Emerson Unidrive M400 Series User Manual
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Emerson Unidrive M400 Series User Manual

Variable speed ac drive for induction motors
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Download this manual See also: User Manual, Installation Manual
Control User Guide
Unidrive M400
Variable Speed AC drive for induction
motors
Part Number: 0478-0349-01
Issue: 1

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Summary of Contents for Emerson Unidrive M400 Series

  • Page 1 Control User Guide Unidrive M400 Variable Speed AC drive for induction motors Part Number: 0478-0349-01 Issue: 1...

  • Page 2: General Information

    This may also apply to drives returned from an Emerson Industrial Automation Service Centre or Repair Centre. If there is any doubt please contact the supplier of the product.
  • Page 3 How to use this guide This guide is intended to be used in conjunction with the appropriate Power Installation Guide. The Power Installation Guide gives information necessary to physically install the drive. This guide gives information on drive configuration, operation and optimization. NOTE There are specific safety warnings throughout this guide, located in the relevant sections.

  • Page 4: Table Of Contents

    Contents Safety information .........9 Optimization ........54 Warnings, Cautions and Notes ......9 Motor map parameters ........54 Electrical safety - general warning ......9 Maximum motor rated current ......60 System design and safety of personnel ....9 Current limits ............60 Environmental limits ..........9 Motor thermal protection ........
  • Page 5 UL information ........161 13.1 UL file reference ..........161 13.2 Option modules, kits and accessories ....161 13.3 Enclosure ratings ..........161 13.4 Mounting ............161 13.5 Environment ............161 13.6 Electrical Installation .........161 13.7 Motor overload protection and thermal memory retention ..........162 13.8 Electrical supply ..........162 13.9 External Class 2 supply ........162 13.10 Requirement for Transient Surge Suppression .162 13.11 Group Installation and Modular Drive Systems .162...

  • Page 6: Issue Number

    EU Declaration of Conformity Control Techniques Ltd Moteurs Leroy-Somer The Gro Usine des Agriers Newtown Boulevard Marcellin Leroy Powys CS10015 16915 Angoulême Cedex 9 SY16 3BE France This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant Union harmonization legislation.
  • Page 7 EU Declaration of Conformity (including 2006 Machinery Directive) Control Techniques Ltd Moteurs Leroy-Somer The Gro Usine des Agriers Newtown Boulevard Marcellin Leroy Powys CS10015 16915 Angoulême Cedex 9 SY16 3BE France This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in conformity with the relevant Union harmonization legislation.
  • Page 8 G. Williams Vice President, Technology Date: 17th March 2016 Place: Newtown, Powys, UK IMPORTANT NOTICE These electronic drive products are intended to be used with appropriate motors, controllers, electrical protection components and other equipment to form complete end products or systems. Compliance with safety and EMC regulations depends upon installing and configuring drives correctly, including using the specified input filters.

  • Page 9: Safety Information

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Safety information Access Drive access must be restricted to authorized personnel only. Safety Warnings, Cautions and Notes regulations which apply at the place of use must be complied with.

  • Page 10: Electrical Installation

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 1.11 Electrical installation 1.11.1 Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal: AC supply cables and connections Output cables and connections...

  • Page 11: Product Information

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Product information Introduction Open loop AC drive Unidrive M400 delivers maximum machine performance with open loop vector and sensorless induction motor control, for dynamic and efficient machine operation.

  • Page 12: Ratings

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Ratings The size 1 to 4 drive is Heavy Duty rated only. Available output The size 5 to 9 drive is dual rated. Overload limit - current Heavy Duty...

  • Page 13: Operating Modes

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Operating modes The drive is designed to operate in any of the following modes: 1. Open loop mode Open loop vector mode Fixed V/F mode (V/Hz) Square V/F mode (V/Hz)

  • Page 14: Nameplate Description

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Nameplate description Figure 2-3 Typical drive rating labels size 2 Model number Key to approvals CE approval Europe M400-022 00042 A...

  • Page 15: Options

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Options Figure 2-4 Options available with the drive 1. Remote mountable LCD keypad 2. AI-Backup adaptor 3.
  • Page 16 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Table 2-1 System Integration (SI) option module identification Type Option module Color Name Further details Profibus option Purple SI-PROFIBUS...
  • Page 17 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Table 2-3 Keypad identification Type Keypad Name Further Details Remote LCD keypad option Remote-Keypad Remote Keypad with a LCD display LCD keypad option Keypad CI-Keypad...

