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EV3200 Door Control Inverter
User Manual
Version
V1.4
Revision date
April 21, 2008
BOM
31011543
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright © 2007 by Emerson Network Power Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
Customer Service Hotline: +86 755 86010537, 400-887-6510
Complaint Hotline: +86 755 86010800
E-mail: support@emersonnetwork.com.cn
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Table of Contents
Related Manuals for Emerson EV3200
Summary of Contents for Emerson EV3200
- Page 1 Revision date April 21, 2008 31011543 Emerson Network Power provides customers with technical support. Users may contact the nearest Emerson local sales office or service center. Copyright © 2007 by Emerson Network Power Co., Ltd. All rights reserved. The contents in this document are subject to change without notice.
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Page 2: Table Of Contents
Contents Chapter 1 Safety Information .............................. 1 1.1 Warnings, Cautions & Notes..........................1 1.2 Electrical Safety - General Warning ........................1 1.3 System Design And Safety Of Personnel ......................1 1.4 Motor..................................1 1.5 Adjusting Parameters............................1 1.6 Electrical Installation ............................. 1 1.6.1 Electric Shock Risk ............................ - Page 3 4.1.6 Display Of Parameters..........................13 4.2 Basic Applications............................... 13 4.2.1 Motor Tuning ............................13 4.2.2 Basic Operating Modes ........................... 14 Chapter 5 Parameter Table............................... 15 5.1 Basic Operation Parameters F0.......................... 15 5.2 OD Operation Parameters F1 ..........................15 5.3 CD Operation Parameters F2 ..........................16 5.4 Enhanced Function Parameters F3 ........................
- Page 4 7.4 Distance Control 2 .............................. 43 7.5 Distance Control 3 .............................. 43 7.5.1 System Wiring Diagram ........................... 43 7.5.2 Testing Procedures ..........................43 7.5.3 Parameter Settings ..........................44 Chapter 8 Troubleshooting..............................45 Chapter 9 Maintenance ..............................47 9.1 Daily Maintenance .............................. 47 9.2 Periodical Maintenance............................
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Page 5: Chapter 1 Safety Information
It is essential that the correct value is entered into F6.03, motor rated current. This affects the thermal protection of the motor. The voltages used in the EV3200 door control inverter (for short, controller) can cause severe electrical shock and/or 1.5 Adjusting Parameters burns, and could be lethal. -
Page 6: Stop Function
If the inverter has failed in a manner that causes the display to go blank immediately, it is possible the capacitors will not be discharged. In this case, consult Emerson Network Power Co., Ltd. or their authorized distributor. Figure 1-1 Capacitor connection with inverter output prohibited 1.6.5 Equipment Supplied By Plug And Socket... -
Page 7: Chapter 2 Product Specifications
Bar code Emerson Network Power Co., Ltd. Figure 2-2 Inverter nameplate 2.3 Models Inverter model Rated input current (A) Rated capacity (kVA) Rated output current (A) Motor power (kW) EV3200-2S0002A 2.65 EV3200-2S0002S EV3200-2S0004A EV3200-2S0004S EV3200 Door Control Inverter User Manual... -
Page 8: Installation Size
3 relay-output: 250Vac/2A (cosΦ=1), 250Vac/1A (cosΦ=0.4), 30Vdc/1A Running frequency, reference frequency, output voltage, output current, output torque, DC bus voltage, Display 4-digit LED display status of input terminals, status of output terminals, door-operating position (pulse number) EV3200 Door Control Inverter User Manual... - Page 9 3.5mm (2 ~ 9Hz), 10m/s (9 ~ 200Hz), 15m/s (200 ~ 500Hz) Storage -40°C ~ + 70°C temperature Protection IP21 Structure Forced air cooling (EV3200-2S0004A and EV3200-2S0004S) Cooling Natural air cooling (EV3200-2S0002A and EV3200-2S0002S) EV3200 Door Control Inverter User Manual...
