: Limits

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.11 Limits Main menu Limits Base setup Controller Setup IO Setup Limits Motor Setup 9.11.1 Limit indication depending on modulation only for Modulation control circuit 1! Display for operation with two control circuits: 1.Modul. function, 1.Modulation min., 1.Modulation max., 1.Modul.
  • Page 85 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Example indication by relay “K1”: not inverted Inverting IO Setup: K1 Function = 4K IO Setup: K1 Function = 4K IO Setup: K1 Inverting = OFF IO Setup: K1 Inverting = OFF...

  • Page 86: Limit Indication Depending On Setting Or Sensor Signal

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.11.2 Limit indication depending on setting or sensor signal Same procedure for analogue inputs “E1” and “E2”. Limits Following functions can be allocated to the limit indication none Function (factory setting) Lmt E1 Function...

  • Page 87: Limit Indication Depending On (Offset) To Setpoint

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Settings: - E1 Max.: 80 % - E1 Min.: OFF - switching hysteresis 5 % (from Analog IN 100 %) 11.05.2007 50 % 100 % v_grenzwert_signal_k1_1.vsd Settings: - E1 Min.: 20 % - E1 Max.: OFF...
  • Page 88 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Limits Offset Hysteresis Hysteresis switch-on point: In temperature regulation + / - 10 K, otherwise sensors 10 % of measurement range - - - - - Offset Hyst. Limits Offset Delay Time delay until indication through relay and alarm symbol.

  • Page 89: Motor Setup

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.12 Motor Setup Main menu Motor Setup Controller Setup IO Setup Limits Motor Setup Diagnostic 9.12.1 Setting motor rated current Motor Setup MotorRatedCurr. Possible setting for the motor rated current. The setting for the “DC brake level” ( setting brake behaviour) refers to this setting.
  • Page 90 Operating Instructions Fcontrol – model series FXDM25/32AM Programming Motor Setup Shutdown Freq. Below the Shutdown Freq. the output is switched off (hysteresis approx. 1.5 % setting “Max. Frequency”) . 5.0 Hz Adjustment range: 5.0 - 150 Hz Shutdown Freq. Factory setting: 5.0 Hz...

  • Page 91: Setting For Rampup Time And Rampdown Time

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Motor Setup VF quadratic U/f curve linear or square Factory preprogrammed square characteristic curve “UF square” = “ON” for the operation of voltage controllable fans. VF quadratic For operation with linear curve “UF quadratic” = “OFF ”...

  • Page 92: Setting Current Limit

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.12.6 Setting Current limit Motor Setup Current limit As an additional safety function the device has a current limit, this can be adapted if necessary. 120 % The setting refers to the motor rated current of the device (100 % = setting: MotorRa- Current limit tedCurr.).

  • Page 93: Boost Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Motor Setup DC brake level Direct-current level, generated for braking. The higher this value, the greater the braking effect. 50 % The setting “DC brake level” refers in % to the value set in “MotorRated Curr.”.

  • Page 94: Timer (Time Switch Clock) Option With Z-Modul-Rtc

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Example for suppression of 2 ranges (Idealized principle diagram) 100 % 50 % 35 % max Setting depending on device type in: %, Hz, rpm 15 % min 09.05.2007 v_ausblendung_prz.vsd 100 %...
  • Page 95 Operating Instructions Fcontrol – model series FXDM25/32AM Programming The time and date must be set during start-up operation and when using the real-time clock. The device calculates the weekday based on the date. In principle, the timer function acts like a digital switch input (timer “On”...

  • Page 96: Setting Of Time And Date

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Function Description * Timer ON = (@ Timer Invert. = OFF) The output for control circuit 2 is additionally set to “A2” to E1 / E2 “A1” (regardless of the programmed function for “A1”). The (4D) first control circuit has no output for the duration of the switch...

  • Page 97: Automatic Summer Time

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.13.3 Automatic summer time The summertime automatic is factory set to “OFF”, i.e. switched off. When the summertime automatic is activated the device automatically switches between daylight saving time and wintertime. “North” = for countries in the Northern Hemisphere.

  • Page 98: Inverting Timer Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming Mon-Sun Mon-Fri Sat-Sun - -:- - - -:- - - -:- - - -:- - - -:- - - -:- - - -:- - OFF1 - -:- - OFF1 - -:- -...

  • Page 99: Overwrite Timer Function

    Operating Instructions Fcontrol – model series FXDM25/32AM Programming 9.13.6 Overwrite timer function The timer output can be overwritten for a settable time with a selectable status if required. Activation is by a digital input ( IO Setup function Application: Exceptions from the normal timing operation, e.g. for manual or automatic presence switch, party mode, etc.

  • Page 100: 10 Menu Tables

    Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables 10 Menu tables 10.1 Menues of operating modes Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting Info 1.02 =...
  • Page 101 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting Setting 1.01 = Set Intern1 50.0 Hz 1.01 = - -...
  • Page 102 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting T-Start SA 4.02 + 5.02 = 4.03 = 15.0 °C...
  • Page 103 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting - - - - - E2 Decimals - - - - -...
  • Page 104 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting A1 min. 0.0 V 0.0 V 0.0 V 0.0 V...
  • Page 105 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting D4 Function D4 Inverting - - - - -...
  • Page 106 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting Offset 2 - - - - - - - - - -...
  • Page 107 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables Mode User Setting 2.01 4.01 1.01 3.01 3.03 5.01 2.03 2.02 2.05 4.02 6.01 1.02 3.02 3.04 5.02 2.04 4.03 Parameter Factory setting 000056:- 000056:- 000056:- 000056:- 000056:- 000056:- 000056:- 000056:-...