  • Page 18: Mechanical Installation

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Mechanical installation Installing / removing options and keypad Power down the drive before installing / removing the SI option module. Failure to do so may result in damage to the product. CAUTION Figure 3-1 Installation of an SI option module (size 2 to 4) •...
  • Page 19 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 3-3 Installation of an SI option module (size 5 to 9) • Move the option module in the direction shown (1). •...
  • Page 20 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 3-5 Installing the AI-485 / AI-Backup Adaptor to the drive (AI-485 Adaptor shown) 1. Identify the two plastic fingers on the underside of the AI-485 / AI-Backup Adaptor (1) - then insert the two fingers into the corresponding slots in the spring loaded sliding cover on the top of the drive.

  • Page 21: Real Time Clock Battery Replacement

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 3-7 Installing the CI-Keypad / CI-485 Adaptor on the drive (CI-Keypad shown) To remove the CI-Keypad / CI-485 Adaptor, reverse the installation procedure shown in Figure 3-7. NOTE The CI-Keypad / CI-485 Adaptor can be installed / removed while the drive is powered up and running motor, providing that the drive is not operating in keypad mode.

  • Page 22: Electrical Installation

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Electrical installation Communication connections Installing an AI-485 adaptor provides the drive with a 2 wire EIA 485 24 Vdc supply serial communications interface.

  • Page 23: Control Connections

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 4.2.2 Isolation of the EIA 485 serial communication NOTE port The 0V terminals on the Safe Torque Off are isolated from each other The serial communication port is single insulated and meets the and the 0V common (size 1 to 4), the 0V terminals on the Safe Torque requirements for ELV.
  • Page 24 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 4-3 Default terminal functions 4.3.2 Control terminal specification 0V common Common connection for all external Function devices.
  • Page 25 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Digital I/O 1 Analog input 2 Digital I/O 2 Default function Frequency reference Unipolar single-ended analog voltage, Terminal 10 default function AT ZERO FREQUENCY output Type of input...
  • Page 26 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Digital Input 6 Safe Torque Off function (drive enable) Digital Input 7 (frame size 5 to 9) Terminal 15 default function JOG SELECT input Terminal 16 default function...

  • Page 27: Safe Torque Off (Sto)

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Current: According to EN ISO 13849-1 The resolution of the current feedback is 10 bit plus sign. Type Value Classification...
  • Page 28 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Two-channel Safe Torque Off Safe Torque Off does not provide electrical isolation. The M400 models have dual channel STO. The supply to the drive must be disconnected by an approved The dual channel STO has two fully independent channels.

  • Page 29: Getting Started

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Getting started Table 5-2 Active action icon Active action icon Description This chapter introduces the user interfaces, menu structure and security levels of the drive.
  • Page 30 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 5-2 Display modes Status Mode To enter Parameter View mode, press button or Timeout To return to status mode, Timeout or press...

  • Page 31: Menu Structure

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 5.2.2 Quick access mode If the drive is ok and the parameters are not being edited or viewed, the upper row of the display will show one of the following: The quick access mode allows direct access to any parameter without scrolling through menus and parameters.

  • Page 32: Advanced Menus

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Table 5-3 CI-Keypad set-up parameters 5.4.1 Display messages The following tables indicate the various possible mnemonics which can Parameters Range Type...

  • Page 33: Changing The Operating Mode

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Changing the operating mode Parameter access level and security Procedure The parameter access level determines whether the user has access to Use the following procedure only if a different operating mode is Menu 0 only or to all the advanced menus (Menus 1 to 30) in addition to required:...

  • Page 34: Displaying Parameters With Non-Default Values Only

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 5.11 Communications 5.8.3 User Security Code The User Security Code, when set, prevents write access to any of the Installing an AI-485 adaptor provides the drive with a 2 wire EIA 485 parameters in any menu.

  • Page 35: Basic Parameters

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Basic parameters Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. All the parameters in Menu 0 appear in other menus in the drive (denoted by {…}).

  • Page 36: Menu 0: Basic Parameters

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Menu 0: Basic parameters Range( ) Default( ) Parameter Type RFC-A RFC-A 00.001 Minimum Reference Clamp {01.007} VM_NEGATIVE_REF_CLAMP1 Hz 0.00 Hz...
  • Page 37 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range( ) Default( ) Parameter Type RFC-A RFC-A 50Hz: 50.00 Hz 00.039 Motor Rated Frequency {05.006} 0.00 to 550.00 Hz 60Hz: 60.00 Hz...
  • Page 38 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 6-1 Menu 0 logic diagram Analog input 1/ Forward input 2 select Select Analog reference 00.016 Analog Analog input 1...
  • Page 39 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information OL, RFC-A> AT ZERO TORQUE FREQUENCY FREQUENCY FORWARD REVERSE Analog outputs Digital output Maximum Reference Clamp Ramp 00.002...