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Page 10: Chapter 3 Electrical Installation
3.1.1 Introduction To Power Terminals EV3200 A amplified view Figure 3-1 Input power terminals Table 3-1 Function description of input power terminals Terminal Function description L, N Single-phase 220Vac power input terminal Protective earth point EV3200 Door Control Inverter User Manual... -
Page 11: Connection Of Power Terminals
UL listed slow-blow fuse. The protection ground cable may carry DC current. If Residual Current Device (RCD) is to be used, use Type B RCD. Note Max torque of the power terminals is 0.5Nm. EV3200 Door Control Inverter User Manual... -
Page 12: Control Terminals
When F9.22 is 0: normally closed contact output AC: 250V/1A (cosΦ=0.4), 250V/2A (cosΦ=1) PA2, PC2 When F9.22 is 1: normally open contact output DC: 30V/1A PA3, PB3: Normally closed contact output PA3, PB3, PC3 PA3, PC3: Normally open contact output EV3200 Door Control Inverter User Manual... -
Page 13: Pg Terminals Of Synchronous Motor
Complete: PA2-PC2 open Figure 3-6 Basic wiring diagram The 24V incremental PG of EV3200 door control inverter can input the following two kinds of PG signals. The PG working power supply should be 24V. EV3200 Door Control Inverter User Manual... -
Page 14: Emc
With EMI filter installed, EV3200 series inverters comply with the requirements in IEC 61800-3 in the fields of conducted emission and radiated emission, with un-shielded AC power supply cables, and shielded output cable to the motor. With AC input reactor installed, EV3200 series inverters comply with the requirements in IEC 61800-3 in the field of harmonic emission. - Page 15 The suppressors are generally varistor, RC filter or diode as illustrated in Figure 3-10. Method 1 Varistor 220Vac Method 2 RC-filter Relay output 220Vac Method 3 Diode +24Vdc Figure 3-10 Relay, contactor and brake device EV3200 Door Control Inverter User Manual...
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Page 16: Chapter 4 Operation
4.1.3 Description Of Inverter Operating Mode The inverter has 4 operating modes: speed control, distance control 1, distance control 2, distance control 3. EV3200 Door Control Inverter User Manual... -
Page 17: Parameter Classification
F9.16, F9.17, and so on. 4.2.1 Motor Tuning 4.1.6 Display Of Parameters EV3200 series inverter uses vector control technique. It is necessary to tune the motor parameters before operation. 1. Define the displayed parameters during operation or in Tuning can be started through the operation keypad. -
Page 18: Basic Operating Modes
(F4.03) obtained from the tuning is less than 10°. If bigger than 10°, the error is unacceptable, you should restart the tuning. If the difference is an integral multiple of 360°/motor polarity pair number, the tuning result is acceptable. EV3200 Door Control Inverter User Manual... -
Page 19: Chapter 5 Parameter Table
○ F1.07 OD Dec time 0.1 ~ 3600s 0.1s ○ F1.08 OD ending creep speed 0 ~ 15.00Hz 0.01Hz 3.00Hz ○ F1.09 OD position limit in distance control 1 ~ 9999 (pulse number) ○ EV3200 Door Control Inverter User Manual... -
Page 20: Cd Operation Parameters F2
0 ~ 9999 ○ F3.14 CD/OD times record in demo mode 0 ~ 9999 ○ F3.15 Auto reset times upon fault 0 ~ 100 × F3.16 Torque enhance coefficient 100% ~ 350% 115% × EV3200 Door Control Inverter User Manual... -
Page 21: Door Width Self-Learning Parameters F4
0 ~ 10s 0.1s × asynchronous motor F4.10 Ratio of gear 1 ~ 100 × 0: single motor control (asynchronous or F4.11 Asynchronous single/dual motor selection synchronous). × 1: dual motors control (asynchronous) F4.12 Reserved EV3200 Door Control Inverter User Manual... -
Page 22: Multi-Function Input Terminal Parameters F5
Motor max allowable operation F6.04 100.0% ~ 200.0% (motor rated current) 0.1% 150.0% × current F6.05 Motor rated frequency 1.00Hz ~ 128.0Hz 0.01Hz 50.00Hz × F6.06 Motor rated spinning speed 1 ~ 9999rpm 1r/min 1400 × EV3200 Door Control Inverter User Manual... -
Page 23: Vector Control Parameters F7
Bit3: station 4 enable Corresponding station =1 means to enable the station Corresponding station=0 means to disable the station 0: 10000bps 1: 20000bps F8.06 CAN baud rate selection 2: 40000bps × 3: 80000bps 4: 1250000bps EV3200 Door Control Inverter User Manual... -
Page 24: Monitoring And Recording Parameters F9
30: OD overtime error (E030) 31: CD overtime error (E031) DC Bus Voltage (V) at the F9.05 0 ~ 999V latest fault Output current (A) at the latest F9.06 0.00 ~ 99.99A 0.01A 0.00A fault EV3200 Door Control Inverter User Manual... - Page 25 3200 ~ 3299 configuration F9.21 Heatsink temperature 0 ~ 100°C 0: relays PA1/PC1 and PA2/PC2 serve as output NC relays F9.22 Relay output polarity selection × 1: relays PA1/PC1 and PA2/PC2 serve as output NO relays EV3200 Door Control Inverter User Manual...