  • Page 108: Possible Allocation Of The Ios, Pins

    Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables 10.2 Possible allocation of the IOs, PINs Units for analog inputs E1 and E2 The following units can be set for programmed sensors with free measuring range (0 - 10 V, 0 - 20 mA, 4 - 20 mA).
  • Page 109 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables Function Description function D1..D5 Setting Max. Speed “ON” / “OFF” Max. Speed Influences the respectively set value “1. Max. Speed” and “2. Max. Speed” in operation (11D) with two control circuits.
  • Page 110 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables Function Description Function E2 For mode speed controller 1.01 Operation with a second setting signal (switch over “E1” <-> “E2” via floating contact) Operation with a second setting signal and automatic control at the higher level (“E1” <- >...
  • Page 111 Operating Instructions Fcontrol – model series FXDM25/32AM Menu tables No function Relays remain always de-energized Operating indication (factory setting for “K1”, non inverting). Operating indication Operation without fault, reports enable “OFF” (1K) Fault indication (factory setting for “K2”, non inverting).

  • Page 112: 11 Diagnostics Menu

    Operating Instructions Fcontrol – model series FXDM25/32AM Diagnostics menu PINs Function PIN 0010 Opening service menu, if PIN-protection activated Opening “setting”. PIN 1234 if “set protection” = “ON” ( Controller Setup) PIN 9090 Restore user setting Save user setting (corresponds function “Save user setup” = “ON”...

  • Page 113: Current Measurements

    Operating Instructions Fcontrol – model series FXDM25/32AM Diagnostics menu 9.0 mA E1-Current 4.0 V E1 - Voltage Signal height at analog input E2 (Analog In 2) 20.0 °C E2 - KTY 9.0 mA E2-Current 4.0 V E2 - Voltage Status digital input 1 (Digital In 1) ON = terminals D1 - D1 bridged ↔...

  • Page 114: 12 Protocol

    Operating Instructions Fcontrol – model series FXDM25/32AM Protocol 12 Protocol 12.1 Display and query of events and malfunctions Main menu Events during operation can lead to a malfunctioning of the device. The last 100 events are saved in the “Protocol” menu group.

  • Page 115: Messages And Trouble Shooting

    Operating Instructions Fcontrol – model series FXDM25/32AM Protocol 5/10 Protocol ▼Press the key to display the date and time of the fault. Runtime Controller 000026:47:49 Date Time 5/10 Protocol ▼Press the key again to show further details. 000026:47:49 Date Time 00.00.00 00:00...
  • Page 116 Operating Instructions Fcontrol – model series FXDM25/32AM Protocol Display Relais switches ** Possible cause Reaction of Controller Adjustment Symbol Operation Failure The device switches off, restarts after approx. 60 s. Final switch-off after three successive at- Short-circuit at motor connection to tempts (resp.
  • Page 117 Operating Instructions Fcontrol – model series FXDM25/32AM Protocol Display Relais switches ** Possible cause Reaction of Controller Adjustment Symbol Operation Failure Alternative error texts programmable ( Con- troller Setup): Filter Frost protection Adiabatik Firealarm Pressure switch Gas alarm Water alarm selectable Set limit for modulation exceeded Device continues working unchanged.

  • Page 118: 13 Function Extension And Version Of Software

    Operating Instructions Fcontrol – model series FXDM25/32AM Function extension and version of software 13 Function extension and version of software Display version menu group Start under Fcontrol Date Function from new version Version 22.05.2014 First edition 11.12 14 Enclosure 14.1...

  • Page 119: Max. Load Dependent On Ambient Temperature And Line Voltage

    Operating Instructions Fcontrol – model series FXDM25/32AM Enclosure Harmonics current In accordance with EN 61000-3-12 Operating Instructions / Electrical installation / harmonics current and line impe- dance) Please ask manufacturer for the individual harmonic oscillation levels of the current as a percentage of the fundamental oscillation of the rated current.

  • Page 120: Connection Diagram

    Operating Instructions Fcontrol – model series FXDM25/32AM Enclosure 14.3 Connection diagram Fcontrol FXDM...(A)M Service parameter load Kontaktbelastung Contact rating max. AC 250 V 2 A 24V GND (D+) (D-) TB/TP Digital Analog 24 V DC Analog Analog Digital In 1...

  • Page 121: Connection Suggestion For Bypass With Necessary Time Delay

    Operating Instructions Fcontrol – model series FXDM25/32AM Enclosure 14.3.2 Connection suggestion for Bypass with necessary time delay * Programming function enable (ON / OFF) necessary 14.4 Dimensions [mm] L-BAL-E212-GB 1451 Index 003 Part.-No. 121/123...

  • Page 122: Index

    Operating Instructions Fcontrol – model series FXDM25/32AM 14.5 Index Minimum speed cut off MODBUS Average calculation wintertime Mode motor feed cable motor leads Base setup Motor protection Baudrate motor protection unit bus mode bypass switching one-quadrantdrives Outdoor installation characteristic curve...

  • Page 123: Manufacturer Reference

    Operating Instructions Fcontrol – model series FXDM25/32AM Index 14.6 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße...

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