  • Page 40: Parameter Descriptions

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Parameter descriptions 6.2.1 Pr mm.000 Pr mm.000 is available in all menus, commonly used functions are provided as text strings in Pr mm.000 shown in Table 6-1. The functions in Table 6-1 can also be selected by entering the appropriate numeric values (as shown in Table 6-2) in Pr mm.000.

  • Page 41: Control Terminal Configurations And Wiring

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Control terminal configurations and wiring 00.005 Drive Configuration AV (0), AI (1), AV Preset (2), AI Preset (3), Preset (4), Keypad (5), Keypad Ref (6), AV (0)
  • Page 42 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 6-2 Pr 00.005 = AV (50 and 60 Hz) Voltage speed reference input (AI 1+) AI 1- + 10 V output Voltage speed...
  • Page 43 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 6-4 Pr 00.005 = AV Preset (50 and 60 Hz) Voltage speed reference input (AI 1+) AI 1- + 10 V output Reference select...
  • Page 44 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 6-6 Pr 00.005 = Preset (50 and 60 Hz) Voltage speed reference input (AI 1+) AI 1- + 10 V output Reference select...
  • Page 45 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 6-8 Pr 00.005 = Keypad Ref (50 and 60 Hz) Voltage speed reference input (AI 1+) AI 1- + 10 V output Voltage speed reference...
  • Page 46 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 6-10 Pr 00.005 = Torque Control (50 and 60 Hz) Current speed Current speed reference When torque mode is selected and reference input input (AI 1+)

  • Page 47: Running The Motor

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Running the motor Changing the operating mode Procedure This chapter takes the new user through all the essential steps to Use the following procedure only if a different operating mode is running a motor for the first time, in each of the possible operating required:...
  • Page 48 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 7-1 Minimum connections to get the motor running in any operating mode (size 1 to 4) Frequency Reference input...
  • Page 49 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 7-2 Minimum connections required to get the motor running in any mode (size 5) Braking resistor (optional) Frequency...
  • Page 50 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 7-3 Minimum connections required to get the motor running in any operating mode (size 6) Braking resistor Frequency (optional)
  • Page 51 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 7-4 Minimum connections required to get the motor running in any operating mode (size 7 onwards) L1 L2 Fuses Frequency...

  • Page 52: Quick Start Commissioning / Start-Up

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Quick start commissioning / start-up 7.3.1 Open loop Action Detail Ensure: • The drive enable signal is not given (terminals 31 & 34 on size 1 to 4 or terminals 31 & 35 on size 5 Before power-up to 9) •...
  • Page 53 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 7.3.2 RFC - A mode Action Detail Ensure: Before power-up • The drive enable signal is not given (terminal 31 & 34 on size 1 to 4 or terminals 31 & 35 on size 5 to 9 ) •...

  • Page 54: Optimization

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Optimization This chapter takes the user through methods of optimizing the drive set-up and maximize the performance. The auto-tuning features of the drive simplify the optimization tasks.
  • Page 55 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Pr 00.038 {05.012} Auto-tune There are two autotune tests available in open loop mode, a stationary and a rotating test. A rotating autotune should be used whenever possible so the measured value of power factor of the motor is used by the drive.
  • Page 56 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Pr 00.041 {05.014} Control Mode (cont) For mode 2 and 5, at low frequencies (from 0 Hz to ½ x Pr 00.039) a voltage boost is applied as defined by Pr 00.042 as shown below: Output Output voltage characteristic Voltage...
  • Page 57 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 8.1.2 RFC-A mode Pr 00.006 {05.007} Motor Rated Current Defines the maximum motor continuous current The motor rated current parameter must be set to the maximum continuous current of the motor.
  • Page 58 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Pr 00.038 {05.012} Autotune There are three autotune tests available in RFC-A mode, a stationary test, a rotating test and a mechanical load test. A stationary autotune will give moderate performance whereas a rotating autotune will give improved performance as it measures the actual values of the motor parameters required by the drive.
  • Page 59 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Frequency Loop Gains (00.065 {03.010}, Pr 00.066 {03.011}) The frequency loop gains control the response of the frequency controller to a change in frequency demand. The frequency controller includes proportional (Kp) and integral (Ki) feed forward terms, and a differential (Kd) feedback term.