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Page 26: Chapter 6 Parameter Description
2: terminal control mode for controlling elevator door and complete CD or OD. In this mode, PG must be connected to the motor shaft. EV3200 Door Control Inverter User Manual... -
Page 27: Od Operation Parameters F1
F5.04 to 22, and input the valid level to start reference frequency (F1.04), and accelerates according to auto-learning. OD Acc time (F1.03), and then operates at high speed after the acceleration. EV3200 Door Control Inverter User Manual... -
Page 28: Od Operation Curve For Distance Control
F1.06×door width Door width Setting range: 0.00 ~ max F1.05 Rush hour OD position F1.09 operation OD speed frequency【25.00Hz】 Door width limiting distance Figure 6-6 OD operation curve for distance control EV3200 Door Control Inverter User Manual... -
Page 29: Cd Operation Parameters F2
1. When the CD command is active, the inverter starts at start creep speed (F2.02), and then operates at constant 0: F1.04 setting is observed in OD operation. speed in low-speed section. EV3200 Door Control Inverter User Manual... -
Page 30: Cd Operation Curve For Distance Control
CD high speed to CD ending creep Dec time (F2.07) to CD ending creep speed (F2.08), and speed. operates at constant ending speed in low-speed section when after the deceleration. Setting range: 0.1 ~ 3600s【2.0】 F2.07 CD Dec time EV3200 Door Control Inverter User Manual... -
Page 31: Enhanced Function Parameters F3
(F2.03) and CD Dec time (F2.07) to regulate the Acc slope operation time will not exceed F3.01, but when the OD and Dec slope of the operation curve (the shorter the time, position limit is invalid and causes the OD process unable to EV3200 Door Control Inverter User Manual... - Page 32 If the maintaining time is equal to or greater than F3.05, the operation is implemented within 10s. inverter will stop. If the door is not closed to the position When set to 0, OD obstruction sensing is disabled. EV3200 Door Control Inverter User Manual...
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Page 33: Door Width Self-Learning Parameters F4
Demo can be under both speed control and distance control. It can be used for demonstration and burning test. Note F3.15 Auto restet times 1. For inverters EV3200-2S0002A and EV3200-2S0004A, the Setting range: 0 ~ 100【0】 upon fault default setting of this parameter is 0. - Page 34 6. The door width can be obtained manually when the inverter in Note standby state. First, set F4.07 to 9999, close the elevator door 1. EV3200 asynchronous inverter can only use 24V open collector manually, and the inverter will display the CD complete pulse or 24V push-pull PG.
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Page 35: Multi-Function Input Terminal Parameters F5
In OD process under speed control, the inverter starts low signal maintaining speed operation in ending phase after the normally open/closed input for OD speed decrease is enabled. EV3200 Door Control Inverter User Manual... - Page 36 In CD process, when the inverter receives CD position Output signal 0 for Fault relay output 2 limiting signal or when the pulse count ed reaches the CD complete CD position limit, locking signal is disabled and at the same time EV3200 Door Control Inverter User Manual...
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Page 37: Motor Parameters F6
Motor's parameters are illustrated in Figure 6-14. 0: asynchronous motor 1: synchronous motor Note 1. For EV3200-2S0002A and EV3200-2S0004A, the default setting of this parameter is 0. 2. For EV3200-2S0002S and EV3200-2S0004S, the default setting of this parameter is 1. - Page 38 Applications torque output capability. If the system is required to respond quickly both in low and high frequency operation with load and, then the user may set speed regulator's switching frequency in F7.04. Normally, EV3200 Door Control Inverter User Manual...
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Page 39: Communication Parameters F8 (Reserved)
CAN communication ports, which use open Modbus serial communication delay shall not be less than 1ms. communication protocol. F8.05 CAN communication If you wish to control EV3200 inverter through Setting range: 0 ~ 15【0】 station enable communication, you may connect it to a computer or an... -
Page 40: Monitoring And Recording Parameters F9
× 10000+ Low digits of pulse counted for door position Note Terminal input status is represented by a 10-bit binary code. Each bit represents ON/OFF state of an input terminal. The bit is "1" if EV3200 Door Control Inverter User Manual... - Page 41 The software version No. available to users for enquiry. frequency and the terminal status at the latest fault (F9.05 ~ For example, “1.00” refers to the software of EV3200 series F9.09) for your reference. inverter whose version No. is 1.00.
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Page 42: Chapter 7 Application Guidance
Chapter 7 Application Guidance This chapter introduces the basic procedures and parameter setting methods for the elevator door control system using EV3200 series inverter. Applications of speed control and distance control are introduced below, including the system configuration and parameter settings. -
Page 43: Speed Control
CD or OD curve according to the OD curve for speed control shown in Figure 6-4 and CD curve for speed control shown in Figure 6-8. EV3200 Door Control Inverter User Manual... -
Page 44: Parameter Settings
For distance control 1, PG should be installed on the motor shaft. In distance control, the speed decrease and complete CD and OD judgments are made according to the actual number of pulses counted. System wiring diagram for distance control is shown in Figure 7-3 and Figure 7-4. EV3200 Door Control Inverter User Manual... -
Page 45: Testing Procedures
6) Set F0.02 to 1 (keypad control mode), select auto-learning speed properly via F4.04, set F4.05 to 1, press to start door-width auto learning, and the motor operates according to the procedures of CD→OD→CD. The inverter stops after the last motor catching. The door width information will be saved automatically after auto-learning. EV3200 Door Control Inverter User Manual... -
Page 46: Parameter Settings
2. Setting of F3.02 (CD time limit) must be bigger than the sum of time in all phases of CD curve. 3. Setting of F3.03 (slow speed operation time limit) must be bigger than the sum of time in all phases of OD and CD curves. EV3200 Door Control Inverter User Manual... -
Page 47: Distance Control 2
The door width information will be saved automatically after auto-learning. Note If the actual operation direction is reverse to OD/CD command, change the setting of F0.03 to 1, and change the setting of F4.02 accordingly. EV3200 Door Control Inverter User Manual... -
Page 48: Parameter Settings
INI operation speed F3.08 CD obstruction sensitivity 100% Parameters in this table are factory settings, adjust the parameters according to the actual conditions F3.09 Dec time upon abnormality 300ms F3.10 OD obstruction sensitivity 100% EV3200 Door Control Inverter User Manual... -
Page 49: Chapter 8 Troubleshooting
Chapter 8 Troubleshooting EV3200 can detect 19 types of faults. When fault occurs, you can get the information of fault codes, DC bus voltage, output current, operating frequency and terminal status by reviewing the values of F9.02 ~ F9.09. You can check the faults according to the following table and note down the fault phenomena before seeking technical service. - Page 50 1) Change the phase rotation of motor or set F0.03 to 1 definition of CD E031 CD overtime error 2) Check CD contacts signal 2) CD contacts error or setting error 3) Check PG cable 3) PG cable is broken EV3200 Door Control Inverter User Manual...