  • Page 60: Maximum Motor Rated Current

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Maximum motor rated current Figure 8-1 Motor thermal protection (Heavy Duty) Size 1 to 4: 1.05 The maximum motor rated current is the Maximum Heavy Duty Current 1.00...

  • Page 61: Switching Frequency

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Switching frequency 8.5.2 Maximum frequency In all operating modes the maximum output frequency is limited to The default switching frequency is 3 kHz, however this can be increased 550 Hz.

  • Page 62: Ct Modbus Rtu Specification

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information CT Modbus RTU specification This section describes the adaptation of the MODBUS RTU protocol offered on Control Techniques' products. The portable software class which implements this protocol is also defined.
  • Page 63 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 8.6.3 MODBUS registers The MODBUS register address range is 16 bit (65536 registers) which at the protocol level is represented by indexes 0 through 65535. PLC registers Modicon PLCs typically define 4 register 'files' each containing 65536 registers.
  • Page 64 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Table 8-2 Master request Table 8-6 Master request Byte Description Byte Description Slave destination node address 1 through 247, 0 is Slave node address 1 through 247, 0 is global global Function code 0x10...
  • Page 65 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 8.6.7 Extended data types The slave will sign extend the least significant word if a 16 bit parameter is accessed as a 32 bit parameter.
  • Page 66 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 8.6.10 Device compatibility parameters Start Number All devices have the following compatibility parameters defined: Write register of 16 bit Data...

  • Page 67: Nv Media Card Operation

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information NV Media Card Operation 9.2.1 Changing the drive mode If the source drive mode is different from the target drive mode then the mode will be changed to the source drive mode before the parameters Introduction are transferred.
  • Page 68 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 9.2.4 Different current ratings The table below gives a summary of the values used in Pr mm.000 for NV media card operations.
  • Page 69 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information However, drive rating dependent parameters will be transferred if only 9.2.10 Booting up from the NV Media Card on every power up (Pr 00.030 = Boot (4)) the current rating is different.

  • Page 70: Nv Media Card Parameters

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information NV Media Card parameters NV Media Card trips Table 9-2 Key to parameter table coding After an attempt to read, write or erase data from a NV Media Card a trip is initiated if there has been a problem with the command.

  • Page 71: Onboard Plc

    Safety Product Mechanical Electrical Getting Basic Running the NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters motor Operation parameters information Onboard PLC 10.3 Features The Unidrive M Onboard PLC user program has the following features: 10.1 Onboard PLC and Machine Control 10.3.1...

  • Page 72: Onboard Plc Parameters

    Safety Product Mechanical Electrical Getting Basic Running the NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters motor Operation parameters information 10.4 Onboard PLC parameters 10.5 Onboard PLC trips The following parameters are associated with the Onboard PLC user If the drive detects an error in the user program it will initiate a User program.

  • Page 73: Advanced Parameters

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Advanced parameters Operation mode abbreviations: Open-loop: Sensorless control for induction motors This is a quick reference to all parameters in the drive showing units, RFC-A: Asynchronous Rotor Flux Control for induction motors ranges limits etc, with block diagrams to illustrate their function.
  • Page 74 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Table 11-3 Feature look-up table Feature Related parameters (Pr) 02.011 to Acceleration rates 02.010 02.032 02.033 02.034 02.002 02.019 Analog reference 1 01.036 07.010 07.001 07.007 07.008 07.009 07.028 07.051 07.030 07.061 07.062 07.063...
  • Page 75 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Feature Related parameters (Pr) Maximum frequency 01.006 Menu 0 set-up Menu 22 Minimum frequency 01.007 10.004 Motor map 05.006 05.007 05.008 05.009 05.010 05.011 Motor map 2...