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Page 51: Chapter 9 Maintenance
1) Voltmeter 1) Within specifications Operating 2) Output voltage 2) Voltmeter 2) Within specifications Anytime parameter 3) Output current 3) Ammeter 3) Within specifications 4) Internal temperature 4) Thermometer 4) Temperature rise less than 40°C EV3200 Door Control Inverter User Manual... -
Page 52: Periodical Maintenance
Criteria: Check if over-current or over-voltage failures occur frequently during inverter startup with load, or if there is any leakage of liquids, or if the safety valve protrudes. Measure static capacitance and insulation resistance. EV3200 Door Control Inverter User Manual... -
Page 53: Storage
9.5 Warranty Emerson Network Power will offer warranty service if the inverter has faults in the following situations: 1. There are 18 months defects liability period as of the date of manufacture for the inverter, providing that the inverter is used as required in this user manual. -
Page 54: Appendix 1 Emi Filter And Ac Input Reactor
Appendix 1 EMI Filter Appendix 1 EMI Filter And AC Input Reactor EMI filter should be provided by the user. Test proved that the filters described below can be used with EV3200 series inverter. Filter rated current Filter max. power... -
Page 55: Appendix 2 Modbus Communication Protocol
The table below shows the data frame of reading parameter 002 from Inverter No. 1. Address Function parameter Register address Quantity of inputs Check sum 0x01 0x03 0x00 0x02 0x00 0x01 0x25 0xCA EV3200 Door Control Inverter User Manual... - Page 56 0x3306 Software version 0x3307 Product configuration 0x3308 Angle of synchronous machine 0x3309 Reserved 0x3310 Input terminal group status (0: OFF 1: ON), X1 ~ X5, OD, CD corresponding to bits 0 ~ 6 respectively EV3200 Door Control Inverter User Manual...
- Page 57 0x03 Initial register address 0x0000 ~ 0xFFFF Register quantity 0x0001 ~ 0x0004 Response format: Protocol data unit Data length (bytes) Range Function parameter 0x03 Number of bytes read out 2*register quantity Contents 2*register quantity EV3200 Door Control Inverter User Manual...
- Page 58 Parameter 0x41 is to modify single inverter’ parameter or control parameter and save it in a non-volatile memory. The format is similar to that of 0x06. The only difference is that 0x41 parameter is saved upon power failure, while 0x06 not. Protocol data unit format of modifying several inverter’s parameters: EV3200 Door Control Inverter User Manual...
- Page 59 Check sum of RTU mode: CRC-16 check sum covers information from slave address to data. The calculation is shown below: unsigned int crc_check (unsigned char *data, unsigned char length) int i; unsigned crc_result=0xffff; while(length--) crc_result^=*data++; for(i=0;i<8;i++) if(crc_result&0x01) crc_result=(crc_result>>1)^0xa001; else crc_result=crc_result>>1; return (crc_result=((crc_result&0xff)<<8)|(crc_result>>8));} EV3200 Door Control Inverter User Manual...
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Page 60: Appendix 3 Eu Declaration Of Conformity
EN61800-3:2004 Adjustable speed electrical power drive system Part 3: EMC requirements and specific test methods LVD Compliance technical report issued by Emerson Network Power Co. Ltd, report number: F3AS241AZ& F3AS221AZ&F3AS241SZ&F3AS221SZ -TSR-2V1, dated Jun. 21, 2007. EMC Compliance technical report issued by Emerson Network Power Co. Ltd, report number: EV3200-F3AS241AZ&F3AS221AZ&F3AS241SZ&F3AS221SZ-TCC-2V1, dated May 30, 2007. - Page 61 Em erso n Netw ork P ow er Co . L td . Em erso n Netw ork P ow er Co . L td . Maintenance Record (1) Maintenance Record (2) Customer’s company: Customer’s company: Address: Address Post Code: Contact person: Post Code: Contact person:...
- Page 62 1. The warranty range is confined to the inverter only. 1. The warranty range is confined to the inverter only. 2. Warranty period is 18 months, within which period Emerson Network 2. Warranty period is 18 months, within which period Emerson Network...
- Page 63 We really appreciate if you would fill in the form after the product has operated for 1 month, and then mail or fax it to the Customer Service Center of Emerson Network Power. We will send you an exquisite souvenir upon the receipt of the completed Product Quality Feedback Paper.