  • Page 76: Parameter Ranges And Variable Minimum/Maximums

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.1 Parameter ranges and Variable minimum/maximums: Some parameters in the drive have a variable range with a variable minimum and a variable maximum values which is dependent on one of the following: •...
  • Page 77 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information VM_DRIVE_CURRENT Range applied to parameters showing current in A Units Range of [MIN] -9999.99 to 0.00 Range of [MAX] 0.00 to 9999.99 VM_DRIVE_CURRENT[MAX] is equivalent to the full scale (over current trip level) for the drive and is given by Full...
  • Page 78 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information VM_MOTOR1_CURRENT_LIMIT Range applied to current limit parameters (motor 1) Units Range of [MIN] Range of [MAX] 0.0 to 1000.0 VM_MOTOR1_CURRENT_LIMIT[MAX] is dependent on the drive rating and motor set-up parameters.
  • Page 79 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information VM_NEGATIVE_REF_CLAMP1 Limits applied to the negative frequency clamp (motor 1) Units Range of [MIN] -550.00 to 0.00 Range of [MAX] 0.00 to 550.00 This variable maximum/minimum defines the range of the negative frequency clamp associated with motor map 1...
  • Page 80 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information VM_SPEED_FREQ_USER_REFS Range applied to analog reference parameters Units Range of [MIN] -550.00 to 550.00 Range of [MAX] 0.00 to 550.00 This variable maximum is applied to Analog Reference 1 (01.036), Analog Reference 2 (01.037) and Keypad Reference (01.017).
  • Page 81 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information VM_USER_CURRENT Range applied to torque reference and percentage load parameters with one decimal place Units Range of [MIN] -1000.0 to 0.0 Range of [MAX]...

  • Page 82: Menu 1: Frequency Reference

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.2 Menu 1: Frequency reference Figure 11-1 Menu 1 logic diagram LOCAL/REMOTE Analog Reference Analog Menu 8 Reference 1 Analog Input 1...
  • Page 83 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information FORWARD RUN REVERSE Menu 8 Menu 6 Sequencer Sequencer (Menu 6) Jog Select 01.013 Bipolar reference 01.010 Maximum...
  • Page 84 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 01.001 Reference Selected VM_SPEED_FREQ_REF Hz 01.002 Pre-skip Filter Reference VM_SPEED_FREQ_REF Hz...
  • Page 85 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Unidrive M400 Control User Guide Issue Number: 1...

  • Page 86: Menu 2: Ramps

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.3 Menu 2: Ramps Figure 11-2 Menu 2 logic diagram Acceleration Rate Select Bits 2.32 02.034 02.033 02.032...
  • Page 87 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Deceleration Rate Select Bits 02.037 02.036 02.035 02.021 Deceleration Rate 1 02.022 Deceleration Rate 2 02.023 Deceleration Rate 3 02.024...
  • Page 88 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 02.001 Post Ramp Reference VM_SPEED_FREQ_REF Hz 02.002 Ramp Enable Off (0) or On (1)

  • Page 89: Menu 3: Frequency Control

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.4 Menu 3: Frequency control Figure 11-3 Menu 3 Open-loop logic diagram Hard Frequency 03.022 Reference Hard Frrequency Reference...
  • Page 90 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-4 Menu 3 RFC-A logic diagram Hard Frequency 03.022 Reference Hard Frequency Reference Select 03.023 Reference 01.011...
  • Page 91 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Frequency Controller Proportional Gain Kp1 Frequency Controller Output (Kp1) 03.010 Frequency Error 03.011 (Ki1) 03.004 Menu 4 03.003 (Kp2)
  • Page 92 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-5 Menu 3 Logic Diagram Revolution Rotary Lines Digital 6/7 Counter Per Revolution Input Select 03.128 08.036 03.134...
  • Page 93 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 03.001 Final Demand Reference VM_FREQ Hz 03.002 Estimated Frequency VM_FREQ Hz...

  • Page 94: Menu 4: Torque And Current Control

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.5 Menu 4: Torque and current control Figure 11-6 Menu 4 Open loop logic diagram Menu 2 ramp Torque Mode Pre Ramp...
  • Page 95 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-7 Menu 4 RFC-A logic diagram Inertia Compensation Torque 02.038 Motor Estimated Motor Rated frequency Inertia Rated...
  • Page 96 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 04.001 Current Magnitude VM_DRIVE_CURRENT A 04.002 Torque Producing Current VM_DRIVE_CURRENT A...

  • Page 97: Menu 5: Motor Control

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.6 Menu 5: Motor control Figure 11-8 Menu 5 Open-loop logic diagram L1 L2 L3 05.014 Control Mode Autotune 05.012...
  • Page 98 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-9 Menu 5 RFC-A, logic diagram Output Frequency 05.001 Motor Rpm Flux Calculator 05.004 Motor Rated Current Number Of...
  • Page 99 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Output Frequency DC Bus Voltage 05.005 Voltage Reference Switching Frequency 05.037 Modulator Maximum Switching 05.018 Frequency Auto Switching 05.035...
  • Page 100 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 05.001 Output Frequency VM_SPEED_FREQ_REF Hz 05.002 Output Voltage 0 to VM_AC_VOLTAGE V...

  • Page 101: Menu 6: Sequencer And Clock

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.7 Menu 6: Sequencer and clock Figure 11-10 Menu 6 logic diagram Control word Enable 06.043 Control Word 06.042...
  • Page 102 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A Coast (0), Ramp (1), Coast (0), Ramp (1), Ramp dc I (2), dc I (3), 06.001 Stop Mode...

  • Page 103: Menu 7: Analog I/O

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.8 Menu 7: Analog I/O Figure 11-11 Menu 7 logic diagram Analog Input 1 Control T2/3 Analog Input Analog Input 1 07.051...
  • Page 104 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-12 Menu 7 logic diagram: Thermistor input 08.035 DI/O 05 Mode Digital input5 Digital Input 5 1, 2 or 3 Thermistor feedback...
  • Page 105 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 07.001 Analog Input 1 (T2/3) ±100.00 % 07.002 Analog Input 2 (T5)

  • Page 106: Menu 8: Digital I/O

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.9 Menu 8: Digital I/O Figure 11-13 Menu 8 logic diagram T10 DI1 T10 DO1 Control Control 08.081...
  • Page 107 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information T12 DI3 Control 08.083 T12 DI 03 Destination B 08.123 ≥ T12 Digital 08.023 T12 Digital input 3 T12 Digital Input 3 Invert...
  • Page 108 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-14 Menu 8 logic diagram (cont) T15 DI6 Control 08.086 T15 DI 06 Digital Input Destination B 6/7 Mode 08.126...
  • Page 109 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-15 Menu 8 logic (relay) Relay 1 control 08.098 Relay 1 08.128 source B Relay 1 Relay 1 08.028...
  • Page 110 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-18 Menu 8 logic (Remote Keypad RTC) Keypad Run Button State Keypad Run Keypad Run Button Button Destination Invert/Toggle 08.041...
  • Page 111 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 08.001 Digital I/O 1 State (T10) Off (0) or On (1) 08.002 Digital I/O 2 State (T11)

  • Page 112: Menu 9: Programmable Logic, Motorized Pot, Binary Sum And Timers

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.10 Menu 9: Programmable logic, motorized pot, binary sum and timers Figure 11-20 Menu 9 logic diagram: Programmable logic Logic Function 1 Source 1 Invert Any bit...
  • Page 113 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-21 Menu 9 logic diagram: Motorized pot and binary sum Motorized Pot. Bipolar Motorised Pot Motorized Select Output...
  • Page 114 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-22 Menu 9 logic diagram Timer 1 Output Timer 1 Destination Timer 1 Invert 09.042 09.043 09.041...
  • Page 115 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-23 Scope function Scope Trace 1 Scope Data Source 09.065 Not Ready 09.055 09.063 Scope Mode Scope Trace 2 Scope Saving Source...
  • Page 116 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 09.001 Logic Function 1 Output Off (0) or On (1) 09.002 Logic Function 2 Output...
  • Page 117 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 09.069 Scope Time Period 0.00 to 200000.00 ms 09.070 Scope Auto-save Mode Disabled (0), Overwrite (1), Keep (2)

  • Page 118: Menu 10: Status And Trips

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.11 Menu 10: Status and trips Range ( ) Default ( ) Parameter Type RFC-A RFC-A 10.001 Drive Healthy...
  • Page 119 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 10.068 Hold Drive Healthy On Under Voltage Off (0) or On (1) Off (0) 10.069...

  • Page 120: Menu 11: General Drive Set-Up

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.12 Menu 11: General drive set-up Range ( ) Default ( ) Parameter Type RFC-A RFC-A 11.018 Status Mode Parameter 1...
  • Page 121 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 11.090 Keypad Port Serial Address 1 to 16 11.091 Additional Identifier Characters 1...

  • Page 122: Menu 12: Threshold Detectors, Variable Selectors And Brake Control Function

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.13 Menu 12: Threshold detectors, variable selectors and brake control function Figure 11-24 Menu 12 logic diagram Threshold Threshold Detector 1...
  • Page 123 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-25 Menu 12 logic diagram (continued) Variable Selector 1 Any variable parameter Variable Variable Selector 1 Variable Selector 1 ??.???
  • Page 124 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information The brake control functions are provided to allow well co-ordinated operation of an external brake with the drive. While both hardware and software are designed to high standards of quality and robustness, they are not intended for use as safety functions, i.e.
  • Page 125 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 11-28 RFC-A brake function Percentage Flux Brake Control: Brake Delay 05.034 Ramp 12.046 Hold 02.003 Current Brake Control:...
  • Page 126 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 12.001 Threshold Detector 1 Output Off (0) or On (1) ND NC 12.002...
  • Page 127 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Unidrive M400 Control User Guide Issue Number: 1...

  • Page 128: Menu 14: User Pid Controller

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.14 Menu 14: User PID controller Figure 11-29 Menu 14 Logic diagram PID1 Feed-forwards 14.002 Reference Source Any variable parameter...
  • Page 129 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information PID1 Output 14.013 Upper Limit PID1 Output PID1 Integral PID1 14.014 Lower Limit Hold Destination 14.017 14.010 PID1 Symmetrical...
  • Page 130 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type Open-Loop RFC-A Open-Loop RFC-A 14.001 PID1 Output ±100.00 % 14.002 PID1 Feed-forwards Reference Source...

  • Page 131: Menu 15: Option Module Set-Up

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.15 Menu 15: Option module set-up Figure 11-30 Location of option module slot and its corresponding menu number 1.

  • Page 132: Menu 18: Application Menu 1

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.16 Menu 18: Application menu 1 Range ( ) Default ( ) Parameter Type RFC-A RFC-A 18.001 Application Menu 1 Power-down Save Integer...

  • Page 133: Menu 20: Application Menu 2

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.17 Menu 20: Application menu 2 Range ( ) Default ( ) Parameter Type RFC-A RFC-A 20.021 Application Menu 2 Read-write Long Integer 21...

  • Page 134: Menu 21: Second Motor Parameters

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.18 Menu 21: Second motor parameters Range ( ) Default ( ) Parameter Type RFC-A RFC-A 50 Hz: 50.00 Hz 21.001...

  • Page 135: Menu 22: Additional Menu 0 Set-Up

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 11.19 Menu 22: Additional Menu 0 set-up Range ( ) Default ( ) Parameter Type RFC-A RFC-A 22.001...
  • Page 136 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Range ( ) Default ( ) Parameter Type RFC-A RFC-A 22.066 Parameter 00.066 Set-up 0.000 to 30.999 3.011 22.067 Parameter 00.067 Set-up...

  • Page 137: Diagnostics

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Diagnostics 12.2 Trip indications The output of the drive is disabled under any trip condition so that the The keypad display on the drive gives various information about the drive stops controlling the motor.
  • Page 138 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Figure 12-2 Key to sub-trip number x x y z z 00 - Generated by the control module 01 - Generated by the power module 0 Upwards - Identifies the location of the trip - Reason for the trip...

  • Page 139: Trips, Sub-Trip Numbers

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 12.4 Trips, Sub-trip numbers Table 12-2 Trip indications Trip Diagnosis An Input 1 Loss Analog input 1 current loss The An Input 1 Loss trip indicates that a current loss was detected in current mode on Analog input 1 (Terminal 2).
  • Page 140 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Card Access NV Media Card Write fail The Card Access trip indicates that the drive was unable to access the NV Media Card. If the trip occurs during the data transfer to the card then the file being written may be corrupted.
  • Page 141 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Card Option NV Media Card trip; option module installed is different between source drive and destination drive The Card Option trip indicates that parameter data is being transferred from the NV Media Card to the drive, but the option module category is different between the source and destination drives.
  • Page 142 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Data Changing Drive parameters are being changed A user action or a file system write is active that is changing the drive parameters and the drive has been commanded to enable, i.e.
  • Page 143 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Derivative Image Derivative product image error The Derivative Image trip indicates that an error has been detected in the derivative product image. The reason for the trip can be identified by the sub-trip number.
  • Page 144 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information EEPROM Fail Default parameters have been loaded The EEPROM Fail trip indicates that default parameters have been loaded. The exact cause/reason of the trip can be identified from the sub-trip number.
  • Page 145 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information HF02 Data processing error: CPU memory management fault The HF02 trip indicates that a DMAC address error has occurred. This trip indicates that the control PCB on the drive has failed.
  • Page 146 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information HF16 Data processing error: RTOS error The HF16 trip indicates that a RTOS error has occurred. This trip indicates that the control PCB on the drive has failed. Recommended actions: •...
  • Page 147 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Motor Too Hot Output current overload timed out (I The Motor Too Hot trip indicates a motor thermal overload based on the Motor Rated Current (Pr 05.007) and Motor Thermal Time Constant (Pr 04.015).
  • Page 148 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information OHt Power Power stage over temperature This trip indicates that a power stage over-temperature has been detected. From the sub-trip ‘xxyzz’, the Thermistor location is identified by ‘zz’.
  • Page 149 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Out Phase Loss Output phase loss detected The Out Phase Loss trip indicates that phase loss has been detected at the drive output. A test can be made for output phase loss when the drive is enabled or the output phase loss condition can be detected while the drive is running as defined by Output Phase Loss Detection Enable (06.059).
  • Page 150 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Phase Loss Supply phase loss The Phase Loss trip indicates that the drive has detected an input phase loss or large supply imbalance. The drive will attempt to stop the motor before this trip is initiated.
  • Page 151 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Power Data Power system configuration data error This trip can be generated from either the drive control system or from the power system. The Power Data trip indicates that there is an error in the configuration data stored in the power system.
  • Page 152 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Resistance Measured resistance has exceeded the parameter range The Resistance trip indicates that the measured stator resistance of the motor during an auto-tune test has exceeded the maximum possible value of Stator Resistance (05.017).
  • Page 153 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Slot 1 HF Option module 1 hardware fault The Slot 1 HF trip indicates that the option module in option slot 1 has indicated a fault. The possible causes of the trip can be identified by the sub-trip number.
  • Page 154 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Sub-array RAM RAM allocation error The Sub-array RAM trip indicates that an option module derivative or user program image has requested more parameter RAM than is allowed.
  • Page 155 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information User Program On board user program error An error has been detected in the onboard user program image. The sub-trip indicated the reason for the trip. Sub- Reason Comments...
  • Page 156 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information User Save User Save error / not completed The User Save trip indicates that an error has been detected in the user save parameters saved in non-volatile memory. For example, following a user save command, If the power to the drive was removed when the user parameters were being saved.
  • Page 157 Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information Table 12-3 Serial communications look up table Trip Trip Trip Reserved LF Power Comms Destination Over Volts Reserved Slot 1 HF...

  • Page 158: Internal / Hardware Trips

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information The trips can be grouped into the following categories. It should be noted that a trip can only occur when the drive is not tripped or is already tripped but with a trip with a lower priority number.

  • Page 159: Status Indications

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 12.7 Status indications Table 12-6 Status indications Drive output Upper row string Description stage The drive is inhibited and cannot be run. The Safe Torque Off signals are not applied to the Safe Torque Disabled Inhibit Off terminals or Pr 06.015 is set to 0.

  • Page 160: Behaviour Of The Drive When Tripped

    Safety Product Mechanical Electrical Getting Basic Running NV Media Card Onboard Advanced Optimization Diagnostics information information installation installation started parameters the motor Operation parameters information 12.9 Behaviour of the drive when tripped If the drive trips, the output of the drive is disabled so the load coasts to a stop. If any trip occurs, the following read only parameters are frozen until the trip is cleared.

  • Page 161: Ul Information

    Drives can be installed side by side with recommended spacing between them. This is known as 'bookcase' mounting. Refer to relevant Power Installation Guide for further information. Some drives can be mounted on their side. This is known as 'tile' mounting. Suitable tile mounting kits are available from Emerson Industrial Automation. Refer to relevant Power Installation Guide for further information.

  • Page 162: Motor Overload Protection And Thermal Memory Retention

    Drives with DC+ and DC- supply connections, with 230 V or 480 V supply voltage rating, are UL approved for use in modular drive systems as inverters when supplied by the converter sections: Mentor MP25A, 45A, 75A, 105A, 155A or 210A range manufactured by Emerson Industrial Automation.
  • Page 163 Index Acceleration ..............52 Magnetising current ..............78 Advanced menus ..............32 Maximum frequency ............... 61 Advanced parameters .............73 Mechanical Installation ............18 Alarm ..................158 Menu 01 - Frequency / speed reference ........ 82 Alarm Indications ..............158 Menu 02 - Ramps ..............86 Autotune ..................55 Menu 03 - Slave frequency, speed feedback and speed control ..............
  • Page 164 Relay contacts ................26 Resolution ................26 RFC-A mode ................13 Safe Torque Off ..............26 Safe Torque Off/drive enable ..........26 Safety Information ..............9 Saving parameters ..............33 Serial comms lead ..............23 Serial communications connections ........22 Serial communications look up table ........157 Square V/F mode ..............13 Status ..................159 Status Indications ..............159 Switching frequency ..............61...
  • Page 166 0478-0349-01...

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